A filling and capping all-in-one machine

Abstract

The utility model provides a kind of filling and screwing integrated machine, including workbench and rotating disc being rotatably arranged on the workbench, further include: transmission mechanism, the transmission mechanism is transmitted to bottle body;Handling mechanism, the handling mechanism is handled to bottle body;Filling mechanism, the filling mechanism is filled into bottle body in nutrient solution;Cap screwing mechanism, the cap screwing mechanism is screwed to bottle body, multiple clamping blocks are equipped on the rotating disc.The handling mechanism includes: fixed frame, the fixed frame is installed on the workbench;Linear drive piece a, the linear drive piece a is installed on the fixed frame.The utility model is integrated transmission mechanism, handling mechanism, filling mechanism and cap screwing mechanism on the same workbench, realizes the continuous automation operation of the delivery, filling, upper cover and screw cover of bottle body, avoids frequent transfer and alignment error between multiple equipment, greatly reduces production line arrangement complexity.

Description

Technical Field

[0001] This utility model relates to the field of liquid filling and swirl technology, and in particular to an integrated filling and swirl machine. Background Technology

[0002] The rotary filling machine is mainly used for filling liquids or pastes in the fields of daily chemical products, food, and pharmaceuticals. Bottled products are more common. Most existing filling equipment can perform a series of processes such as filling and capping bottles, and the working efficiency is high.

[0003] Existing liquid filling and capping processes typically rely on multiple independent machines working together: first, a conveyor transports the bottle to a designated location, then a separate filling machine fills the bottle, and finally a capping machine secures the cap. This type of separate production process has the following drawbacks: first, it occupies a large production space and has a complex layout, which is not conducive to small-scale or flexible production lines; second, the repeated transfer of bottles between multiple machines wastes time and reduces overall production efficiency. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by providing an integrated filling and capping machine. By integrating a transmission mechanism, a handling mechanism, a filling mechanism, and a capping mechanism on the same workbench, it achieves continuous automated operation of bottle conveying, filling, capping, and capping. This avoids frequent transfers and alignment errors between multiple machines, reduces the complexity of the production line layout, and improves production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A filling and capping machine includes a worktable and a rotating disk rotatably mounted on the worktable, and further includes: a transmission mechanism for transmitting bottles; a handling mechanism for handling bottles; a filling mechanism for filling nutrient solution into the bottles; and a capping mechanism for capping the bottles. The rotating disk is provided with multiple clamping blocks.

[0007] The conveying mechanism includes: a fixed frame mounted on the workbench; a linear drive a mounted on the fixed frame; a movable frame mounted on the output end of the linear drive a; a linear drive b mounted on the movable frame; and a clamping cylinder a mounted on the output end of the linear drive b.

[0008] The filling mechanism includes: a connecting frame mounted on the workbench; a linear drive component c mounted on the connecting frame; a lifting frame mounted at the output end of the linear drive component c; and a filling nozzle mounted below the lifting frame.

[0009] The capping mechanism includes: a feeding component that transfers the cap to the bottle body; and a capping component that tightens the cap and the bottle body.

[0010] The feeding assembly includes a material tray, a mounting frame is installed on the worktable, a placement block is installed on the mounting frame, and the material tray and the placement block are connected by a conveyor belt; a linear drive d is installed on the mounting frame, a motion plate is installed at the output end of the linear drive d, and an adsorption ring is installed on the motion plate.

[0011] The material tray is equipped with a rotary drive component a, and a rotating disk is installed at the output end of the rotary drive component a. A baffle is installed on the material tray, and a fork plate is installed on the conveyor belt. The material tray also includes an adjustment assembly, which includes a linear drive component g installed on the material tray, a linear drive component h installed at the output end of the linear drive component g, and an adjustment rod installed at the output end of the linear drive component h.

[0012] The cap-screwing assembly includes a fixed frame mounted on the workbench, a linear drive component e mounted on the fixed frame, a lifting plate mounted on the output end of the linear drive component e, a rotary drive component b mounted on the lifting plate, and a clamping cylinder b mounted on the output end of the rotary drive component b. A connecting plate is mounted on the fixed frame, a linear drive component f mounted on the connecting plate, and a V-block mounted on the linear drive component f.

