Sheet metal base and display device
By employing a three-dimensional spatial design of the support, torsion, and mounting sections of the sheet metal base, combined with high-strength metal materials, the stability and strength issues of the TV base are resolved, achieving greater safety and cost-effectiveness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN TCL DIGITAL TECH CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-10
AI Technical Summary
Existing TV stands are mostly made of plastic, which is insufficient to meet the strength and stability requirements of modern TVs that are becoming thinner and lighter. They are also prone to deformation and pose safety hazards.
The sheet metal base design includes a support section, a torsion section, and a mounting section. The intersecting design forms a three-dimensional spatial structure. Combined with C-Mn high-strength steel or high-strength stainless steel, it ensures stability and anti-sway performance. The one-piece molding process improves rigidity and strength.
This design improves the stability and load-bearing capacity of the TV stand, preventing swaying and ensuring the safety and lifespan of the TV, while also reducing manufacturing costs.
Smart Images

Figure CN224479467U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of support structure technology, and in particular to a sheet metal base and a display device. Background Technology
[0002] Today, television technology has made significant progress, with its design trending towards lighter and thinner forms. Against this backdrop, the performance and design of the television stand, as a key component supporting the television and ensuring its overall balance, are receiving increasing attention.
[0003] Existing television stands are often made of plastic. However, plastic stands are gradually revealing their shortcomings in meeting the demands of modern television development. In terms of strength and stability, as televisions become thinner and lighter, screen sizes increase, internal component integration becomes more sophisticated, and weight distribution becomes more complex, placing higher demands on the load-bearing and stability capabilities of the stand. However, plastic itself has limited strength, and when subjected to the weight of the television for extended periods or potential external impacts, it is prone to deformation, affecting the normal use of the television and even posing a risk of tipping over and causing damage. Utility Model Content
[0004] This application provides a sheet metal base and a display device, which have better reliability.
[0005] This application provides a sheet metal base, including:
[0006] The support portion extends along a first direction in its length direction;
[0007] A torsion section, which is connected to the support section;
[0008] The mounting part is connected to the torsion part, and the length direction of the mounting part extends along the second direction, where the first direction intersects the second direction.
[0009] In some embodiments, the torsion portion has a first end face and a second end face facing each other, the second end face being twisted 90° relative to the first end face with the length direction of the torsion portion as the axis; the first end face is connected to the support portion, and the second end face is connected to the mounting portion.
[0010] In some embodiments, the sheet metal base further includes a rib structure disposed at the connection between the torsion portion and the mounting portion.
[0011] In some embodiments, the support portion, the torsion portion, and the mounting portion are integrally formed.
[0012] In some embodiments, the sheet metal base further includes a folded wall portion, which is disposed along the width direction of the mounting portion at the edge of the mounting portion and extends along the thickness direction of the mounting portion.
[0013] In some embodiments, the number of the folded wall portions is two, and the two folded wall portions are respectively disposed on both sides of the mounting portion along the width direction of the mounting portion, and the two folded wall portions are disposed opposite to each other.
[0014] In some embodiments, the mounting portion is provided with mounting holes.
[0015] In some embodiments, the mounting portion is provided with positioning holes, and the positioning holes and the mounting holes are spaced apart along the length direction of the mounting portion, and the positioning holes are configured as mounting positioning posts.
[0016] In some embodiments, a foot pad groove is provided on one side of the support portion away from the torsion portion; the sheet metal base further includes a pad, the pad being disposed in the foot pad groove and protruding from the opening of the foot pad groove.
[0017] This application embodiment also provides a display device, including:
[0018] Display subject;
[0019] At least two sheet metal bases, the sheet metal bases being the aforementioned sheet metal bases, and the sheet metal bases being connected to the display body.
[0020] The sheet metal base and display device provided in this application include a support portion, a torsion portion, and a mounting portion. The support portion extends along a first direction in its length direction. The torsion portion is connected to the support portion, and the mounting portion is connected to the torsion portion. The mounting portion extends along a second direction in its length direction. The first and second directions intersect, forming a spatial structure between the support portion and the mounting portion. This improves the stability and load-bearing capacity of the sheet metal base, creating a stable frame structure that effectively resists external forces from different directions. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the first structure of the sheet metal base provided in the embodiments of this application.
[0023] Figure 2This is a schematic diagram of a second structure of the sheet metal base provided in an embodiment of this application.
[0024] Figure 3 This is a schematic diagram of a third structure of the sheet metal base provided in an embodiment of this application.
[0025] Figure 4 for Figure 2 A magnified schematic diagram of part A. Detailed Implementation
[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0027] This application provides a sheet metal base and a display device, which have better reliability. The following is a detailed description with reference to the accompanying drawings.
