A duplex station amorphous iron core semi-automatic forming device

Abstract

The utility model relates to a kind of duplex station amorphous core semi-automatic forming device, comprising: horizontal movement base, linear guide is provided on horizontal movement base, horizontal movement base has forming station, first station and second station, first station and second station are located at the both sides of forming station;Forming station is used to carry out first and second forming processing to amorphous core, is set in the upper portion of forming station;First comprehensive bearing platform is used to bear amorphous core, reciprocatingly moves between first station and forming station along linear guide;Second comprehensive bearing platform is used to bear amorphous core, reciprocatingly moves between second station and forming station along linear guide. By setting two sets of comprehensive bearing platform, two sets of comprehensive bearing platform can alternately move to forming station to process, with the characteristics of continuous operation, high operation efficiency, solve the technical problem that existing single-station amorphous core semi-automatic forming device cannot realize continuous production, and production efficiency is lower.

Description

Technical Field

[0001] This utility model belongs to the technical field of amorphous three-dimensional roll-on core processing equipment, and particularly relates to a dual-station amorphous iron core semi-automatic forming device. Background Technology

[0002] Amorphous three-dimensional wound cores are the most commonly used core type in existing distribution transformers, offering advantages such as low loss, low noise, strong overload capacity, low no-load current, compact structure, and low substation costs. Compared to traditional planar wound cores, amorphous three-dimensional wound cores, through optimized magnetic circuit structure, can more efficiently increase magnetic flux density, effectively reduce magnetic field losses, and achieve a breakthrough in higher power density within a smaller volume. Amorphous three-dimensional wound transformers offer advantages such as material savings, improved performance, and reduced losses and noise; therefore, the application range of amorphous alloy transformers will continue to expand, providing better solutions for power equipment.

[0003] The amorphous core forming process is a crucial step in the production of amorphous transformers, as its quality directly impacts the transformer's performance and parameters. Existing semi-automatic amorphous core forming devices typically include a comprehensive support platform for carrying cores of different specifications, a transverse base, and a forming station for primary and secondary forming of the cores. The comprehensive support platform moves horizontally along the transverse base from the loading position to the forming station, where the two work together to complete the forming process of the amorphous core. However, existing semi-automatic amorphous core forming devices cannot achieve continuous production, resulting in low production efficiency. Summary of the Invention

[0004] To address the shortcomings of related technologies, this utility model provides a dual-station semi-automatic amorphous iron core forming device. By setting up two sets of integrated support platforms, the two sets of integrated support platforms can be moved alternately to the forming station for processing. It features continuous operation and high operating efficiency, solving the technical problem that the existing single-station semi-automatic amorphous iron core forming device cannot achieve continuous production and has low production efficiency.

[0005] This utility model provides a semi-automatic forming device for dual-station amorphous iron cores, comprising:

[0006] A transverse base is provided with a linear guide rail. The transverse base has a forming station, a first station and a second station, with the first station and the second station located on both sides of the forming station.

[0007] A forming station, used for primary and secondary forming processes of amorphous iron cores, is located above the forming station.

[0008] The first integrated bearing platform is used to support the amorphous iron core and moves back and forth between the first station and the forming station along the linear guide rail.

[0009] The second integrated support platform is used to support the amorphous iron core and moves back and forth between the second work station and the forming work station along the linear guide rail.

[0010] In some embodiments, when the first integrated support platform moves from the first workstation to the molding workstation, the second integrated support platform is located at the molding workstation; when the first integrated support platform moves to the molding workstation, the second integrated support platform moves from the molding workstation to the second workstation.

[0011] In some embodiments, when the second integrated support platform moves from the second workstation to the molding workstation, the first integrated support platform is located at the molding workstation; when the second integrated support platform moves to the molding workstation, the first integrated support platform moves from the molding workstation to the first workstation.

[0012] In some embodiments, the guide rails are provided as two rails, which are respectively located on both sides of the transverse base.

[0013] In some embodiments, a slider is provided at the bottom of the integrated support platform, and the integrated support platform is slidably connected to the linear guide rail through the slider.

[0014] In some embodiments, a rack is provided on the linear guide rail, a gear that meshes with the rack is provided at the bottom of the integrated bearing platform, and a first drive assembly that drives the gear to rotate is also provided on the integrated bearing platform.

[0015] In some embodiments, the first drive component includes a motor, which is mounted on the integrated support platform, and the output shaft of the motor is coaxially and fixedly connected to the gear.