[0013] The beneficial effects of this utility model are as follows:

[0014] (1) This utility model integrates a transmission mechanism, a handling mechanism, a filling mechanism and a capping mechanism on the same workbench to realize continuous automated operation of bottle conveying, filling, capping and capping, avoiding frequent transfer and alignment errors between multiple devices, reducing the complexity of production line layout and improving production efficiency.

[0015] (2) In this utility model, the bottle body is driven to the upper cover station, the linear drive d drives the adsorption ring to move to the cover on the placement block, the adsorption ring is driven by the cylinder to contact and adsorb the cover, and the cover is driven by the linear drive to move to the bottle mouth.

[0016] (3) In this utility model, the bottle body is driven to the screw cap station, the linear drive e drives the lifting plate to move downward, drives the clamping cylinder b to move downward, clamps the cap at the mouth of the bottle body, the linear drive f drives the V-block to clamp the bottle body, the rotation drive b drives the clamping cylinder b to rotate, rotates the cap onto the bottle body, and then the conveying mechanism transports the screw capped bottle body to the transmission mechanism. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the handling mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the filling mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the feeding component structure of this utility model;

[0021] Figure 5 This utility model Figure 4 Enlarged view of point A in the middle;

[0022] Figure 6 This is a schematic diagram of the screw cap assembly of this utility model from a first angle;

[0023] Figure 7 This is a schematic diagram of the screw cap assembly of this utility model from a second angle;

[0024] Figure 8 This is a schematic diagram of the screw cap assembly and workbench structure of this utility model;

[0025] Figure 9 This utility model Figure 4 Enlarged diagram of point B in the middle.

[0026] Figure Labels

[0027] 1. Workbench; 2. Rotary disc; 20. Clamping block; 3. Conveying mechanism; 4. Handling mechanism; 411. Fixed frame; 412. Linear drive a; 413. Moving frame; 414. Linear drive b; 415. Clamping cylinder a; 5. Filling mechanism; 511. Connecting frame; 512. Linear drive c; 513. Lifting frame; 514. Filling nozzle; 6. Capping mechanism; 600. Forklift plate; 61. Feeding assembly; 611. Material tray; 612. Mounting frame; 613. Placement block; 614. Conveying mechanism 615. Belt; 616. Linear drive component d; 617. Motion plate; 618. Adsorption ring; 619. Rotary drive component a; 620. Rotating disk; 621. Baffle; 622. Cap screwing assembly; 623. Fixed frame; 624. Linear drive component e; 625. Lifting plate; 626. Rotary drive component b; 627. Clamping cylinder b; 628. Connecting plate; 629. Linear drive component f; 620. V-block; 63. Adjustment assembly; 631. Linear drive component g; 632. Linear drive component h; 633. Adjustment rod. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0031] Example 1: As Figures 1-9As shown, this embodiment provides a filling and capping machine, including a worktable 1 and a rotating disk 2 rotatably mounted on the worktable 1, a transmission mechanism 3 for transmitting bottles; the transmission mechanism 3 is a conveyor belt; a handling mechanism 4 for handling bottles; a filling mechanism 5 for filling nutrient solution into the bottles; and a capping mechanism 6 for capping the bottles. The rotating disk 2 is provided with multiple clamping blocks 20.

[0032] The conveying mechanism 4 includes: a fixed frame 411, which is mounted on the worktable 1; a linear drive a412, which is mounted on the fixed frame 411; a movable frame 413, which is mounted on the output end of the linear drive a412; a linear drive b414, which is mounted on the movable frame 413; and a clamping cylinder a415, which is mounted on the output end of the linear drive b414.

[0033] In this embodiment, the transmission mechanism 3 transmits the bottle body. The linear drive a412 drives the moving frame 413 to move, driving the clamping cylinder a415 to transmit the bottle body to the top. The linear drive b414 drives the clamping cylinder a415 to move downward, clamping the bottle body. The linear drive a412 drives the moving frame 413 to move, transmitting the bottle body clamped by the clamping cylinder a415 to the clamping block 20 on the rotating disk 2. The clamping block 20 plays a role in clamping and limiting the bottle body.

