Chicken cutting and cleaning device

Abstract

The utility model discloses a kind of cleaning devices after chicken cutting, it is related to food processing technical field, including the filter screen that the cleaning pool inner wall upper portion is fixedly connected, the filter screen extends downwards from two sides to middle, the cleaning drum is located in the U shape concave inside of filter screen upper end, the cleaning liquid height of the cleaning pool exceeds filter screen, no more than cleaning drum middle portion;Bubble cleaning mechanism is provided below filter screen in the cleaning pool, and the bubble cleaning mechanism includes several exhaust pipes one, the exhaust pipe one both sides upper and lower portion is fixedly connected with the exhaust pipe two of symmetrically arranged, the bubble discharged by adjacent exhaust pipe two forms turbulent flow in cleaning pool;The cleaning drum inner wall is fixedly connected with rotating blade from front to back, and the cleaning drum is rotated by driving structure. The utility model is washed by setting cleaning drum and bubble cleaning mechanism, the turbulent flow generated by rotating conveying of cleaning drum and bubble cleaning mechanism, can be fully washed to chicken, improve cleaning effect.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, specifically to a cleaning device for chicken after it has been cut. Background Technology

[0002] In the chicken processing industry, chicken cutting is a key step in the production process, and the cleaning process after cutting directly affects product quality and hygiene safety. Chicken cutting cleaning equipment is an indispensable piece of equipment in the modern food processing industry. Its design aims to improve the efficiency and hygiene standards of chicken cleaning, and can rinse the cut chicken to remove blood stains, debris and bacteria from the surface.

[0003] The existing technology still has some problems: traditional equipment mostly uses static soaking or single spray cleaning methods. Blood, fascia fragments and other impurities generated during cutting are easy to adhere to the surface of the chicken and the cut gaps. Simple water flow is difficult to form an effective rinsing force, resulting in a prominent problem of incomplete cleaning.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the above-mentioned defects and provide a cleaning device for chicken after cutting.

[0006] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows:

[0007] A cleaning device for cut chicken includes a cleaning tank with an open top. A cleaning roller is installed in the upper part of the cleaning tank, and the cleaning roller has several filter holes. The front and rear ends of the cleaning roller are connected through each other. A filter screen is fixedly connected to the upper part of the inner wall of the cleaning tank. The filter screen extends downward from both sides to the middle. The cleaning roller is located in the U-shaped recess at the upper end of the filter screen. The height of the cleaning liquid in the cleaning tank exceeds the filter screen but does not exceed the middle of the cleaning roller. An air bubble cleaning mechanism is installed below the filter screen in the cleaning tank. The air bubble cleaning mechanism includes several exhaust pipes. Two exhaust pipes are symmetrically arranged and fixedly connected to the upper and lower parts of both sides of the exhaust pipes. The air bubbles discharged from adjacent exhaust pipes form turbulence in the cleaning tank. Rotating blades are fixedly connected to the inner wall of the cleaning roller from front to back. The cleaning roller is rotated by a drive structure.

[0008] As an improvement, a blocking ring is fixedly connected to the inner wall of the front end of the cleaning drum, and a guide plate that slopes downward from front to back is fixedly connected to the front end of the cleaning tank, with the rear end of the guide plate extending into the cleaning drum.

[0009] As an improvement, the rear bearing of the cleaning drum is connected to a discharge cylinder, the lower end of the discharge cylinder has several through holes, the upper rear end of the discharge cylinder is rotatably connected to a rotating door, and the lower rear end of the discharge cylinder is fixedly connected to the inner wall of the cleaning tank.

[0010] As an improvement, the exhaust pipe is arranged horizontally and evenly in the cleaning tank. The exhaust pipe is fixed to the lower end of the inner wall of the cleaning tank by several fixed brackets. The front and rear ends of the exhaust pipe are connected by fixed connecting pipes.

[0011] As an improvement, a gas delivery pump is fixedly connected to the front of one side of the cleaning tank, and the gas delivery pump is connected to the front connecting pipe through a fixed delivery pipe.

