Ferrite bonding assembly device

By designing a ferrite bonding and assembly device, automated assembly of ferrites was achieved, solving the problems of complex structure and limited product variety in existing technologies, improving assembly accuracy and stability, and reducing costs.

CN224477561UActive Publication Date: 2026-07-10MAIAIS INTELLIGENT EQUIPMENT (SHANGHAI) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
MAIAIS INTELLIGENT EQUIPMENT (SHANGHAI) CO LTD
Filing Date
2025-09-04
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing ferrite assembly machines are complex in structure and designed for a single product, making it difficult to meet the assembly needs of various types of ferrites.

Method used

A ferrite bonding and assembly device was designed, including an external ferrite clamping assembly, a product fixing fixture, a conveying assembly, a material picking and placing assembly, and a pressure fitting and height measuring assembly. The device achieves automated clamping, positioning, and bonding of ferrites through a three-axis handling module, and supports the assembly of various types of ferrites.

Benefits of technology

It improves product quality, reduces losses, simplifies mechanical structure, reduces manufacturing and maintenance costs, and enhances the accuracy and stability of ferrite gripping components in three-dimensional space.

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Abstract

This application provides a ferrite bonding and assembly device. The ferrite bonding and assembly device includes a ferrite clamping assembly, a product fixing fixture, a conveying assembly, a material handling assembly, and a pressure fitting and height measuring assembly. The conveying assembly is configured to transport ferrites placed at intervals along a horizontal direction. The material handling assembly is connected to the ferrite clamping assembly and is configured to adjust the position of the ferrite clamping assembly so that the ferrite clamping assembly clamps the transported ferrites. The ferrite clamping assembly is configured to place the clamped ferrites onto the product fixing fixture. The pressure fitting and height measuring assembly is configured to bond and press-fit the ferrites and the product shell. This application has a high degree of automation, can automatically perform processing operations, replace manual assembly, improve product yield, and reduce losses.
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Description

Technical Field

[0001] This application relates to the field of mounting equipment, and in particular to a ferrite bonding and assembly device. Background Technology

[0002] Ferrite is a composite oxide magnetic material based on iron oxide and other metal oxides.

[0003] Ferrite assembly machines are specialized equipment used to combine ferrite materials with other components or to process and assemble ferrite elements. Current ferrite assembly machines are automatic assembly conveyors for coiled materials, which suffer from complex structures and limited product range. Utility Model Content

[0004] In view of the shortcomings of the prior art described above, the purpose of this application is to provide a ferrite bonding and assembly device to solve the technical problems of complex structure and limited product application of ferrite assembly machines.

[0005] To achieve the above and other related objectives, in a first aspect, this application provides a ferrite bonding and assembly device, including an external ferrite clamping assembly, a product fixing fixture, a conveying assembly, a material handling assembly, and a pressure fitting and height measuring assembly;

[0006] The conveying assembly is configured to transport spaced ferrites in a horizontal direction;

[0007] The material handling assembly is connected to the ferrite gripping assembly and is configured to adjust the position of the ferrite gripping assembly so that the ferrite gripping assembly grips the ferrite delivered to the designated position.

[0008] The ferrite gripping assembly is configured to place the gripped ferrite into the product fixing fixture.

[0009] The press-fit height measurement component is configured to bond press-fit ferrite and product housing.

[0010] In one implementation of the first aspect, the material handling assembly includes: a Y-axis transfer assembly, an X-axis material handling assembly, and a Z-axis material handling assembly; the Y-axis transfer assembly, the X-axis material handling assembly, and the Z-axis material handling assembly are movably connected to each other.

[0011] In one implementation of the first aspect, the Y-axis transfer assembly is disposed below the conveying assembly, and the X-axis pick-and-place assembly and the Z-axis pick-and-place assembly are disposed on one side of the conveying assembly.

[0012] In one implementation of the first aspect, the Y-axis transfer assembly is configured to drive the pick-and-place assembly to move left and right, so that the pick-and-place assembly moves closer to or further away from the conveying assembly in the horizontal direction;

[0013] The X-axis material handling assembly is configured to drive the ferrite gripping assembly to move back and forth, so that the ferrite gripping assembly moves closer to or further away from the conveying assembly in the horizontal direction.

