Cooling tower motor replacement assembly

Abstract

This utility model discloses a cooling tower motor replacement assembly for replacing the motor to be replaced on the main body of a cooling tower. It includes a platform frame assembly, a translation winch, and a mobile lifting assembly. The platform frame assembly includes a bottom rectangular frame and a central protruding frame. The translation winch includes a translation main motor, translation rollers, and translation winding ropes. The mobile lifting assembly includes a moving slide, a vertical lifting winch, a tail hook, two rows of pulleys, and a lifting component. The lifting component includes a connector and a connecting rod. The vertical lifting winch is connected to the connector, and lifting ropes are provided at both ends of the connecting rods. Each lifting rope has a lower hook attached to its lower part. When the motor to be replaced needs to be disassembled, after loosening the screws, the lower hook is used to pull the lifting ring of the motor to be replaced. After the mobile lifting assembly lifts the motor, the translation winch moves it to the external space. The coordinated operation of the translation winch and the mobile lifting assembly solves the problem of high risks associated with manual disassembly and assembly.

Description

Technical Field

[0001] This utility model relates to cooling tower technology, and more particularly to a cooling tower motor replacement component. Background Technology

[0002] Currently, cooling towers, as the core heat dissipation equipment in industrial circulating water systems, typically have top fan motors with power ranging from tens to hundreds of kilowatts, which are key driving units for maintaining air-water heat exchange. Due to long-term exposure to high temperature and humidity environments, the motors require regular maintenance or replacement.

[0003] Patent document with application number "CN201610831210.4" discloses a cooling tower. The tower body has an air inlet on its side, a ventilation device at the top, and an atomizing device in its middle. The tower body also has an inlet pipe and an outlet pipe. A rotating shaft runs vertically through the middle of the ventilation device, and a rotating sleeve is rotatably fitted onto the shaft. Guide vanes are evenly distributed circumferentially on the outer surface of the ventilation device, and the ventilation device also has guide grooves. A central shaft runs vertically through the middle of the atomizing device, and a vortex sleeve is rotatably fitted onto the central shaft. Fan blades and atomizing nozzles are evenly distributed circumferentially within the atomizing device. The water spray direction of the atomizing nozzles is parallel to the tangent direction of the outer circumferential surface of the vortex sleeve, and the water spray direction of each atomizing nozzle is consistent along the circumference of the vortex sleeve. A rotating water chamber connected to the inlet pipe is also provided within the atomizing device. This cooling tower has low energy consumption and high cooling efficiency.

[0004] The aforementioned patent documents, in conjunction with existing technology, reveal the following drawbacks of current cooling tower motor replacement components:

[0005] In existing technologies, motor replacement typically involves the assistance of large hoisting equipment or manual disassembly and transportation, using truck cranes or tower cranes to lift the old motor off the tower. However, due to factors such as narrow roof space and obstructions from surrounding pipelines, cranes often cannot get close to the work area. Safety risks are significant: motors often weigh over 100 kg, making manual handling at heights prone to falls, and temporary scaffolding structures have a high risk of instability. Utility Model Content

[0006] To overcome the shortcomings of the existing technology, this utility model provides a cooling tower motor replacement component, which solves the problem of high risk in replacing cooling tower motors.

[0007] The first aspect of this utility model is to provide a cooling tower motor replacement assembly for replacing the motor to be replaced on the main body of a cooling tower. It includes a platform frame assembly, a translation winch, and a mobile lifting assembly. The platform frame assembly includes a bottom rectangular frame and a central protruding frame connected to the middle of the bottom rectangular frame. The bottom rectangular frame is fixed to the top of the cooling tower main body. The central protruding frame is provided with two parallel track grooves. The translation winch includes a translation main motor, a translation roller, and a translation winding rope. The translation main motor drives the translation winding rope on the translation roller to wind up. The mobile lifting assembly includes a mobile slide, a vertical lifting winch, a tail hook, two rows of pulleys, and a lifting assembly. The vertical lifting winch... Fixed to the movable slide, the tail hook is fixed to the end of the movable slide and secured with the translational winding rope buckle. The lower pulley is installed on the lower part of the movable slide and slides along the track groove. The vertical lifting winch drives the lifting assembly to move up and down. The lifting assembly includes a connector and a connecting rod. The vertical lifting winch is connected to the connector. Lifting ropes are respectively provided at both ends of the connecting rod. A lower hook for lifting is connected to the lower part of each lifting rope. When the motor to be replaced needs to be disassembled, after loosening the screws, the lower hook is used to pull the lifting ring of the motor to be replaced. After the movable lifting assembly lifts, the translational winch moves the motor to be replaced to the external space.

[0008] In a first aspect of this utility model, as a preferred embodiment, the vertical lifting winch includes a vertical main motor, a vertical rotating roller, and a vertical winding rope, wherein the vertical main motor uses the vertical rotating roller to wind the vertical winding rope.

[0009] In a first aspect of this utility model, as a preferred embodiment, the connector and the connecting rod form an obtuse triangle.

