Cleaning liquid self-cleaning recycling device suitable for cleaning machine

By designing a self-cleaning recycling device for cleaning fluid, the problems of low flow rate and oil contamination affecting cleanliness in existing cleaning fluid recovery devices are solved. This enables large-flow, rapid discharge and oil filtration, improving the cleanliness and efficiency of the cleaning fluid, and enhancing the stability and safety of the device.

CN224475399UActive Publication Date: 2026-07-10TAKAHASHI METAL MFG SUZHOU

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAKAHASHI METAL MFG SUZHOU
Filing Date
2025-06-17
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing cleaning fluid recovery devices for cleaning machines suffer from problems such as low flow rate, long processing time, and oil contamination affecting the cleanliness of the cleaning fluid, leading to low work efficiency and a decrease in yield.

Method used

A self-cleaning and recycling device for cleaning fluid was designed, including a pre-storage tank, a recovery tank, a storage tank, and an oil removal component. The tank is moved up and down by a drive component. Combined with a filter pump, a flushing butterfly valve, and a heating wire, it achieves high-flow-rate rapid discharge, oil filtration, and cleaning fluid heating, ensuring the cleanliness and pressure stability of the cleaning fluid.

Benefits of technology

The increased flow rate and cleanliness of the cleaning fluid enhanced the cleaning effect, improved work efficiency and yield, and ensured the stability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a self-cleaning and recycling device for cleaning fluid suitable for cleaning machines. It includes a frame and a support plate mounted on it. A support seat for carrying workpieces is fixed on the support plate. A tank bottom is located below the support plate, with a drain port on the bottom. The drain port is connected to a recovery chamber via a drain pipe. A box body adapted to and relatively sealed is located on the bottom. The box body can move up and down under the drive of a drive assembly. An opening is provided in the box body, and an inlet pipe is installed inside the opening. The inlet pipe is fixed on the frame and connected to a pre-storage tank fixed on the frame. The pre-storage tank is connected to a storage tank via a filter pump, and the storage tank is connected to the recovery chamber. The advantages of this utility model are mainly reflected in its ingenious design. In this device, the pre-storage tank can pre-store the cleaning fluid in the storage tank. When cleaning of the workpieces inside the box is required, a large flow rate can be rapidly discharged, greatly improving work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and more particularly to a self-cleaning and recycling device for cleaning fluid suitable for cleaning machines. Background Technology

[0002] Ultrasonic cleaning devices utilize high-frequency oscillation signals emitted by an ultrasonic generator, which are converted into high-frequency mechanical oscillations by a transducer and propagated into the cleaning solution. The ultrasonic waves radiate forward in the cleaning solution with alternating high and low density, causing the liquid to flow and generating tens of thousands of tiny bubbles. These bubbles form and grow in the negative pressure zone created by the longitudinal long wave of the ultrasonic waves and then rapidly close in the positive pressure zone. In this process known as "cavitation," the closure of the bubbles can create instantaneous high pressure exceeding 1000 atmospheres. The continuously generated high pressure is like a series of small "explosions" that constantly impact the surface of the object, causing dirt on the surface and in the crevices to be quickly peeled off, thereby achieving the purpose of cleaning the object's surface.

[0003] For example, CN202316372U discloses a vacuum cleaning machine cleaning fluid recovery device, including a cleaning tank and a recovery tank. The cleaning tank is connected to the recovery tank via an output pipe, and the recovery tank is connected to the cleaning tank via an input pipe. A pump is installed on the input pipe, and filter devices are installed on both the output pipe and the input pipe between the pump and the recovery tank. A magnet is installed in the filter device on the output pipe. However, although this device achieves cleaning and recycling of the cleaning fluid, the flow rate of the cleaning fluid from the recovery tank to the cleaning tank via the input pipe is small, and the time is long, which seriously affects the work efficiency. In addition, the cleaning fluid flowing from the cleaning tank to the recovery tank contains oil stains. If these are not treated, it will affect subsequent processing, making it impossible to guarantee the cleanliness of the workpieces in the cleaning tank and affecting the yield rate. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a self-cleaning and recycling device for cleaning fluid suitable for cleaning machines.