[0012] As an improvement, a sewage pump is fixedly connected to the rear end of the cleaning tank, and a drain pipe communicating with the cleaning tank is provided on the sewage pump.

[0013] As an improvement, the outer side of the cleaning roller is rotatably connected with several fixed rings, and both sides of the fixed rings are connected to the inner wall of the cleaning tank by fixed connecting plates.

[0014] As an improvement, the drive structure includes several synchronous pulleys, which are fixedly connected to the front and rear parts of the outer side of the cleaning drum. A synchronous pulley is provided on one side of the synchronous pulley, and the synchronous pulleys are connected to each other by a synchronous belt. The synchronous pulleys are driven by a motor, which is fixedly connected to the outer wall of the cleaning tank by a motor mount.

[0015] The advantages of this invention compared to the prior art are: by setting up a cleaning drum and a bubble cleaning mechanism, the rotating conveying of the cleaning drum and the turbulence generated by the bubble cleaning mechanism can thoroughly clean the chicken meat and improve the cleaning effect. Attached Figure Description

[0016] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this disclosure. Rather, they are merely examples of apparatuses consistent with some aspects of this disclosure as detailed in the appended claims.

[0017] Figure 1 Three-dimensional illustration provided for embodiments of this utility model Figure 1 ;

[0018] Figure 2 Provided for the embodiments of this utility model Figure 1 Enlarged view of area A in the middle;

[0019] Figure 3 Cross-sectional schematic diagram provided for embodiments of this utility model Figure 1 ;

[0020] Figure 4 This is a schematic diagram of the bubble cleaning mechanism provided in an embodiment of the present invention;

[0021] Figure 5 Cross-sectional schematic diagram provided for embodiments of this utility model Figure 2 ;

[0022] Figure 6 Cross-sectional schematic diagram provided for embodiments of this utility model Figure 3 ;

[0023] Figure 7 Three-dimensional illustration provided for embodiments of this utility model Figure 2 ;

[0024] As shown in the figure: 1. Cleaning tank; 2. Cleaning drum; 3. Filter screen; 4. Exhaust pipe one; 5. Exhaust pipe two; 6. Rotating blade; 7. Baffle ring; 8. Guide plate; 9. Discharge cylinder; 10. Rotating door; 11. Support; 12. Connecting pipe; 13. Gas delivery pump; 14. Sewage pump; 15. Drain pipe; 16. Fixing ring; 17. Connecting plate; 18. Synchronous pulley one; 19. Synchronous pulley two; 20. Synchronous belt; 21. Motor; 22. Motor base. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Combined with appendix Figures 1-7 This utility model discloses a cleaning device for cut chicken, including a cleaning tank 1 with an open top, a cleaning roller 2 installed in the upper part of the cleaning tank 1, a plurality of filter holes on the cleaning roller 2, the front and rear ends of the cleaning roller 2 being connected, a filter screen 3 fixedly connected to the upper part of the inner wall of the cleaning tank 1, the filter screen 3 extending downward from both sides to the middle, the cleaning roller 2 being located in the U-shaped recess at the upper end of the filter screen 3, the cleaning liquid in the cleaning tank 1 exceeding the filter screen 3 but not exceeding the middle of the cleaning roller 2.

[0027] Then, a bubble cleaning mechanism is set below the filter screen 3 in the cleaning tank 1. The bubble cleaning mechanism includes several exhaust pipes 4. The exhaust pipes 4 are arranged horizontally and evenly in the cleaning tank 1. The upper and lower parts of both sides of the exhaust pipes 4 are fixedly connected to symmetrically arranged exhaust pipes 5. The bubbles discharged from the adjacent exhaust pipes 5 form turbulence in the cleaning tank 1. The exhaust pipes 4 are arranged horizontally and evenly in the cleaning tank 1. The exhaust pipes 4 are fixed to the lower end of the inner wall of the cleaning tank 1 by several fixed brackets 11. The front and rear ends of the exhaust pipes 4 are connected by fixed connecting pipes 12. A gas delivery pump 13 is fixedly connected to the front part of one side of the cleaning tank 1. The gas delivery pump 13 is connected to the front connecting pipe 12 by a fixed delivery pipe. A sewage pump 14 is fixedly connected to the rear end of the cleaning tank 1. A drain pipe 15 connected to the cleaning tank 1 is provided on the sewage pump 14.