[0016] In some embodiments, the integrated support platform includes a frame and a tilting platform, the tilting platform being rotatably connected to the frame and capable of tilting from a horizontal state to a vertical state; the frame is provided with a second drive component for driving the tilting platform to tilt.

[0017] In some embodiments, the second drive assembly includes a hydraulic cylinder, the fixed end of which is hinged to the frame, and the output end of which is hinged to the bottom of the tilting platform.

[0018] In some embodiments, the frame includes a base plate and a top plate, with the top plate located on the side of the base plate closer to the tilting platform;

[0019] The fixed end of the hydraulic cylinder is hinged to the base plate, and an opening is provided on the top plate. The output end of the hydraulic cylinder passes through the opening and is hinged to the bottom of the tilting platform. Attached Figure Description

[0020] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0021] Figure 1 A schematic diagram of the overall structure of the dual-station amorphous iron core semi-automatic forming device provided in this embodiment of the utility model;

[0022] Figure 2 A top view of the dual-station amorphous iron core semi-automatic forming device provided in this embodiment of the utility model;

[0023] Figure 3 This is a schematic diagram of the overall structure of the dual-station amorphous iron core semi-automatic forming device provided in the embodiment of this utility model in the forming state.

[0024] Figure 4 This is a schematic diagram of the integrated support platform of the dual-station amorphous iron core semi-automatic forming device provided in this embodiment of the utility model in the forming state.

[0025] In the picture:

[0026] 1. Horizontal base; 11. Linear guide rail; 12. Rack; 2. First integrated load-bearing platform; 3. Second integrated load-bearing platform; 4. Molding station; 5. Gear; 6. First drive assembly; 7. Frame; 71. Base plate; 72. Top plate; 8. Tilting platform; 81. Hydraulic molding platform; 811. Internal support hydraulic cylinder; 812. Pallet fixture; 9. Hydraulic cylinder. Detailed Implementation

[0027] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0028] In the description of this utility model, it should be understood that the terms "center", "lateral", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first," "second," or "third" may explicitly or implicitly include one or more of that feature.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] Reference Figure 1-4 This utility model discloses a semi-automatic forming device for amorphous iron cores with dual workstations, comprising: a transverse base 1, on which a linear guide rail 11 is provided; the transverse base 1 has a forming station, a first station, and a second station, located on opposite sides of the forming station; a forming station 4, used for primary and secondary forming of the amorphous iron core, and positioned above the forming station; a first integrated support platform 2, used to support the amorphous iron core, reciprocating along the linear guide rail 11 between the first station and the forming station, and performing loading and unloading operations at the first station; and a second integrated support platform 3, used to support the amorphous iron core, reciprocating along the linear guide rail 11 between the second station and the forming station, and performing loading and unloading operations at the second station. The first integrated support platform 2 and the second integrated support platform 3 have the same structure.

[0032] The aforementioned dual-station semi-automatic amorphous iron core forming device is equipped with two sets of integrated support platforms. These two platforms can alternately move to the forming station for processing, featuring continuous operation and high efficiency. It can realize the operation of amorphous iron cores between the three stations of feeding, forming, and unloading. When one integrated support platform is unloading, the other integrated support platform can be processing, thereby ensuring the continuous operation of the forming station and improving production efficiency.

[0033] In some embodiments, when the first integrated support platform 2 moves from the first station to the molding station, the second integrated support platform 3 is located at the molding station; when the first integrated support platform 2 moves to the molding station, the second integrated support platform 3 moves from the molding station to the second station.

[0034] The above scheme enables the first integrated bearing platform 2 to move to the forming station after loading material at the first station while the second integrated bearing platform 3 is being formed, and to unload material at the second station after the second integrated bearing platform 3 has completed its forming process. At this time, the first integrated bearing platform 2 can enter the forming station to perform forming process, thus realizing the parallel operation of forming, loading, and unloading.

[0035] In some embodiments, when the second integrated support platform 3 moves from the second station to the molding station, the first integrated support platform 2 is located at the molding station; when the second integrated support platform 3 moves to the molding station, the first integrated support platform 2 moves from the molding station to the first station.

[0036] The above scheme enables the second integrated support platform 3 to move to the forming station after loading material at the second station while the first integrated support platform 2 is being formed, and to wait for forming processing after the first integrated support platform 2 has finished forming and is unloading material at the first station. At this time, the second integrated support platform 3 can enter the forming station to perform forming processing, thus realizing the parallel operation of forming, loading and unloading.