[0005] The objective of this utility model is achieved through the following technical solution:

[0006] A self-cleaning and recycling device for cleaning fluid suitable for a cleaning machine includes a frame and a support plate mounted thereon. A support plate is fixedly provided with a bearing seat for supporting workpieces. A tank bottom is provided below the support plate, and a drain port is provided on the tank bottom. The drain port is connected to a recovery chamber through a drain pipe. A box body adapted to and capable of being relatively sealed is provided on the tank bottom. The box body can move up and down under the drive of a drive assembly. An opening is provided on the box body, and an inlet pipe is provided in the opening. The inlet pipe is fixed on the frame and connected to a pre-storage chamber fixed on the frame. The pre-storage chamber is connected to a storage chamber through a filter pump. The storage chamber is connected to the recovery chamber.

[0007] Preferably, the recovery bin is fixedly provided with an oil removal component and a filter component. The oil removal component includes at least a box body fixedly provided on the recovery bin. A drive roller is pivotally provided inside the box body, and the drive roller is fixedly connected to the motor shaft of a drive motor fixedly provided on the box body. A driven roller is pivotally provided inside the recovery bin. A transmission belt is wound between the drive roller and the driven roller. An oil-absorbing film is fixedly provided on the surface of the transmission belt. An oil outlet is provided on the box body. An oil-absorbing box is fixedly provided on the box body below the oil outlet. An oil scraper is also fixedly provided on the box body. One end of the oil scraper extends into the oil outlet and abuts against the oil-absorbing film, and the other end is located directly above the oil-absorbing box.

[0008] Preferably, a level gauge is fixedly installed on each of the recovery bin, the pre-storage bin, and the storage bin. The level gauge includes at least a level box fixedly installed on the recovery bin, the pre-storage bin, and the storage bin. A sliding groove is provided on the level box, and a slider adapted to the sliding groove is provided in the sliding groove. A mounting post is fixedly installed on the slider, and the other end of the mounting post passes through the level box and is fixedly connected to a float.

[0009] Preferably, a sensor is fixed on the liquid level box, a through groove is formed on the liquid level box, a baffle is fixed on the slider, and the baffle can extend outside the through groove and be sensed by the sensor.

[0010] Preferably, the storage compartment is fixedly provided with a partition to divide it into a left half and a right half, a pressure pump and a flow pump are fixedly provided on the right half, and the left half is connected to the recovery compartment.

[0011] Preferably, a heating wire is fixed inside the storage compartment, and the heating wire is electrically connected to a controller fixed on the storage compartment.

[0012] Preferably, the pre-storage compartment includes at least a compartment body, the top of which is fixedly provided with a cover plate, and the bottom of which is provided with a trumpet-shaped base plate. The base plate has a liquid outlet, which is connected to the liquid inlet pipe through a connecting pipe. The connecting pipe is provided with a flushing butterfly valve.

[0013] Preferably, the drive assembly includes at least a bushing fixed on the frame, a sliding shaft adapted to the bushing is provided inside the bushing, one end of the sliding shaft is fixedly connected to the housing, and the other end is fixedly connected to a connecting plate. A telescopic cylinder is also fixedly provided on the frame, and the cylinder shaft of the telescopic cylinder is fixedly connected to the connecting plate.

[0014] The beneficial effects of this utility model are mainly reflected in:

[0015] 1. The device features an ingenious design. The pre-storage chamber allows for the pre-discharge of cleaning fluid, enabling rapid, high-flow-rate discharge when cleaning workpieces within the tank is required, significantly improving work efficiency. Furthermore, the flushing butterfly valve can adjust the flow rate of the cleaning fluid by changing the cross-sectional area of ​​the connecting pipe, adapting to cleaning intensities. It also limits or releases cleaning fluid resistance, maintaining stable pressure and preventing pressure fluctuations that could damage the device or affect the cleaning effect.

[0016] 2. The scraper can scrape the oil on the oil-absorbing film into the oil-absorbing box, thereby improving the cleanliness of the cleaning fluid in the recovery chamber and increasing the yield rate.

[0017] 3. When the cleaning fluid in the recovery chamber flows into the left half, the oil floats on the cleaning fluid because the density of the oil is less than that of the cleaning fluid. The cleaning fluid will flow from the bottom of the left half into the right half, thus filtering the oil. This design is ingenious and does not require major modifications to the storage chamber. It is simple and convenient to operate, greatly improving work efficiency and the cleanliness of the cleaning fluid, and has a wide range of applicability.

[0018] 4. The heating wire can heat the cleaning solution in the storage chamber, thereby improving the cleaning effect of the ultrasonic oscillator.

