A replaceable coiling device

Abstract

The application discloses a replaceable disc winding material device, relates to the technical field of disc winding production and transportation, and comprises a winding drum and a guide part. An annular rotating structure is arranged on the inner side of a seat body. A material distributor is arranged on the inner side of the annular rotating structure and downward. The material distributor is used for vertically distributing the disc winding in the winding drum. The material distributor comprises a conical sector plate body and a first corner plate arranged on the upper edge of the conical sector plate body. The first corner plate is connected to the top surface of the winding drum through bolts. A press ring is rotatably arranged above the inner edge of the first corner plate. The technical advantages of the application are as follows: the conical sector plate body is installed in a split mode on the top of the winding drum through the arrangement of the conical sector plate body and the first corner plate, so that the subsequent replacement is more convenient. The material distributor and the annular support are arranged on the same circle, so that the stability of the split installation of the material distributor is improved. The inner diameter of the press ring is the same as that of the winding drum, so that the press ring can avoid the impact on the corner plate during the downward distribution of the disc winding.

Description

Technical Field

[0001] This application relates to the field of coil production and transportation technology, and in particular to an easily replaceable coil fabric device. Background Technology

[0002] In industries such as metal processing and cable manufacturing, coiled wire reels are key equipment for achieving efficient wire winding. In actual production, the flat coiled wire is smoothly conveyed to the reel station by transfer rollers. During this process, once the wire arrives at the reel, it is gradually vertically shaped into a regular coil shape under the guidance of a rotatable guide structure built into the reel. Simultaneously, the core holder at the bottom of the reel can promptly receive and secure the core after coiling, facilitating subsequent hoisting, transportation, and storage operations. This entire process is widely used in steel mills producing wire rod and cable factories manufacturing wires and cables, greatly improving the automation and efficiency of wire production and ensuring the consistency and stability of product quality.

[0003] Currently, in the coiling and winding operations of industries such as metal wire and cable processing, mainstream winding equipment generally adopts an integrated structure of the winding drum and the feeder. While this design can meet basic production needs, the feeder, as a key component that directly contacts the wire, is highly susceptible to wear due to friction and impact as the equipment operates under high loads for extended periods. Once the feeder wears out, because it is integrated with the winding drum, the entire equipment must be disassembled and returned to the factory for comprehensive repair. This process not only consumes a lot of manpower and resources but also causes prolonged production line downtime, seriously affecting production progress and corporate economic benefits. Therefore, there is an urgent need to develop a new type of winding drum with a quick-disassembly and convenient replacement function for the feeder. Summary of the Invention

[0004] This device provides an easily replaceable coiled fabric device, the specific implementation of which is as follows:

[0005] Collector drum and guide section located at the top of collector drum;

[0006] The guide section includes a base, an annular rotating structure is provided inside the base, and a fabric feeder is provided downward inside the annular rotating structure. The fabric feeder assists in the rotation of the fabric feeder to be coiled flat in the collection drum.

[0007] The fabric feeder includes a conical fan-shaped plate and a first angle plate located at the upper edge of the conical fan-shaped plate. The first angle plate is bolted to the top surface of the winding drum. A pressing ring is rotatably provided above the inner edge of the first angle plate. The vertical fabric is coiled inside the pressing ring, and the mounting end of the first angle plate is hidden outside the pressing ring.

[0008] Based on the above technical solutions, a split-type installation design is adopted to solve the problem of replacing existing roller feeders. Through the combination of a conical fan-shaped plate and a first angle plate, the conical fan-shaped plate is securely and detachably installed on the top of the roller feeder. This split-type installation architecture allows for quick separation and replacement of damaged parts without disassembling the entire roller feeder structure when the conical fan-shaped plate wears down. This significantly shortens the equipment maintenance cycle, greatly improves production efficiency, and provides strong support for efficient production in industries such as metal processing and cable manufacturing.

[0009] Preferably, the base is rotatably provided with an external gear ring for mounting the fabric feeder, and the external gear ring is meshed with the output end of the first motor through a gear.

[0010] Preferably, the inner side of the outer toothed ring is provided with a material feeder and a circumferential support in sequence along its circumference, and the two are spliced ​​together to form a single ring.

[0011] Based on the above technical solutions, when optimizing the split-type installation structure of the wire feeder on the winding drum, a circular layout concept is adopted, distributing the wire feeder and circumferential support components along the top circumference of the winding drum. The wire feeder is responsible for the precise guidance and spreading of the wire, while the circumferential support components, through high-strength rigid connections, form a stable mechanical support system in the circumferential direction. This minimizes the impact of the split structure on the overall integrity of the equipment, ensuring that the winding drum maintains reliable performance during long-term high-speed operation and effectively extending the service life of the equipment.

