A lead mechanism for enameled aluminum wire production

Abstract

The utility model discloses a kind of wire guide mechanisms for enameled aluminium wire production, it is related to enameled aluminium wire production field, including support arm, drive assembly, sliding block, rocker arm and at least one inclined strut, the support arm is opened with sliding slot, sliding block is arranged in sliding slot, and its front and rear ends respectively extend out of sliding slot;Drive assembly is installed at the left end of support arm, and is connected with sliding block, for driving sliding block left and right sliding in sliding slot, the utility model stably drives sliding block left and right sliding in sliding slot by rotating adjusting screw rod, when sliding block moves, inclined strut will stably transmit force, make rocker arm with hinged point as center stably rotate, to ensure that the position of two wire wheels can be changed synchronously and stably, two wire wheels are positioned to the best position that adapts to the diameter of specific take-up reel, ensure that enameled aluminium wire always enters take-up device with optimal path and angle, reduce broken wire, paint film tensile damage and other problems, improve winding quality.

Description

Technical Field

[0001] This utility model belongs to the field of enameled aluminum wire production, and specifically relates to a conductor mechanism for enameled aluminum wire production. Background Technology

[0002] In the production process of enameled aluminum wire, smooth, stable, and precise wire delivery is crucial for ensuring product quality and production efficiency. An enameled aluminum wire production line typically includes multiple process units such as wire feeding, multi-stage coating and baking, cooling, and wire winding.

[0003] As the final forming step, the take-up stage places extremely high demands on the stability of the conductor's path and the uniformity of its tension. Before the enameled aluminum wire enters the take-up device, it must be precisely guided by a conductor mechanism to ensure that the wire runs smoothly along the set trajectory, strictly preventing deviation and scratches from other equipment during operation, protecting the fragile insulating enamel film on the surface of the aluminum wire, and allowing the wire to enter the take-up device at the most suitable angle and position.

[0004] Current conductor guide mechanisms typically consist of a support arm and conductor pulleys mounted on a support rod, with the lower end of the support rod usually bolted to the worktable. While this structure provides basic support and guidance, it is difficult to adjust, especially when accommodating take-up reels of different diameters. Different customer needs or product specifications often require the use of take-up reels of different diameters, and the ideal entry point and angle for enameled aluminum wire will also vary significantly. To maintain optimal conductor path and tension stability, the position of the conductor pulleys should be adjustable according to the diameter of the take-up reel. However, the existing bolt-fixed support arm structure cannot meet the need for rapid adjustment.

[0005] Therefore, we propose a conductor mechanism for producing enameled aluminum wire to solve the above problems. Utility Model Content

[0006] To address the problem that the current conductor mechanism, which uses bolts to fix the support arm, cannot meet the need for rapid adjustment, this utility model provides a conductor mechanism for the production of enameled aluminum wire.

[0007] The solution adopted by this utility model to solve its technical problem is: a wire conductor mechanism for producing enameled aluminum wire, including a support arm, a drive assembly, a slider, a rocker arm and at least one diagonal brace. The support arm is provided with a sliding groove, the slider is disposed in the sliding groove, and the front and rear ends of the slider extend out of the sliding groove respectively.

[0008] The drive assembly is installed at the left end of the support arm and connected to the slider, which is used to drive the slider to slide left and right in the groove;

[0009] The lower end of the rocker arm is hinged to the right end of the support arm, and its upper section is provided with a hinge part and a connecting rod. The two ends of the diagonal brace are hinged to the hinge part and the outer side of the slider, respectively.

[0010] Guide wheels are installed on the upper end of the rocker arm and the right end of the connecting rod, respectively.

[0011] Preferably, a fixing seat is welded to the bottom of the support arm, and bolt holes are respectively opened at the four corners of the fixing seat.

[0012] Preferably, the drive assembly includes an adjusting screw and a nut, the nut is installed at the left end of the support arm, the adjusting screw is threadedly connected to the nut, its optical axis end passes through the nut and is fitted with a bearing, and the bearing is installed on the left side of the slider.

[0013] Preferably, there are two diagonal braces, which are respectively arranged on the front and rear sides of the support arm.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model uses a rotating adjusting screw to smoothly drive the slider to slide left and right within the groove. When the slider moves, the diagonal support rod stably transmits force, causing the rocker arm to rotate smoothly around the hinge point. This ensures that the positions of the two guide wheels can change synchronously and stably, positioning the two guide wheels to the optimal position to adapt to the specific diameter of the take-up reel. This ensures that the enameled aluminum wire always enters the take-up device with the optimal path and angle, reducing problems such as wire breakage and paint film stretching damage, and improving the winding quality.

[0016] 2. This utility model provides good lateral support and rigidity during the adjustment process through two diagonal braces, preventing excessive swaying of the rocker arm under force and ensuring the stability of the position after adjustment. Attached Figure Description

[0017] Figure 1 This is one of the three-dimensional structural schematic diagrams of this utility model;

[0018] Figure 2 This is the second three-dimensional structural schematic diagram of the present invention;

[0019] Figure 3 This is a front view structural diagram of the present invention in use.