[0019] 5. By controlling the contact between the chamber body and the bottom of the chamber, the cleaning fluid can be stored, facilitating the cleaning of the workpiece by the ultrasonic oscillator located on the bottom of the chamber. After cleaning, the chamber body separates from the bottom of the chamber, allowing for the transfer of the support plate. This operation is simple, convenient, stable, and reliable, greatly improving work efficiency. Furthermore, the cooperation between the sliding shaft and the bushing improves the stability of the chamber body's movement and enhances the precision of the seal between the chamber body and the bottom of the chamber, preventing cleaning fluid leakage and improving safety. Attached Figure Description

[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings:

[0021] Figure 1 : A perspective view of a preferred embodiment of the present invention;

[0022] Figure 2 : A schematic diagram of the connection structure of the workpiece, bearing seat, support plate, box bottom and drain pipe in the preferred embodiment of this utility model;

[0023] Figure 3 : A perspective view of the pre-storage compartment in a preferred embodiment of this utility model;

[0024] Figure 4 : A perspective view of the oil removal component in a preferred embodiment of this utility model;

[0025] Figure 5 : A perspective view of the level gauge in a preferred embodiment of this utility model;

[0026] Figure 6 : A perspective view of the storage compartment in the preferred embodiment of this utility model, in which one side wall is removed. Detailed Implementation

[0027] The present invention will now be described in detail with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments are not limited to the present invention, and any structural, methodological, or functional modifications made by those skilled in the art based on these embodiments are included within the protection scope of the present invention.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0030] like Figures 1 to 6 As shown, this utility model discloses a self-cleaning and recycling device for cleaning fluid suitable for cleaning machines, including a frame 1 and a support plate 2 disposed thereon. A support seat 21 for supporting a workpiece 100 is fixed on the support plate 2, and a support groove adapted to the workpiece 100 is opened on the support seat 21.

[0031] In this utility model, a bottom 22 is provided below the support plate 2. In this preferred embodiment, the bottom 22 is designed to be inclined, which allows the cleaning liquid to accumulate at the inclined part of the bottom 22 for easy drainage. Of course, the bottom of the bottom can also be funnel-shaped, etc., all of which fall within the protection scope of this utility model and can be adjusted according to actual needs.

[0032] The bottom 22 of the chamber is provided with a housing 25 that is adapted to and can be relatively sealed. The housing 25 can move up and down under the drive of the drive assembly 4. The drive assembly 4 includes at least a bushing 41 fixed on the frame 1. The bushing 41 has a sliding shaft 42 adapted to it. One end of the sliding shaft 42 is fixed to the housing 25, and the other end is fixed to a connecting plate 43. A telescopic cylinder 44 is also fixed on the frame 1, and the cylinder shaft of the telescopic cylinder 44 is fixed to the connecting plate 43. In the above, by controlling the housing 25 to abut against the bottom 22, the cleaning fluid can be stored, which facilitates the ultrasonic oscillator set on the bottom 22 to clean the workpiece 100. After cleaning, the housing 25 is separated from the bottom, which allows the support plate 2 to be transferred. This operation is simple, convenient, stable and reliable, and greatly improves work efficiency. In addition, the cooperation between the sliding shaft and the bushing can improve the stability of the movement of the housing 25, improve the accuracy of the seal between the housing and the bottom of the housing, prevent the leakage of cleaning fluid, and improve safety.

[0033] An opening 29 is provided on the housing 25, and an inlet pipe 26 is provided inside the opening 29. The inlet pipe 26 is fixed on the frame 1 and communicates with a pre-storage chamber 5 fixed on the frame 1. The pre-storage chamber 5 is connected to a storage chamber 28 through a filter pump 27. In this design, the pre-storage chamber is cleverly positioned, allowing the cleaning fluid in the storage chamber 28 to be pre-stored in the pre-storage chamber. When cleaning of the workpieces inside the housing 25 is required, a large flow rate can be quickly discharged, greatly improving work efficiency.