[0012] Preferably, the circumferential support includes an arc-shaped positioning strip spliced ​​with the conical fan-shaped plate, and the upper edge of the arc-shaped positioning strip also has a second angle plate passing through the crimping ring. The second angle plate is connected to the top surface of the collecting drum by bolts.

[0013] Preferably, the contact end between the conical fan-shaped plate and the arc-shaped positioning strip is set to a vertical shape on one side.

[0014] Preferably, the other side of the abutting end of the conical fan-shaped plate and the arc-shaped positioning strip is set in an oblique shape, and it is engaged with the second wedge-shaped locking block by the first wedge-shaped locking block.

[0015] Based on the above technical solution, the engagement of the first wedge-shaped locking block and the second wedge-shaped locking block makes the splicing of the conical fan-shaped plate and the arc-shaped positioning strip more stable.

[0016] Preferably, the crimping ring has the same inner diameter as the collecting drum.

[0017] Preferably, the bottom of the seat is provided with an opening and closing assembly and a driving component. The opening and closing assembly includes a number of opening and closing claws that are equidistantly hinged along the circumference of the seat. The back of each opening and closing claw is connected to the driving component through a gear ring structure.

[0018] Based on the above technical solutions, a crimping ring structure adapted to the inner diameter of the winding drum was designed to enhance the structural durability of the split-type material distributor. Compared to traditional structures, the introduction of the crimping ring avoids direct impact of the coiled coil on the angle plate and the split-type connection parts, significantly reducing local stress concentration. This buffer design not only reduces the wear risk of critical connection points in the split structure but also improves the overall fatigue resistance and service life of the material distributor through mechanical path optimization.

[0019] In summary, this application includes the following beneficial technical effects:

[0020] 1. In this utility model, by setting a conical fan-shaped plate and a first angle plate, the conical fan-shaped plate is installed separately on the top of the winding drum, making subsequent replacement more convenient;

[0021] 2. This utility model has a simple structure. By setting the feeder and circumferential support on the same circumference, the stability of the feeder's split installation is improved, and the weakening effect of the split structure on the overall integrity is also reduced.

[0022] 3. In this utility model, the inner diameter of the crimping ring is the same as that of the collecting drum, so that during the downward feeding process, the crimping ring can avoid the impact of the folding plate and prevent direct impact on the split connection, thus further improving the durability of the feeder. Attached Figure Description

[0023] Figure 1 This is a front view structural diagram of the present invention;

[0024] Figure 2 This is a bottom view structural diagram of this utility model;

[0025] Figure 3 This is a schematic diagram of the guide section in this utility model;

[0026] Figure 4 This is a cross-sectional view of the guide structure in this utility model;

[0027] Figure 5 This is a structural schematic diagram of the fabric feeder and support component in this utility model;

[0028] Figure 6 This is an exploded structural diagram of the material feeder and support component in this utility model.

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Base, 2. First motor, 3. External gear ring, 4. Gear, 5. Fabric feeder, 6. Press ring, 7. Circumferential support component.

[0031] 10. Guide section; 11. Collector drum; 12. Opening and closing assembly; 13. Drive component.

[0032] 501. Conical sector-shaped plate; 502. First angle plate; 503. First wedge-shaped snap-fit ​​block.

[0033] 701. Arc-shaped positioning strip; 702. Second angle plate; 703. Second wedge-shaped locking block.

[0034] 1201, Opening and closing claw. Detailed Implementation

[0035] The specific embodiments of this utility model are described below with reference to the accompanying drawings and examples:

[0036] It should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which the present invention can be implemented. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.

[0037] Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in this specification are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.

[0038] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.

[0039] This application discloses an easily replaceable coiled fabric device.

[0040] Example 1

[0041] Reference Figures 1 to 6 This embodiment discloses an easily replaceable coiled fabric device, including a coil 11 and a guide part 10 disposed on the top of the coil 11. The guide part 10 includes a base 1, and an annular rotating structure is provided on the inner side of the base 1. A fabric feeder 5 is disposed downward on the inner side of the annular rotating structure. The fabric feeder 5 assists in the flat coiling of vertical fabric in the coil 11 by rotation.

[0042] The fabric feeder 5 includes a conical fan-shaped plate 501 and a first angle plate 502 located at the upper edge of the conical fan-shaped plate 501. The first angle plate 502 is bolted to the top surface of the winding drum 11. A pressing ring 6 is rotatably provided above the inner edge of the first angle plate 502. The vertical fabric is coiled inside the pressing ring 6, and the mounting end of the first angle plate 502 is hidden outside the pressing ring 6. In this structure, the pressing ring 6 has the same inner diameter as the winding drum 11.