[0034] The filling mechanism 5 includes: a connecting frame 511, which is mounted on the workbench 1; a linear drive component c512, which is mounted on the connecting frame 511; a lifting frame 513, which is mounted on the output end of the linear drive component c512; and a filling nozzle 514, which is mounted below the lifting frame 513.

[0035] In this embodiment, the rotating disk 2 is driven by a motor to rotate, which transports the bottle to the filling station. The linear drive component c512 drives the filling nozzle 514 to move downward until the filling nozzle 514 is inserted into the bottle. The filling nozzle 514 fills the bottle with liquid. The filling nozzle 514 is connected to the liquid supply equipment through a pipe. This is a conventional technical means in the field and will not be described in detail here.

[0036] The capping mechanism 6 includes: a feeding assembly 61, which transfers the cap to the bottle body; and a capping assembly 62, which tightens the cap and the bottle body. The feeding assembly 61 includes a material tray 611, a mounting frame 612 mounted on the worktable 1, and a placement block 613 mounted on the mounting frame 612. The material tray 611 and the placement block 613 are connected by a conveyor belt 614. A linear drive d615 is mounted on the mounting frame 612, and a motion plate 616 is mounted at the output end of the linear drive d615. An adsorption ring 617 is mounted on the motion plate 616, and a cylinder is provided on the motion plate 616 to drive the adsorption ring 617 to rise and fall. The adsorption ring 617 uses negative pressure adsorption, which is a conventional technique in this field.

[0037] A rotary drive a618 is mounted on the material tray 611, and a rotating disk 619 is mounted on the output end of the rotary drive a618. A baffle 620 is mounted on the material tray 611, and a fork plate 600 is mounted on the conveyor belt 614. The capping assembly 62 includes a fixed frame 621 mounted on the workbench 1, a linear drive e622 mounted on the fixed frame 621, a lifting plate 623 mounted on the output end of the linear drive e622, a rotary drive b624 mounted on the lifting plate 623, and a clamping cylinder b625 mounted on the output end of the rotary drive b624. A connecting plate 626 is mounted on the fixed frame 621, a linear drive f627 is mounted on the connecting plate 626, and a V-block 628 is mounted on the linear drive f627.

[0038] In this embodiment, the bottle body is driven to the top cover station, the linear drive d615 drives the adsorption ring 617 to move to the cover on the placement block 613, the cylinder drives the adsorption ring 617 to contact and adsorb the cover, and the linear drive d615 drives the cover to be transported to the bottle mouth.

[0039] The bottle is driven to the capping station. The linear drive e622 drives the lifting plate 623 to move downward, and drives the clamping cylinder b625 to move downward, clamping the cap at the bottle mouth. The linear drive f627 drives the V-block 628 to clamp the bottle. The rotary drive b624 drives the clamping cylinder b625 to rotate, rotating the cap onto the bottle. Then, the conveying mechanism 4 transports the capped bottle to the transfer mechanism 3.

[0040] Example 2: Figures 1-9 As shown, components that are the same as or corresponding to those in Embodiment 1 are referred to using the same reference numerals as in Embodiment 1. For simplicity, only the differences from Embodiment 1 are described below. The difference between Embodiment 2 and Embodiment 1 is as follows:

[0041] This embodiment also includes an adjustment component 63, which includes a linear drive g631 mounted on the material tray 611, a linear drive h632 mounted on the output end of the linear drive g631, and an adjustment rod 633 mounted on the output end of the linear drive h632. A camera is provided on the material tray 611.

[0042] In the initial state, the cover is located inside the material tray 611. The rotary drive a618 drives the rotating disk 619 to rotate, which in turn causes the cover on the rotating disk 619 to rotate. When the camera on the material tray 611 captures the cover on the rotating disk 619 with its opening facing upward, the linear drive g631 drives the adjusting rod 633 to move above the cover, and the linear drive h632 drives the adjusting rod 633 to move downward and press against the edge of the cover, thereby driving the cover to flip and adjust the opening of the cover downward.

[0043] During the rotation of the rotating disk 619, the cover is transferred to the conveyor belt 614, and then transferred to the placement block 613 (at the cover station) via the fork plate 600.