[0010] In a first aspect of this utility model, as a preferred embodiment, when in a hoisting state, the extension direction of the connecting rod is perpendicular to the extension direction of the hoisting rope.

[0011] In a first aspect of this utility model, as a preferred embodiment, the length of the platform frame assembly is greater than the length of the main cooling tower body, and the platform frame assembly includes four connecting strips that enclose each other.

[0012] In a first aspect of this utility model, as a preferred embodiment, the movable slide is located between the translational winding rope and the translational main motor.

[0013] In a preferred embodiment of the first aspect of this utility model, a protrusion is provided on the movable slide, and the vertical lifting winch is fixed to the protrusion.

[0014] In a first aspect of this utility model, as a preferred embodiment, the translation winch is fixed to the side of the platform frame assembly.

[0015] In a preferred embodiment of the first aspect of this utility model, the number of sliding wheels is four.

[0016] In a first aspect of this utility model, as a preferred embodiment, the width of the bottom rectangular frame is twice that of the central protruding frame.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] The platform frame assembly includes a bottom rectangular frame and a central protruding frame connected to the middle of the bottom rectangular frame. The bottom rectangular frame is fixed to the top of the cooling tower body. The central protruding frame is provided with two parallel track grooves. The translation winch includes a translation main motor, a translation roller, and a translation winding rope. The translation main motor drives the translation winding rope on the translation roller to wind up. The mobile lifting assembly includes a mobile slide, a vertical lifting winch, a tail hook, two rows of pulleys, and a lifting assembly. The vertical lifting winch is fixed to the mobile slide, and the tail hook is fixed to the end of the mobile slide and connected to the... The translational winding rope is secured with a buckle. The lower pulley is installed on the lower part of the movable slide table and slides along the track groove. The vertical lifting winch drives the lifting assembly to move up and down. The lifting assembly includes a connector and a connecting rod. The vertical lifting winch is connected to the connector. Lifting ropes are respectively provided at both ends of the connecting rod. The lower part of each lifting rope is connected to a lower hook for lifting. When the motor to be replaced needs to be disassembled, after loosening the screws, the lower hook is used to pull the lifting ring of the motor to be replaced. After the movable lifting assembly lifts, the translational winch moves the motor to be replaced to the external space. By using the translational winch and the movable lifting assembly to work together, a closed heavy-duty transfer system is integrated into the cooling tower body structure, realizing that the entire motor replacement process does not require the intervention of external equipment, adapting to the extreme space constraints of the roof platform, and solving the problem of high risks of manual disassembly and assembly. Attached Figure Description

[0019] Figure 1 This is a perspective view of the present utility model;

[0020] Figure 2 This is another perspective view of the present invention;

[0021] Figure 3 This is another perspective view of the present utility model;

[0022] Figure 4 This is another perspective view of the present utility model.

[0023] In the diagram: 10. Platform frame assembly; 11. Bottom rectangular frame; 12. Central protruding frame; 121. Track chute; 20. Translation winch; 21. Translation main motor; 22. Translation roller; 23. Translation winding rope; 30. Mobile lifting assembly; 31. Mobile slide; 32. Vertical lifting winch; 321. Vertical main motor; 322. Vertical roller; 323. Vertical winding rope; 33. Tail hook; 34. Lower pulley; 35. Lifting assembly; 350. Connector; 351. Connecting rod; 352. Lifting rope; 353. Lower hook; 200. Cooling tower body; 201. Motor to be replaced. Detailed Implementation

[0024] The utility model will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Unless otherwise specified, the materials and equipment used in this embodiment are all commercially available. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0025] In the description of this application, it should be understood that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In the description of this application, "a plurality of" means two or more, unless otherwise precisely specified.

[0026] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "connected," "linked," and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a connection through an intermediary, or a connection within two elements or an interaction between two elements. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0027] The terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such process, method, product, or apparatus.

[0028] like Figure 1-4 As shown, a cooling tower motor replacement assembly is used to replace the motor 201 to be replaced on the cooling tower body 200. It includes a platform frame assembly 10, a translation winch 20, and a mobile lifting assembly 30. The platform frame assembly 10 includes a bottom rectangular frame 11 and a central protrusion 12 connected to the middle of the bottom rectangular frame 11. The bottom rectangular frame 11 is fixed to the top of the cooling tower body 200. The central protrusion 12 is provided with two parallel track grooves 121. The translation winch 20 includes a translation main motor 21, a translation roller 22, and a translation winding rope 23. The translation main motor 21 drives the translation winding rope 23 on the translation roller 22 to wind up. The mobile lifting assembly 30 includes a mobile slide 31, a vertical lifting winch 32, a tail hook 33, two rows of pulleys 34, and a lifting assembly 35. The vertical lifting winch 32 is fixed to the mobile slide 31. On the slide table 31, the tail hook 33 is fixed to the end of the movable slide table 31 and is fastened with the translation winding rope 23. The lower pulley 34 is installed on the lower part of the movable slide table 31 and slides along the track groove 121. The vertical lifting winch 32 drives the lifting assembly 35 to move up and down. The lifting assembly 35 includes a connector 350 and a connecting rod 351. The vertical lifting winch 32 is connected to the connector 350. Lifting ropes 352 are respectively provided at both ends of the connecting rod 351. The lower part of each lifting rope 352 is connected to a lower hook 353 for lifting. When the motor 201 to be replaced needs to be disassembled, after loosening the screws, the lower hook 353 is used to pull the lifting ring of the motor 201 to be replaced. After the movable lifting assembly 30 lifts, the translation winch 20 moves the motor 201 to be replaced to the external space. The system employs a translation winch 20 and a mobile lifting assembly 30 working in tandem to integrate a closed-loop heavy-duty transfer system into the cooling tower structure. This allows for motor replacement without the need for external equipment intervention and adapts to the extreme space constraints of the rooftop platform, thus solving the problem of high risks associated with manual disassembly and assembly.