[0028] Please see Figure 1 , Figure 1 This is a schematic diagram of the first structure of the sheet metal base provided in the embodiments of this application.
[0029] This application provides a sheet metal base 100, which is a metal structural component made of sheet material. It is primarily used to support heavy display devices such as televisions, ensuring their stability and safety. The use of metal in the sheet metal base 100 often provides users with a slim and aesthetically pleasing design, a high-end feel, and safe operation. Compared to existing bases, the sheet metal base 100 of this application has higher material utilization, better mechanical properties, and lower manufacturing costs.
[0030] The thickness of the sheet metal base 100 can be from 2mm to 10mm, for example, the thickness of the sheet metal base 100 is 5mm.
[0031] The sheet metal base 100 includes a support part 10, a torsion part 20, and a mounting part 30, which together provide stable and reliable support for heavy display devices such as televisions.
[0032] The support portion 10 extends along the first direction X in its longitudinal direction. As the main load-bearing component of the sheet metal base 100, the support portion 10 is in direct contact with the placement surface (such as a TV cabinet), bearing the entire weight of the display device and ensuring its stability. The first direction X refers to the main direction in which the support portion 10 extends in the horizontal plane, typically matching the thickness direction of the display device to maximize the support area and stability. Because the support portion 10 has a sheet-like structure, part of its contour surface is in close contact with the placement surface, providing uniform support force.
[0033] The torsion section 20 is connected to the support section 10. As a key transition area connecting the support section 10 and the mounting section 30, the torsion section 20 is formed through a specific torsion process. This design not only achieves a smooth transition from the support section 10 to the mounting section 30, but also cleverly adjusts the length extension direction of the support section 10 and the mounting section 30, facilitating support and fixation. The presence of the torsion section 20 in this application also significantly enhances the overall rigidity of the base, improves its anti-sway performance, and ensures the display device remains stable in various usage scenarios.
[0034] The mounting portion 30 is connected to the torsion portion 20. The mounting portion 30 is a part of the sheet metal base 100 used for back-locking connection with the display device, and its length extends along the second direction Y. This design allows the mounting portion 30 to flexibly adapt to display devices of different sizes and shapes, improving the versatility and compatibility of the base. Specifically, the length of the mounting portion 30 can extend away from the support portion 10 for better back-locking connection with the display device.
[0035] The intersection of the first direction X and the second direction Y forms a three-dimensional base structure, significantly improving the base's stability and anti-sway performance. For example, when the angle between the first direction X and the second direction Y is 90°, the base provides effective support and constraint in both the horizontal and vertical directions. This structural design allows the base to quickly disperse stress and maintain overall stability when subjected to external forces, effectively preventing safety hazards caused by the display device swaying. Simultaneously, the intersecting design also enhances the base's mechanical properties, improving its load-bearing capacity and lifespan, providing users with a safer and more reliable experience.
[0036] As described above, the mounting part 30 and the torsion part 20 are at an angle to each other in their length directions. This angled design allows the mounting part 30 to provide stable support for devices such as televisions in different directions, further enhancing the stability and anti-sway performance of the base.
[0037] In the sheet metal base 100, the torsion section 20 is a key transition area connecting the support section 10 and the mounting section 30. The support section 10 and the mounting section 30 often need to withstand forces in different directions. By twisting the torsion section 20 90° around its length axis, and with both ends of the torsion section 20 connected to the support section 10 and the mounting section 30 respectively, a smooth transition and directional adjustment from the support section 10 to the mounting section 30 can be cleverly achieved.
[0038] Because the torsion part 20 has a sheet-like structure, this structural characteristic allows it to be torn along its length. The sheet-like structure, while ensuring a certain strength, also possesses good flexibility and plasticity, capable of withstanding plastic deformation caused by the torsion process. The torsion part 20 has a first end face and a second end face along its length, with the second end face twisted 90° relative to the first end face about the length direction of the torsion part. The first end face connects to the support part 10, and the second end face connects to the mounting part 30, successfully changing the length extension direction of the support part 10 and the mounting part 30, allowing the entire sheet metal base 100 to better adapt to different installation and usage requirements.
[0039] Furthermore, the torsion section 20 not only achieves a change in direction, but also causes plastic deformation of the material during the torsion process, thereby increasing the rigidity and strength of the material.
[0040] Please see Figure 2 , Figure 2 This is a schematic diagram of a second structure of the sheet metal base provided in the embodiments of this application. The sheet metal base 100 also includes a raised rib structure 40, which is disposed at the connection between the torsion part 20 and the mounting part 30, and can significantly improve the rigidity and deformation resistance of the connection between the torsion part 20 and the mounting part 30.