[0037] In some embodiments, two guide rails are provided, which are arranged parallel to each other on both sides of the transverse base 1 and are fixedly connected to the transverse base 1. By providing guide rails on both sides of the transverse base 1, the stability of the movement process of the first integrated bearing platform 2 and the second integrated bearing platform 3 is further improved.

[0038] In some embodiments, sliders are fixedly connected to both sides of the bottom of the first integrated bearing platform 2 and the second integrated bearing platform 3, and the first integrated bearing platform 2 and the second integrated bearing platform 3 are slidably connected to the linear guide rail 11 through the sliders.

[0039] In some embodiments, a rack 12 is fixedly connected to the linear guide rail 11, and a gear 5 that meshes with the rack 12 is provided at the bottom of the first integrated bearing platform 2 or the second integrated bearing platform 3. A first drive assembly 6 that drives the gear 5 to rotate is also provided on the first integrated bearing platform 2 or the second integrated bearing platform 3.

[0040] Furthermore, the racks 12 on the two linear guides 11 are arranged facing each other.

[0041] When the above-mentioned structural design is used, the gear 5 is driven to rotate by the first drive component 6. Since the gear 5 meshes with the rack 12, it can drive the first integrated bearing platform 2 and the second integrated bearing platform 3 to move along the guide rail. Since the two racks 12 are set facing each other, the first integrated bearing platform 2 and the second integrated bearing platform 3 are supported in both directions during the movement, thereby improving the stability and accuracy of the movement.

[0042] In some embodiments, the first drive assembly 6 includes a motor, which is bolted to the integrated support platform, and the output shaft of the motor is coaxially and fixedly connected to the gear 5.

[0043] When the above-mentioned structural design is used, the motor is started, and the motor drives the gear 5 to rotate. While rotating, the gear 5 can move horizontally along the rack 12, thereby driving the first integrated bearing platform 2 and the second integrated bearing platform 3 to move horizontally along the guide rail.

[0044] like Figure 3 , 4 As shown, in some embodiments, the first integrated support platform 2 and the second integrated support platform 3 include a frame 7 and a tilting platform 8. One side of the tilting platform 8 is rotatably connected to the frame 7 and can be tilted from a horizontal state to a vertical state. A second drive assembly for driving the tilting platform 8 to tilt is provided on the frame 7. A hydraulic forming platform 81 for core forming is provided on the tilting platform 8.

[0045] The flipping platform 8 can be flipped during unloading. The second drive component drives the flipping platform 8 to flip from a horizontal state to a vertical state, making it convenient for workers to lift and unload the completed iron core.

[0046] In some embodiments, the second drive assembly includes a hydraulic cylinder 9, the fixed end of which is hinged to the frame 7, and the output end of which is hinged to the bottom of the tilting platform 8.

[0047] In some embodiments, the frame 7 includes a base plate 71 and a top plate 72, with the top plate 72 located on the side of the base plate 71 closer to the tilting platform 8;

[0048] The fixed end of the hydraulic cylinder 9 is hinged to the base plate 71, and an opening is provided on the top plate 72. The output end of the hydraulic cylinder 9 passes through the opening and is hinged to the bottom of the tilting platform 8.

[0049] The hydraulic forming platform 81 includes an inner support hydraulic cylinder 811, with a pallet fixture 812 fixed to the top of the inner support hydraulic cylinder 811. In use, the product is placed on the pallet fixture 812, and the inner support hydraulic cylinder 811 pulls the product outwards to expand it. It should be noted that the number and shape of the inner support hydraulic cylinders 811 and the pallet fixture 812 are existing technologies, and those skilled in the art can adjust them according to actual needs.

[0050] The molding station 4 includes a molding platform, on which a mounting plate and an axial hydraulic cylinder 9 are mounted. The mounting plate and the molding platform are slidably connected via guide rails. The fixed end of the axial hydraulic cylinder 9 is mounted on the molding platform, and its output end is fixedly connected to the mounting plate, used to drive the sliding of the mounting plate. A vertical hydraulic cylinder 9 is mounted on the mounting plate, used to push the tooling downward into the product. It should be noted that the specific structure of the molding station 4 is existing technology; as long as it can drive the tooling to move downward into the product, it is acceptable. The specific number of vertical hydraulic cylinders 9 and axial hydraulic cylinders 9 can be selected by those skilled in the art based on actual conditions.