[0028] After the washing drum 2 is driven to rotate, the gas delivery pump 13 delivers gas through the delivery pipe to the front connecting pipe 12, and then delivers it to all the exhaust pipes 4. The exhaust direction of the exhaust pipe 5 is at an angle of 45°-60° to the horizontal plane. The bubbles of the upper exhaust pipe 5 of the adjacent exhaust pipes 4 collide with each other and merge into a concentrated upward bubble group. The bubbles generated by the exhaust pipe 4 near the side wall of the washing tank 1 collide with the side wall and move upward. The lower exhaust pipe 5 of the adjacent exhaust pipe 4 collide with each other during the upward movement after hitting the bottom wall of the washing tank 1 at an angle. Under the chaotic discharge of multiple bubble groups, the washing liquid in the washing tank 1 forms a strong turbulence. When the chicken in the washing drum 2 rotates and falls to the lower part of the washing drum 2, it is washed by the turbulence, realizing an all-round impact on the chicken and further cleaning the blood, tendon fragments and other impurities on the chicken.

[0029] Specifically, rotating blades 6 are fixedly connected to the inner wall of the cleaning drum 2 from front to back. The cleaning drum 2 rotates through a drive structure. Several fixed rings 16 are rotatably connected to the outer side of the cleaning drum 2. Both sides of the fixed rings 16 are connected to the inner wall of the cleaning tank 1 through fixed connecting plates 17. The drive structure includes several synchronous pulleys 18. The synchronous pulleys 18 are fixedly connected to the front and rear parts of the outer side of the cleaning drum 2. A synchronous pulley 19 is provided on one side of the synchronous pulleys 18. The synchronous pulleys 18 and 19 are connected through a synchronous belt 20. The synchronous pulley 19 is driven by a motor 21. The motor 21 is fixedly connected to the outer wall of the cleaning tank 1 through a motor base 22.

[0030] The synchronous pulley 19 is driven to rotate by the motor 21. Under the connection of the synchronous belt 20, the synchronous pulley 18 drives the washing drum 2 to rotate synchronously. The chicken meat in the washing drum 2 is flipped and moved from front to back under the drive of the rotating blade 6. Under the action of gravity, the chicken meat repeatedly falls from top to bottom in the washing drum 2, causing it to fall repeatedly into the washing liquid in the washing tank 1. In this process, the collision between the chicken meat and the washing drum 2, as well as the impact between the chicken meat and the washing liquid, can separate the impurities on the chicken meat to a certain extent.

[0031] To facilitate the transport of chicken, a blocking ring 7 is fixedly connected to the inner wall of the front end of the washing drum 2 to prevent the chicken from being thrown out from the front end. A guide plate 8 that slopes downward from front to back is fixedly connected to the front end of the washing tank 1. The rear end of the guide plate 8 extends into the washing drum 2 to guide the chicken smoothly into the drum. A discharge cylinder 9 is connected to the rear end bearing of the washing drum 2. Several through holes are opened at the lower end of the discharge cylinder 9. A rotating door 10 is rotatably connected to the upper rear end of the discharge cylinder 9. The lower rear end of the discharge cylinder 9 is fixedly connected to the inner wall of the washing tank 1. The washed chicken is transported into the discharge cylinder 9 so that the rotating door 10 can be opened to retrieve the chicken.

[0032] During operation, chicken meat enters the washing drum 2 through the guide plate 8. The motor 21 is started, and the motor 21 drives the synchronous pulley 19 to rotate, which in turn drives the synchronous belt 20 to rotate the synchronous pulley 18 and the washing drum 2. The rotating blade 6 causes the chicken meat to tumble and be conveyed backward inside the washing drum 2. At the same time, the gas delivery pump 13 is started, and the gas is discharged through the exhaust pipe 4 and the exhaust pipe 5, forming turbulence in the washing tank 1 to clean the chicken meat with bubbles. The height of the cleaning liquid exceeds the filter screen 3 but does not exceed the middle of the washing drum 2. Impurities generated during the cleaning process are filtered by the filter screen 3. The cleaned chicken meat is then conveyed to the discharge cylinder 9, and the rotating door 10 is opened. Wastewater is discharged through the wastewater pump 14 and the drain pipe 15.