[0020] In the diagram: 1 Support arm, 11 Slide groove, 2 Slider, 31 Adjusting screw, 32 Nut, 33 Bearing, 4 Fixed seat, 5 Rocker arm, 51 Hinge, 52 Connecting rod, 6 Diagonal brace, 7 Guide wheel, 8 Workbench, 9 Take-up device. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figure 1-3 This utility model provides a technical solution for a conductor mechanism used in the production of enameled aluminum wire:

[0023] Example 1:

[0024] according to Figure 1-3 As shown, it includes a support arm 1, a drive assembly, a slider 2, a rocker arm 5, and at least one diagonal brace 6. A fixed base 4 is welded and fixed to the bottom of the support arm 1. Bolt holes are opened at the four corners of the fixed base 4 so that bolts can be passed through the bolt holes to fix the fixed base 4 on the worktable 8. A slide groove 11 is opened on the support arm 1, and the slider 2 is set in the slide groove 11, with the front and rear ends of the slide groove 11 extending out of the slide groove 11 respectively.

[0025] The drive assembly includes an adjusting screw 31 and a nut 32. The nut 32 is installed on the left end of the support arm 1. The adjusting screw 31 is threadedly connected to the nut 32. Its optical shaft end passes through the nut 32 and is fitted with a bearing 33. The bearing 33 is installed on the left side of the slider 2. By rotating the adjusting screw 31, the slider 2 is smoothly driven to slide left and right in the slide groove 11.

[0026] The lower end of the rocker arm 5 is hinged to the right end of the support arm 1 via a pin, allowing the rocker arm 5 to rotate smoothly around the hinge point. The upper section of the rocker arm 5 is provided with a hinge part 51 and a connecting rod 52. There are two diagonal braces 6, which are respectively located on the front and rear sides of the support arm 1. The two ends of the diagonal braces 6 are respectively hinged to the hinge part 51 and the outer side of the slider 2 via a pin. The two diagonal braces 6 provide good lateral support and rigidity during the adjustment process, preventing the rocker arm 5 from shaking excessively when subjected to force, and ensuring the stability of the position after adjustment.

[0027] The upper end of the rocker arm 5 and the right end of the connecting rod 52 are respectively equipped with guide wheels 7. When the slider 2 moves, the diagonal support rod 6 will stably transmit force, so that the rocker arm 5 rotates smoothly around the hinge point. This ensures that the positions of the two guide wheels 7 can change synchronously and stably, positioning the two guide wheels 7 to the optimal position to adapt to the specific take-up reel diameter. This ensures that the enameled aluminum wire always enters the take-up device 9 with the optimal path and angle, reducing problems such as wire breakage and paint film stretching damage, and improving the winding quality.

[0028] In practical use, the conductor mechanism for producing enameled aluminum wire of this utility model first places the fixed base 4 in a suitable position on the workbench 8, ensuring that the orientation of the support arm 1 meets the requirements of the conductor. Bolts are passed through the bolt holes at the four corners of the fixed base 4 to fasten it to the workbench 8. Then, the adjusting screw 31 is rotated to smoothly drive the slider 2 to slide left and right in the slide groove 11. When the slider 2 moves, the diagonal support rod 6 will stably transmit force, so that the rocker arm 5 rotates smoothly around the hinge point, so that the positions of the two conductor wheels 7 can be changed synchronously and stably, positioning the two conductor wheels 7 to the optimal position to adapt to the specific diameter of the take-up reel, ensuring that the enameled aluminum wire always enters the take-up device 9 with the optimal path and angle.

Claims

1. A conductor mechanism for producing enameled aluminum wire, comprising a support arm, a drive assembly, a slider, a rocker arm, and at least one diagonal brace, characterized in that: The support arm is provided with a sliding groove, and the slider is disposed in the sliding groove, with its front and rear ends extending out of the sliding groove respectively. The drive assembly is installed at the left end of the support arm and connected to the slider, which is used to drive the slider to slide left and right in the groove; The lower end of the rocker arm is hinged to the right end of the support arm, and its upper section is provided with a hinge part and a connecting rod. The two ends of the diagonal brace are hinged to the hinge part and the outer side of the slider, respectively. Guide wheels are installed on the upper end of the rocker arm and the right end of the connecting rod, respectively.

2. The conductor mechanism for producing enameled aluminum wire according to claim 1, characterized in that: The bottom of the support arm is welded and fixed with a fixing seat, and bolt holes are opened at the four corners of the fixing seat.

3. The conductor mechanism for producing enameled aluminum wire according to claim 1, characterized in that: The drive assembly includes an adjusting screw and a nut. The nut is installed at the left end of the support arm. The adjusting screw is threadedly connected to the nut. Its optical axis end passes through the nut and is fitted with a bearing. The bearing is installed on the left side of the slider.

4. The conductor mechanism for producing enameled aluminum wire according to claim 1, characterized in that: There are two diagonal braces, which are respectively set on the front and rear sides of the support arm.

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