[0029] In a preferred embodiment of the first aspect of this utility model, the vertical lifting winch 32 includes a vertical main motor 321, a vertical rotating roller 322, and a vertical winding rope 323. The vertical main motor 321 uses the vertical rotating roller 322 to wind the vertical winding rope 323. The connecting member 350 and the connecting rod 351 form an obtuse-angled triangle, resulting in good balance.

[0030] In a preferred embodiment of the first aspect of this utility model, when in a hoisting state, the extension direction of the connecting rod 351 is perpendicular to the extension direction of the hoisting rope 352. The length of the platform frame assembly 10 is greater than the length of the replacement cooling tower body 200, and the platform frame assembly 10 includes four enclosing connecting strips, thus solving the problem of low space utilization.

[0031] In a preferred embodiment of the first aspect of this utility model, the movable slide 31 is located between the translational winding rope 23 and the translational main motor 21. The movable slide 31 is provided with a protrusion, and the vertical lifting winch 32 is fixed to the protrusion, with a coordinated installation position.

[0032] In a preferred embodiment of the first aspect of this utility model, the translation winch 20 is fixed to the side of the platform frame assembly 10. The number of sliding wheels 34 is four. The width of the bottom rectangular frame 11 is twice that of the central protruding frame 12, focusing on the core contradiction of "limited space for high-altitude heavy-load operations," quantifying the shortcomings of traditional methods, and resulting in a compact structure.

[0033] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A cooling tower motor replacement assembly for replacing the motor to be replaced on the main body of a cooling tower, characterized in that, The system includes a platform frame assembly, a translation winch, and a mobile lifting assembly. The platform frame assembly includes a bottom rectangular frame and a central protruding frame connected to the middle of the bottom rectangular frame. The bottom rectangular frame is fixed to the top of the cooling tower body, and the central protruding frame is provided with two parallel track grooves. The translation winch includes a translation main motor, a translation roller, and a translation take-up rope. The translation main motor drives the translation take-up rope on the translation roller to take up the rope. The mobile lifting assembly includes a mobile slide, a vertical lifting winch, a tail hook, two rows of pulleys, and a lifting component. The vertical lifting winch is fixed to the mobile slide, the tail hook is fixed to the end of the mobile slide and secured with a snap-fit ​​on the translational winding rope, the pulleys are installed on the lower part of the mobile slide and slide along the track groove, and the vertical lifting winch drives the lifting assembly to move up and down. The lifting component includes a connector and a connecting rod. The vertical lifting winch is connected to the connector, and lifting ropes are respectively provided at both ends of the connecting rod. Each lifting rope is connected to a lower hook for lifting. When the motor to be replaced needs to be disassembled, after loosening the screws, use the lower hook to pull the lifting ring of the motor to be replaced. After the lifting action of the moving lifting assembly, the translation winch moves the motor to be replaced to the external space.

2. The cooling tower motor replacement assembly as described in claim 1, characterized in that: The vertical lifting winch includes a vertical main motor, a vertical rotating roller, and a vertical winding rope. The vertical main motor uses the vertical rotating roller to wind the vertical winding rope.

3. The cooling tower motor replacement assembly as described in claim 1, characterized in that: The connector and the connecting rod form an obtuse triangle.

4. The cooling tower motor replacement assembly as described in claim 2, characterized in that: When in the hoisting state, the extension direction of the connecting rod is perpendicular to the extension direction of the hoisting rope.

5. The cooling tower motor replacement assembly as described in claim 1, characterized in that: The length of the platform frame component is greater than the length of the main cooling tower body, and the platform frame component includes four connecting strips that enclose each other.

6. The cooling tower motor replacement assembly as described in claim 1, characterized in that: The movable slide is located between the translation winding rope and the translation main motor.

7. The cooling tower motor replacement assembly as described in claim 1, characterized in that: The movable slide is provided with a protrusion, and the vertical lifting winch is fixed to the protrusion.

8. The cooling tower motor replacement assembly as described in claim 1, characterized in that: The translation winch is fixed to the side of the platform frame assembly.

9. The cooling tower motor replacement assembly as described in claim 1, characterized in that: The number of sliding wheels is 4.

10. The cooling tower motor replacement assembly as described in claim 1, characterized in that: The width of the bottom rectangular frame is twice that of the central protruding frame.

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