[0033] It should be noted that all electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device such as a computer. The specific implementation of this disclosure omits detailed descriptions of known functions and components. To ensure device compatibility, the operating methods used are consistent with the parameters of commercially available instruments.

[0034] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A cleaning device for cut chicken meat, comprising a cleaning tank (1) with an open top, wherein a cleaning roller (2) is provided in the upper part of the cleaning tank (1), the cleaning roller (2) has a plurality of filter holes, and the front and rear ends of the cleaning roller (2) are connected, characterized in that: A filter screen (3) is fixedly connected to the upper part of the inner wall of the cleaning tank (1). The filter screen (3) extends downward from both sides to the middle. The cleaning roller (2) is located in the U-shaped recess at the upper end of the filter screen (3). The height of the cleaning liquid in the cleaning tank (1) exceeds the filter screen (3) but does not exceed the middle of the cleaning roller (2). The cleaning tank (1) is provided with a bubble cleaning mechanism below the filter screen (3). The bubble cleaning mechanism includes several exhaust pipes (4). The upper and lower parts of both sides of the exhaust pipes (4) are fixedly connected to symmetrically arranged exhaust pipes (5). The bubbles discharged from the adjacent exhaust pipes (5) form turbulence in the cleaning tank (1). The inner wall of the cleaning drum (2) is fixedly connected with rotating blades (6) from front to back, and the cleaning drum (2) is rotated by a drive structure.

2. The cleaning device for chicken after cutting according to claim 1, characterized in that: A blocking ring (7) is fixedly connected to the inner wall of the front end of the cleaning drum (2), and a guide plate (8) that slopes downward from front to back is fixedly connected to the front end of the cleaning tank (1), with the rear end of the guide plate (8) extending into the cleaning drum (2).

3. The cleaning device for chicken after cutting according to claim 1, characterized in that: The rear end bearing of the cleaning drum (2) is connected to the discharge cylinder (9). The lower end of the discharge cylinder (9) has several through holes. The upper rear end of the discharge cylinder (9) is rotatably connected to the rotating door (10). The lower rear end of the discharge cylinder (9) is fixedly connected to the inner wall of the cleaning tank (1).

4. The cleaning device for chicken after cutting according to claim 1, characterized in that: The exhaust pipe (4) is arranged horizontally and evenly in the cleaning tank (1). The exhaust pipe (4) is fixed to the lower end of the inner wall of the cleaning tank (1) by a number of brackets (11). The front and rear ends of the exhaust pipe (4) are connected by connecting pipes (12).

5. The cleaning device for chicken after cutting according to claim 4, characterized in that: A gas delivery pump (13) is fixedly connected to the front of one side of the cleaning tank (1), and the gas delivery pump (13) is connected to the front connecting pipe (12) through a fixed delivery pipe.

6. The cleaning device for chicken after cutting according to claim 1, characterized in that: A sewage pump (14) is fixedly connected to the rear end of the cleaning tank (1), and a drain pipe (15) connected to the cleaning tank (1) is provided on the sewage pump (14).

7. The cleaning device for chicken after cutting according to claim 1, characterized in that: The outer side of the cleaning roller (2) is rotatably connected to several fixing rings (16), and both sides of the fixing rings (16) are connected to the inner wall of the cleaning tank (1) by fixing connecting plates (17).

8. The cleaning device for chicken after cutting according to claim 1, characterized in that: The drive structure includes several synchronous pulleys (18), which are fixedly connected to the front and rear sides of the outer side of the cleaning drum (2). A synchronous pulley (19) is provided on one side of the synchronous pulley (18). The synchronous pulleys (18) and the synchronous pulleys (19) are connected by a synchronous belt (20). The synchronous pulleys (19) are driven by a motor (21), which is fixedly connected to the outer wall of the cleaning tank (1) by a motor seat (22).

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