[0014] The Z-axis pick-and-place assembly is configured to drive the ferrite gripping assembly to move up and down, so that the ferrite gripping assembly moves away from or closer to the conveying assembly in the vertical direction.

[0015] In one implementation of the first aspect, the conveying assembly is suspended on the base of the device by a support member.

[0016] In one implementation of the first aspect, the conveying assembly has a detachably wound material belt, the material belt being provided with spacing grooves configured to space ferrite at intervals.

[0017] In one implementation of the first aspect, the conveying assembly can place and convey different types of ferrite, and the material belt can be changed according to the type of ferrite.

[0018] In one implementation of the first aspect, the distance between the slots on different strips is the same.

[0019] In one implementation of the first aspect, adhesive is provided on the contact surface where the product shell is bonded to the ferrite.

[0020] In one implementation of the first aspect, the product fixing fixture is fixedly mounted on the base of the device, and the press-fit height measuring component is positioned directly above the product fixing fixture.

[0021] As described above, the ferrite bonding assembly device of this application has the following beneficial effects:

[0022] The ferrite bonding and assembly device of this application replaces manual assembly, improves product quality and reduces losses; it has high compatibility and can adjust the conveyor line according to different types of ferrite to assemble various types of ferrite products.

[0023] In this application, a three-axis material handling module is constructed by an X-axis material handling assembly, a Y-axis transfer assembly, and a Z-axis material handling assembly. This significantly improves the accuracy, stability, and efficiency of the ferrite clamping assembly in three-dimensional space movement, while simplifying the mechanical structure and reducing manufacturing and maintenance costs. Attached Figure Description

[0024] Figure 1The diagram shown is a structural schematic of the ferrite bonding assembly device described in the first embodiment of this application.

[0025] Figure 2 The diagram shown is a schematic representation of the material strip structure described in the first embodiment of this application.

[0026] Label Explanation

[0027] 1 Ferrite clamping assembly

[0028] 2 Product Fixture

[0029] 3 Conveying Components

[0030] 4. Spacing grooves

[0031] 5. Press-fit height measurement assembly

[0032] 6 X-axis material handling assembly

[0033] 7 Y-axis transplanting assembly

[0034] 8 Z-axis material handling assembly

[0035] 9 Support components

[0036] 10 bases

[0037] 11. Material strip Detailed Implementation

[0038] The following specific embodiments illustrate the implementation of this application. Those skilled in the art can easily understand other advantages and effects of this application from the content disclosed in this specification. This application can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this application. It should be noted that, unless otherwise specified, the following embodiments and features in the embodiments can be combined with each other.

[0039] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of this application. Therefore, the illustrations only show the components related to this application and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0040] This application provides a ferrite bonding and assembly device, including a ferrite clamping assembly, a product fixing fixture, a conveying assembly, a material handling assembly, and a pressure fitting and height measuring assembly. The conveying assembly is configured to transport ferrites placed at intervals along a horizontal direction. The material handling assembly is connected to the ferrite clamping assembly and is configured to adjust the position of the ferrite clamping assembly so that the ferrite clamping assembly clamps the transported ferrites. The ferrite clamping assembly is configured to place the clamped ferrites onto the product fixing fixture. The pressure fitting and height measuring assembly is configured to bond and press-fit the ferrites and the product shell. This ferrite bonding and assembly device solves the technical problems of traditional ferrite assembly machines, such as complex structure and limited product application.

[0041] The following will be combined with the appendix Figure 1 This paper elaborates on the principle and implementation method of the ferrite bonding assembly device of this application, so that those skilled in the art can understand the ferrite bonding assembly device of this application without creative labor.

[0042] like Figure 1 As shown, the ferrite bonding and assembly device includes: a ferrite clamping assembly 1, a product fixing fixture 2, a conveying assembly 3, a material handling assembly, and a pressure fitting and height measuring assembly 5; wherein,

[0043] The conveying assembly 3 is configured to transport ferrites placed at intervals along the horizontal direction; when the ferrites are transported to the designated position, the ferrite clamping assembly 1 is driven by the material pick-and-place assembly to clamp the ferrites.