[0034] Specifically, the pre-storage chamber 5 includes at least a chamber body 51. A cover plate is fixed to the top of the chamber body 51, and a funnel-shaped base plate 52 is provided at the bottom of the chamber body 51. An outlet 53 is provided on the base plate 52. The outlet 53 is connected to the inlet pipe 26 via a connecting pipe 54. A flushing butterfly valve 55 is provided on the connecting pipe 54. The flushing butterfly valve 55 can change the cross-sectional area of ​​the flow channel in the connecting pipe 54, flexibly adjusting the flow rate of the cleaning fluid to adapt to cleaning at different intensities. Furthermore, it can limit or release the resistance of the cleaning fluid, maintaining stable pressure and preventing pressure fluctuations from damaging the device or affecting the cleaning effect.

[0035] A drain port 23 is provided on the bottom 22 of the box. The drain port 23 is connected to the recovery chamber 3 through the drain pipe 24. The recovery chamber 3 is connected to the storage chamber 28.

[0036] Furthermore, a partition 8 is fixedly installed inside the storage chamber 28, dividing it into a left half 81 and a right half 82. The bottoms of the left half 81 and the right half 82 are connected. A pressure pump 83 and a flow pump 84 are fixedly installed on the right half 82. The left half 81 is connected to the recovery chamber 3. In this configuration, when the cleaning fluid in the recovery chamber 3 flows into the left half, because the density of the oil is less than that of the cleaning fluid, the oil floats on the cleaning fluid, and the cleaning fluid flows from the bottom of the left half 81 into the right half, thus achieving oil filtration. This design is ingenious and requires no major modifications to the storage chamber. It is simple and convenient to operate, greatly improving work efficiency and the cleanliness of the cleaning fluid, and has wide applicability.

[0037] A heating wire 85 is fixedly installed inside the storage chamber 28, and the heating wire 85 is electrically connected to a controller 86 fixed on the storage chamber 28. The heating wire can heat the cleaning fluid in the storage chamber 28, thereby improving the cleaning effect of the ultrasonic oscillator.

[0038] The recovery chamber 3 is fixedly equipped with an oil removal component 6 and a filter component. The filter component is prior art and is not a key design feature of this utility model, so it will not be described in detail here. The oil removal component 6 includes at least a box body 61 fixedly mounted on the recovery chamber 3. A drive roller is pivotally mounted inside the box body 61, and the drive roller is fixedly connected to the motor shaft of a drive motor 67 fixedly mounted on the box body 61. A driven roller 62 is pivotally mounted inside the recovery chamber 3, and a transmission belt 63 is wound between the drive roller and the driven roller 62. An oil-absorbing film is fixedly mounted on the surface of the transmission belt 63. An oil outlet 64 is opened on the box body 61, and an oil-absorbing box 65 is fixedly mounted on the box body 61 below the oil outlet 64. An oil scraper 66 is also fixedly mounted on the box body 61. One end of the oil scraper 66 extends into the oil outlet 64 and abuts against the oil-absorbing film, and the other end is located directly above the oil-absorbing box 65. The above design is ingenious. The oil scraper can scrape the oil on the oil-absorbing film into the oil-absorbing box, thereby improving the cleanliness of the cleaning fluid in the recovery chamber 3 and increasing the yield rate.

[0039] In this invention, level gauges 7 are fixedly installed on the recovery chamber 3, the pre-storage chamber 5, and the storage chamber 28. Each level gauge 7 includes at least a level box 71 fixedly installed on the recovery chamber 3, the pre-storage chamber 5, and the storage chamber 28. A sliding groove 72 is formed on the level box 71, and a matching slider 73 is provided within the sliding groove 72. A mounting post 74 is fixedly installed on the slider 73, and the other end of the mounting post 74 passes through the level box 71 and is fixedly connected to a float 75. A sensor 77 is fixedly installed on the level box 71, and a through groove is formed on the level box 71. A baffle 76 is fixedly installed on the slider 73, and the baffle 76 can extend outside the through groove and be sensed by the sensor 77. The level gauges 7 can monitor the level of the cleaning fluid in the recovery chamber 3, the pre-storage chamber 5, and the storage chamber 28 in real time to improve safety.

[0040] It should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0041] The detailed descriptions listed above are merely specific descriptions of feasible implementations of this utility model, and are not intended to limit the scope of protection of this utility model. All equivalent implementations or modifications made without departing from the spirit of this utility model should be included within the scope of protection of this utility model.