[0051] The working process of the above-mentioned dual-station amorphous iron core semi-automatic forming device is as follows:

[0052] In use, the iron core is placed on the hydraulic forming platform 81 of the first integrated bearing platform 2 or the second integrated bearing platform 3. After the inner support hydraulic cylinder 811 in the hydraulic forming platform 81 opens the iron core to all sides, the first drive assembly 6 is activated. The first drive assembly 6 drives the gear 5 to rotate. While rotating, the gear 5 can move horizontally along the rack 12, thereby driving the first integrated bearing platform 2 and the second integrated bearing platform 3 to move horizontally along the guide rail to directly below the forming station 4. Figure 3 .

[0053] Workers place the necessary tooling into forming station 4. The vertical hydraulic cylinder 9 of forming station 4 drives the tooling downwards, inserting it two-thirds of the way into the iron core. After the hydraulic forming platform 81 retracts its support, the vertical hydraulic cylinder 9 on the forming platform slowly pushes the remaining one-third of the tooling into the iron core, completing the forming process. The first integrated support platform 2 or the second integrated support platform 3 exits forming station 4, and the other side of the first integrated support platform 2 or the second integrated support platform 3 repeats the same action, moving to directly below forming station 4 to begin forming. The first integrated support platform 2 or the second integrated support platform 3 moves the completed iron core horizontally along the linear guide rail 11 back to the origin. The hydraulic forming platform 81 tightens the iron core again, and the hydraulic cylinder 9 drives the tilting platform 8 to vertically lift it. Workers then hoist and unload the completed iron core. After unloading, the hydraulic cylinder 9 drives the tilting platform 8 to tilt from a vertical to a horizontal position.

[0054] Finally, it should be noted that the various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0055] The above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.

Claims

1. A semi-automatic forming device for dual-station amorphous iron cores, characterized in that, include: A transverse base is provided with a linear guide rail. The transverse base has a forming station, a first station and a second station, with the first station and the second station located on both sides of the forming station. A forming station, used for primary and secondary forming processes of amorphous iron cores, is located above the forming station. The first integrated bearing platform is used to support the amorphous iron core and moves back and forth between the first station and the forming station along the linear guide rail. The second integrated support platform is used to support the amorphous iron core and moves back and forth between the second work station and the forming work station along the linear guide rail.

2. The dual-station amorphous iron core semi-automatic forming device according to claim 1, characterized in that, When the first integrated support platform moves from the first workstation to the molding workstation, the second integrated support platform is located at the molding workstation; when the first integrated support platform moves to the molding workstation, the second integrated support platform moves from the molding workstation to the second workstation.

3. The dual-station amorphous iron core semi-automatic forming device according to claim 2, characterized in that, When the second integrated support platform moves from the second workstation to the molding workstation, the first integrated support platform is located at the molding workstation; when the second integrated support platform moves to the molding workstation, the first integrated support platform moves from the molding workstation to the first workstation.

4. The dual-station amorphous iron core semi-automatic forming device according to claim 1, characterized in that, The guide rails are configured as two rails, which are respectively located on both sides of the transverse base.

5. The dual-station amorphous iron core semi-automatic forming device according to claim 1, characterized in that, The integrated load-bearing platform is equipped with a slider at its bottom, and the integrated load-bearing platform is slidably connected to the linear guide rail through the slider.

6. The dual-station amorphous iron core semi-automatic forming device according to any one of claims 1-5, characterized in that, A rack is provided on the linear guide rail, and a gear that meshes with the rack is provided at the bottom of the integrated bearing platform. A first drive component that drives the gear to rotate is also provided on the integrated bearing platform.

7. The dual-station amorphous iron core semi-automatic forming device according to claim 6, characterized in that, The first drive component includes a motor, which is mounted on the integrated support platform, and the output shaft of the motor is coaxially and fixedly connected to the gear.

8. The dual-station amorphous iron core semi-automatic forming device according to claim 1, characterized in that, The integrated support platform includes a frame and a tilting platform. The tilting platform is rotatably connected to the frame and can be tilted from a horizontal state to a vertical state. The frame is provided with a second drive component for driving the tilting platform to tilt.

9. The dual-station amorphous iron core semi-automatic forming device according to claim 8, characterized in that, The second drive assembly includes a hydraulic cylinder, the fixed end of which is hinged to the frame, and the output end of which is hinged to the bottom of the tilting platform.

10. The dual-station amorphous iron core semi-automatic forming device according to claim 9, characterized in that, The frame includes a base plate and a top plate, with the top plate located on the side of the base plate closer to the tilting platform; The fixed end of the hydraulic cylinder is hinged to the base plate, and an opening is provided on the top plate. The output end of the hydraulic cylinder passes through the opening and is hinged to the bottom of the tilting platform.

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