[0044] Among them, such as Figure 2 As shown, the conveyor assembly 3 is equipped with a material belt 11, and the material belt 11 is equipped with spacer grooves 4. Ferrites are placed in the spacer grooves 4 respectively. The material belt 11 is a detachable assembly for transporting different types of ferrites. The detachable material belt 11 allows for adjustment of the conveyor line to assemble various types of ferrite products.

[0045] like Figure 1 As shown, the conveying component 3 is suspended on the base 10 of the device via the support member 9.

[0046] The material handling assembly is connected to the ferrite gripping assembly 1 and is configured to adjust the position of the ferrite gripping assembly 1 so that the ferrite gripping assembly 1 grips the ferrite that has been transported to the designated position.

[0047] The material handling assembly includes a Y-axis transfer assembly 7, an X-axis material handling assembly 6, and a Z-axis material handling assembly 8. The Y-axis transfer assembly 7 is located below the conveying assembly 3, while the X-axis and Z-axis material handling assemblies 6 and 8 are located on one side of the conveying assembly 3. The Y-axis transfer assembly 7 is connected to the X-axis and Z-axis material handling assemblies 6 and 8 so that when the Y-axis transfer assembly 7 moves, it drives the X-axis and Z-axis material handling assemblies 6 and 8 to move in the same direction.

[0048] Specifically, the Y-axis transfer assembly 7 is configured to move left and right to drive the X-axis pick-and-place assembly 6 and the Z-axis pick-and-place assembly 8 to move left and right, and to move closer to or further away from the conveying assembly 3 in the horizontal direction; the X-axis pick-and-place assembly 6 is configured to move back and forth to drive the ferrite gripping assembly 1 to move back and forth, so that the ferrite gripping assembly 1 moves closer to or further away from the ferrite on the conveying assembly 3 in the horizontal direction; the Z-axis pick-and-place assembly 8 is configured to move up and down to drive the ferrite gripping assembly 1 to move up and down, so that the ferrite gripping assembly 1 moves further away from or closer to the ferrite on the conveying assembly 3 in the vertical direction.

[0049] Ferrite gripping assembly 1 is configured to place the gripped ferrite into product fixture 2.

[0050] The ferrite clamping assembly 1 is driven by the pick-and-place assembly to clamp the ferrite transported to the designated position, and is driven by the pick-and-place assembly to place the clamped ferrite into the product fixing fixture 2 to facilitate the bonding and assembly of the ferrite.

[0051] Before the ferrite is placed into the product fixing fixture 2, the product casing is placed in the product fixing fixture 2 first, and adhesive is provided on the contact surface between the product casing and the ferrite to bond the ferrite and the product casing. The product fixing fixture 2 is fixedly mounted on the base 10.

[0052] The press-fit height measurement component 5 is configured to bond and press-fit ferrite and product housing.

[0053] The press-fit height measuring component 5 is positioned directly above the product fixing fixture 2. After the ferrite is placed into the product fixing fixture 2, it moves downward and presses the ferrite against the product shell so that the ferrite is bonded to the product shell.

[0054] The following will combine Figure 1 and Figure 2 The working process of the ferrite bonding assembly device provided in the embodiments of this application is described in detail below:

[0055] The ferrite to be bonded is placed in the spacer groove 4 of the material belt 11 on the conveying assembly 3, and the ferrite is conveyed along the direction of the material belt 11 and conveyed to the designated position.

[0056] The Y-axis transfer component 7 in the pick-and-place assembly moves to the left, thereby driving the X-axis pick-and-place assembly 6 and the Z-axis pick-and-place assembly 8 to move to the left to the position close to the ferrite on the conveying assembly 3, and to be on the same straight line as the product fixing fixture 2.

[0057] Then the X-axis pick-and-place assembly 6 moves forward to drive the ferrite gripping assembly 1 to move forward to above the ferrite that has moved to the designated position. The Z-axis pick-and-place assembly 8 moves downward to drive the ferrite gripping assembly 1 to move downward to the ferrite that has moved to the designated position and to grip the ferrite.