[0044] Working principle

[0045] The transmission mechanism 3 transmits the bottle body. The linear drive a412 drives the moving frame 413 to move, which drives the clamping cylinder a415 to transmit the bottle body to the top. The linear drive b414 drives the clamping cylinder a415 to move downward, and the clamping cylinder a415 clamps the bottle body. The linear drive a412 drives the moving frame 413 to move, and the bottle body clamped by the clamping cylinder a415 is transmitted to the clamping block 20 on the rotating disk 2. The clamping block 20 plays a role in clamping and limiting the bottle body.

[0046] The rotary table 2, driven by a motor, rotates, transporting the bottle to the filling station. A linear drive unit c512 drives the filling nozzle 514 downwards until it inserts into the bottle, filling the bottle with liquid. The filling nozzle 514 is connected to a liquid supply device via a pipe.

[0047] The bottle body is driven to the capping station. The linear drive d615 drives the adsorption ring 617 to move to the cap on the placement block 613. The cylinder drives the adsorption ring 617 to contact and adsorb the cap. The linear drive d615 drives the cap to be transported to the bottle mouth.

[0048] The bottle is driven to the capping station. The linear drive e622 drives the lifting plate 623 to move downward, and drives the clamping cylinder b625 to move downward, clamping the cap at the bottle mouth. The linear drive f627 drives the V-block 628 to clamp the bottle. The rotary drive b624 drives the clamping cylinder b625 to rotate, rotating the cap onto the bottle. Then, the conveying mechanism 4 transports the capped bottle to the transfer mechanism 3.

[0049] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A filling and sealing integrated machine, comprising a worktable (1) and a rotating disk (2) rotatably disposed on the worktable (1), characterized in that, Also includes: The transmission mechanism (3) transports the bottle body; The transport mechanism (4) transports the bottle body; The filling mechanism (5) fills the nutrient solution into the bottle; The capping mechanism (6) screws the cap onto the bottle body, and the rotating disk (2) is provided with multiple clamps (20). The capping mechanism (6) includes: a feeding assembly (61) that transfers the cap to the bottle body; and a capping assembly (62) that tightens the cap and the bottle body. The feeding assembly (61) includes a material tray (611), a mounting frame (612) is installed on the workbench (1), a placement block (613) is installed on the mounting frame (612), and the material tray (611) and the placement block (613) are connected by a conveyor belt (614). A linear drive d (615) is mounted on the mounting bracket (612), a motion plate (616) is mounted on the output end of the linear drive d (615), and an adsorption ring (617) is mounted on the motion plate (616). A rotary drive a (618) is installed on the material tray (611), a rotating disk (619) is installed at the output end of the rotary drive a (618), a baffle (620) is installed on the material tray (611), and a fork plate (600) is installed on the conveyor belt (614). It also includes: adjustment component (63), which includes a linear drive g (631) mounted on the material tray (611), a linear drive h (632) mounted on the output end of the linear drive g (631), and an adjustment rod (633) mounted on the output end of the linear drive h (632). The cap screwing assembly (62) includes a fixed frame (621) mounted on the workbench (1), a linear drive e (622) mounted on the fixed frame (621), a lifting plate (623) mounted on the output end of the linear drive e (622), a rotary drive b (624) mounted on the lifting plate (623), and a clamping cylinder b (625) mounted on the output end of the rotary drive b (624). A connecting plate (626) is installed on the fixed frame (621), a linear drive component f (627) is installed on the connecting plate (626), and a V-block (628) is installed on the linear drive component f (627).

2. The integrated filling and sealing machine according to claim 1, characterized in that, The transport mechanism (4) includes: A fixing frame (411) is mounted on the workbench (1); Linear drive a (412), the linear drive a (412) is mounted on the fixed frame (411); A movable frame (413) is mounted on the output end of the linear drive a (412); Linear drive component b (414), which is mounted on the movable frame (413); Clamping cylinder a (415) is installed at the output end of the linear drive b (414).

3. The integrated filling and sealing machine according to claim 1, characterized in that, The filling mechanism (5) includes: A connecting frame (511) is mounted on the workbench (1); Linear drive component c (512), which is mounted on the connecting frame (511); A lifting frame (513) is installed at the output end of the linear drive component c (512); A filling nozzle (514) is installed below the lifting frame (513).

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