Claims

1. A self-cleaning and circulating cleaning fluid device suitable for a cleaning machine, comprising a frame (1) and a support plate (2) disposed thereon, wherein a support seat (21) for supporting a workpiece (100) is fixed on the support plate (2), characterized in that: Below the support plate (2) is a box bottom (22), and a drain port (23) is opened on the box bottom (22). The drain port (23) is connected to the recovery chamber (3) through a drain pipe (24). The box bottom (22) is provided with a box body (25) that is adapted to it and can be relatively sealed. The box body (25) can move up and down under the drive of the drive assembly (4). The box body (25) has an opening (29), and an inlet pipe (26) is provided in the opening (29). The inlet pipe (26) is fixed on the frame (1) and is connected to the pre-storage chamber (5) fixed on the frame (1). The pre-storage chamber (5) is connected to the storage chamber (28) through a filter pump (27). The storage chamber (28) is connected to the recovery chamber (3).

2. The self-cleaning and recycling device for cleaning fluid suitable for cleaning machines according to claim 1, characterized in that: The recovery bin (3) is fixedly provided with an oil removal component (6) and a filter component. The oil removal component (6) includes at least a box body (61) fixedly provided on the recovery bin (3). The box body (61) is pivotally provided with an active roller. The active roller is fixedly connected to the motor shaft of a drive motor (67) fixedly provided on the box body (61). The recovery bin (3) is pivotally provided with a driven roller (62). A transmission belt (63) is wound between the active roller and the driven roller (62). An oil-absorbing film is fixedly provided on the surface of the transmission belt (63). An oil outlet (64) is opened on the box body (61). An oil-absorbing box (65) is fixedly provided on the box body (61) below the oil outlet (64). An oil scraper (66) is also fixedly provided on the box body (61). One end of the oil scraper (66) extends into the oil outlet (64) and abuts against the oil-absorbing film. The other end is located directly above the oil-absorbing box (65).

3. The self-cleaning and recycling device for cleaning fluid suitable for cleaning machines according to claim 1, characterized in that: Level gauges (7) are fixedly installed on the recovery bin (3), the pre-storage bin (5) and the storage bin (28). The level gauges (7) include at least a level box (71) fixed on the recovery bin (3), the pre-storage bin (5) and the storage bin (28). A sliding groove (72) is provided on the level box (71). A slider (73) adapted to it is provided in the sliding groove (72). An installation post (74) is fixed on the slider (73). The other end of the installation post (74) passes through the level box (71) and is fixedly connected to the float (75).

4. The self-cleaning and recycling device for cleaning fluid suitable for cleaning machines according to claim 3, characterized in that: A sensor (77) is fixed on the liquid level box (71), a through groove is provided on the liquid level box (71), and a baffle (76) is fixed on the slider (73). The baffle (76) can extend outside the through groove and be sensed by the sensor (77).

5. The self-cleaning and recycling device for cleaning fluid suitable for cleaning machines according to claim 1, characterized in that: The storage compartment (28) is fixedly provided with a partition (8) that divides it into a left half (81) and a right half (82). The bottoms of the left half (81) and the right half (82) are connected. A pressure pump (83) and a flow pump (84) are fixedly provided on the right half (82). The left half (81) is connected to the recovery compartment (3).

6. The self-cleaning and recycling device for cleaning fluid suitable for cleaning machines according to claim 5, characterized in that: A heating wire (85) is fixed inside the storage compartment (28), and the heating wire (85) is electrically connected to a controller (86) fixed on the storage compartment (28).

7. The self-cleaning and recycling device for cleaning fluid suitable for cleaning machines according to claim 1, characterized in that: The pre-storage compartment (5) includes at least a compartment body (51). The top of the compartment body (51) is fixed with a cover plate, and the bottom of the compartment body (51) is provided with a trumpet-shaped bottom plate (52). The bottom plate (52) is provided with a liquid outlet (53). The liquid outlet (53) is connected to the liquid inlet pipe (26) through a connecting pipe (54). The connecting pipe (54) is provided with a flushing butterfly valve (55).

8. The self-cleaning and recycling device for cleaning fluid suitable for cleaning machines according to claim 1, characterized in that: The drive assembly (4) includes at least a bushing (41) fixed on the frame (1), and a sliding shaft (42) adapted to it is provided inside the bushing (41). One end of the sliding shaft (42) is fixedly connected to the housing (25), and the other end is fixedly provided with a connecting plate (43). A telescopic cylinder (44) is also fixedly provided on the frame (1), and the cylinder shaft of the telescopic cylinder (44) is fixedly connected to the connecting plate (43).