[0058] After the ferrite is successfully gripped, the Z-axis pick-and-place assembly 8 moves upward to drive the ferrite gripping assembly 1 and the gripped ferrite upward. The X-axis pick-and-place assembly 6 moves backward to drive the ferrite gripping assembly 1 backward to above the product fixing fixture 2. The Z-axis pick-and-place assembly 8 moves downward to drive the ferrite gripping assembly 1 and the gripped ferrite assembly downward to the ferrite placement position of the product fixing fixture 2, and places the gripped ferrite into the product fixing fixture 2.

[0059] The Z-axis pick-and-place assembly 8 and the X-axis pick-and-place assembly 6 move upward and forward in sequence to clear the space above the product fixing fixture 2, while the press-fit height measuring assembly 5 descends and presses the ferrite together with the product shell.

[0060] In summary, the ferrite bonding and assembly device of this application replaces manual assembly, improving product quality and reducing losses. It boasts high compatibility, allowing adjustment of the conveyor line according to different ferrite types to assemble various ferrite products. The three-axis handling module, consisting of the X-axis pick-and-place assembly 6, the Y-axis transfer assembly 7, and the Z-axis pick-and-place assembly 8, significantly improves the accuracy, stability, and efficiency of the ferrite clamping assembly 1 in three-dimensional space movement, while simplifying the mechanical structure and reducing manufacturing and maintenance costs. Therefore, this application effectively overcomes the various shortcomings of existing technologies and possesses high industrial applicability.

[0061] The above embodiments are merely illustrative of the principles and effects of this application and are not intended to limit this application. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this application. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this application should still be covered by the claims of this application.

Claims

1. A ferrite bonding assembly device, characterized in that, include: Ferrite clamping components, product fixing fixtures, conveying components, material handling components, and pressure fitting height measurement components; The conveying assembly is configured to transport spaced ferrites in a horizontal direction; The material handling assembly is connected to the ferrite gripping assembly and is configured to adjust the position of the ferrite gripping assembly so that the ferrite gripping assembly grips the ferrite delivered to the designated position. The ferrite gripping assembly is configured to place the gripped ferrite into the product fixing fixture. The press-fit height measurement component is configured to bond press-fit ferrite and product housing.

2. The ferrite bonding and assembly device according to claim 1, characterized in that, The material handling assembly includes a Y-axis transfer assembly, an X-axis material handling assembly, and a Z-axis material handling assembly; the Y-axis transfer assembly, the X-axis material handling assembly, and the Z-axis material handling assembly are movably connected to each other.

3. The ferrite bonding and assembly device according to claim 2, characterized in that, The Y-axis transfer assembly is disposed below the conveying assembly, and the X-axis pick-and-place assembly and the Z-axis pick-and-place assembly are disposed on one side of the conveying assembly.

4. The ferrite bonding and assembly device according to claim 3, characterized in that, The Y-axis transfer component is configured to drive the pick-and-place component to move left and right, so that the pick-and-place component moves closer to or further away from the conveying component in the horizontal direction; The X-axis material handling assembly is configured to drive the ferrite gripping assembly to move back and forth, so that the ferrite gripping assembly moves closer to or further away from the conveying assembly in the horizontal direction. The Z-axis pick-and-place assembly is configured to drive the ferrite gripping assembly to move up and down, so that the ferrite gripping assembly moves away from or closer to the conveying assembly in the vertical direction.

5. The ferrite bonding and assembly device according to claim 1, characterized in that, The conveying assembly is suspended on the base of the device by a support member.

6. The ferrite bonding and assembly device according to claim 1, characterized in that, The conveying assembly has a detachable belt wound around it, and the belt is provided with spacing grooves configured to place ferrite at intervals.

7. The ferrite bonding and assembly device according to claim 6, characterized in that, The conveying assembly can place and convey different types of ferrite, and the material belt can be changed according to the type of ferrite.

8. The ferrite bonding assembly device according to claim 7, characterized in that, The spacing between the slots on the different material strips is the same.

9. The ferrite bonding and assembly device according to claim 1, characterized in that, Adhesive is applied to the contact surface where the product shell is bonded to the ferrite.

10. The ferrite bonding assembly device according to claim 1, characterized in that, The product fixing fixture is fixedly mounted on the base of the device, and the press-fit height measuring component is positioned directly above the product fixing fixture.