[0043] The base 1 is rotatably provided with an external gear ring 3 for mounting the fabric feeder 5, and the external gear ring 3 is meshed with the output end of the first motor 2 through a gear 4. In this structure, the fabric feeder 5 and the circumferential support 7 are arranged sequentially on the inner side of the external gear ring 3 along its circumference, and the two are spliced ​​into the same ring whole.

[0044] The circumferential support 7 includes an arc-shaped positioning strip 701 spliced ​​with the conical fan-shaped plate 501, and the upper edge of the arc-shaped positioning strip 701 also has a second angle plate 702 passing through the crimping ring 6. The second angle plate 702 is connected to the top surface of the winding drum 11 by bolts. In this structure, one side of the abutting end of the conical fan-shaped plate 501 and the arc-shaped positioning strip 701 is set as a vertical surface, and the other side of the abutting end of the conical fan-shaped plate 501 and the arc-shaped positioning strip 701 is set as an oblique surface. It is engaged with the second wedge-shaped locking block 703 through the first wedge-shaped locking block 503.

[0045] Example 2

[0046] Reference Figures 1 to 2 This embodiment also discloses an easily replaceable coiled fabric device. The housing is a split structure. The bottom of the base 1 is provided with an opening and closing component 12 and a driving component 13. The opening and closing component 12 includes a number of opening and closing claws 1201 that are equidistantly hinged along the circumference of the base 1. The back of each opening and closing claw 1201 is connected to the driving component 13 through a gear ring structure. In this structure, the driving component 13 is a motor. The motor drives the opening and closing claws 1201 to open and close synchronously through the gear ring.

[0047] The specific implementation process is as follows: when the opening and closing claw 1201 is in a closed state, the first motor 2 starts and drives the outer toothed ring 3 to drive the fabric distributor 5 to rotate; after the coil is introduced into the collecting drum 11, under the action of the rotating fabric distributor 5, the coil is rolled vertically; after the coil is completed, the driving component 13 drives the opening and closing claw 1201 to open, and the coil falls downward into the core frame.

[0048] Many other changes and modifications can be made without departing from the concept and scope of this utility model. It should be understood that this utility model is not limited to the specific embodiments, and the scope of this utility model is defined by the appended claims.

Claims

1. A replaceable coiled fabric device, characterized in that, include: Collector drum (11) and guide section (10) provided on top of collector drum (11); The guide part (10) includes a seat (1), the seat (1) is provided with an annular rotating structure on the inner side, and a fabric feeder (5) is provided downward on the inner side of the annular rotating structure. The fabric feeder (5) assists in the rotation to roll vertical fabric in the collection drum (11) in a flat coil. The fabric feeder (5) includes a conical fan-shaped plate (501) and a first angle plate (502) located at the upper edge of the conical fan-shaped plate (501). The first angle plate (502) is bolted to the top surface of the collecting drum (11). A pressing ring (6) is rotatably provided above the inner edge of the first angle plate (502). The vertical fabric is coiled inside the pressing ring (6), and the mounting end of the first angle plate (502) is hidden outside the pressing ring (6).

2. The easily replaceable coiled fabric device according to claim 1, characterized in that, The base (1) is rotatably provided with an external gear ring (3) for mounting the fabric feeder (5), and the external gear ring (3) is meshed with the output end of the first motor (2) through a gear (4).

3. The easily replaceable coiled fabric device according to claim 2, characterized in that, The outer toothed ring (3) is provided with the fabric feeder (5) and the circumferential support (7) in sequence along its circumference, and the two are spliced ​​together into the same ring.

4. The easily replaceable coiled fabric device according to claim 3, characterized in that, The circumferential support (7) includes an arc-shaped positioning strip (701) spliced ​​with the conical fan-shaped plate (501), and the upper edge of the arc-shaped positioning strip (701) also extends through the crimping ring (6) and is provided with a second angle plate (702). The second angle plate (702) is connected to the top surface of the collecting drum (11) by bolts.

5. The easily replaceable coiled fabric device according to claim 4, characterized in that, The abutting end of the conical fan-shaped plate (501) and the arc-shaped positioning strip (701) is set to a vertical shape on one side.

6. The easily replaceable coiled fabric device according to claim 5, characterized in that, The conical fan-shaped plate (501) and the arc-shaped positioning strip (701) are positioned at an angle on the other side of their contact end, and are engaged with the second wedge-shaped locking block (703) by the first wedge-shaped locking block (503).

7. The easily replaceable coiled fabric device according to claim 1, characterized in that, The crimping ring (6) has the same inner diameter as the collecting drum (11).

8. The easily replaceable coiled fabric device according to claim 7, characterized in that, The bottom of the seat (1) is provided with an opening and closing assembly (12) and a driving member (13). The opening and closing assembly (12) includes a plurality of opening and closing claws (1201) that are equidistantly hinged along the circumference of the seat (1). The back of each opening and closing claw (1201) is connected to the driving member (13) through a gear ring structure.

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