[0041] The support part 10, the torsion part 20, and the mounting part 30 are integrally formed. During the manufacturing process of the sheet metal base 100, the support part 10, the torsion part 20, and the mounting part 30 are formed into a single integral structure in one machining operation, eliminating the need for additional assembly or connection processes. This manufacturing method improves the structural strength and stability of the base, while simplifying the production process, increasing material utilization, and reducing costs.
[0042] In some cases, the sheet metal base 100 is made of C-Mn high-strength steel, with the following chemical composition by mass percentage: C 0.1%-0.2%, Mn 0.25%-0.55%, Si ≤0.08%, S ≤0.03%, P ≤0.03%, and other individual impurities ≤0.015%. This material possesses excellent mechanical properties, with a tensile strength greater than 470 MPa, a yield strength greater than 300 MPa, and an elongation greater than 20%.
[0043] In other cases, the sheet metal base 100 can also be made of high-strength stainless steel, such as ferritic stainless steel, austenitic stainless steel, duplex stainless steel, etc.
[0044] Please see Figure 3 , Figure 3 This is a schematic diagram of a third structure of the sheet metal base provided in this application embodiment. The sheet metal base 100 also includes a folded wall portion 50, which is disposed along the width direction of the mounting portion 30 at the edge of the mounting portion 30 and extends along the thickness direction of the mounting portion 30. The folded wall portion 50 enhances the structural strength of the mounting portion 30, improves the overall stability of the sheet metal base 100, and also provides protection and limits the movement range of the device to a certain extent. The height of the folded wall portion 50 can adjust the overall anti-sway performance of the display device mounted on the sheet metal base 100.
[0045] The folding section 50 can also be integrally formed with the support section 10, the torsion section 20 and the mounting section 30.
[0046] The number of the folded wall section 50 can be one, and the folded wall section 50 and the mounting section 30 can together form an L-shaped cross section.
[0047] There are two folded wall sections 50, which are respectively arranged on both sides of the mounting section 30 along the width direction of the mounting section 30, and the two folded wall sections 50 are arranged opposite each other. The two folded wall sections 50 and the mounting section 30 can together form a U-shaped cross section.
[0048] Furthermore, this relative arrangement design facilitates the installation and positioning of display devices such as televisions. During installation, the two folding sections 50 serve as reference boundaries, enabling the display device to be quickly and accurately installed in the designated position, improving installation efficiency and precision. Simultaneously, the folding sections 50 also limit the movement range of the display device to a certain extent, preventing displacement due to accidental collisions during use and ensuring the safety of the display device.
[0049] Please continue reading. Figure 2 The mounting part 30 is provided with mounting holes 31 to achieve a secure locking connection between the base and the display device. In practical applications, the mounting holes 31 can take various forms, among which threaded holes are a common and practical type. The threaded structure on the inner wall can fit tightly with fasteners such as bolts or screws to form a reliable and durable connection.
[0050] Please continue reading for more details. Figure 2The mounting part 30 is also provided with positioning holes 32. The positioning holes 32 and mounting holes 31 are spaced apart along the length of the mounting part 30, which makes the positioning and fastening operations during installation more orderly and efficient. For example, there are three mounting holes 31 and two positioning holes 32, which are alternately arranged. The positioning holes 32 first provide precise positioning for the part to be installed 30, ensuring it is placed in the correct position, and then fastening is performed through the mounting holes 31, avoiding repeated adjustments and installation difficulties caused by inaccurate positioning. At the same time, from a mechanical performance perspective, this spaced arrangement allows the mounting part 30 to evenly bear the weight and external forces of the part to be installed 30 along its length, reducing local stress concentration and improving the overall strength and stability of the mounting part 30.
[0051] The positioning hole 32 is configured as a mounting positioning post. Specifically, a riveting process can be used at the positioning hole 32 to firmly rivet the positioning post for mounting the TV into the positioning hole 32. This process ensures a tight, non-removable connection between the positioning post and the positioning hole 32, providing high connection strength and stability. Alternatively, a screw post can be selected as the positioning post, installed in the positioning hole 32 via a threaded connection. This installation method offers the advantage of easy disassembly and replacement, meeting the needs of different usage scenarios.
[0052] Please see Figure 4 , Figure 4 for Figure 2 A magnified schematic diagram of part A. A foot pad groove 11 is provided on the side of the support part 10 away from the torsion part 20. The depth of this foot pad groove 11 is greater than 2 mm, the distance between it and the end of the side of the support part 10 away from the torsion part 20 is less than 5 mm, the distance from the side edge is in the range of 0.5 mm-1.5 mm, the groove width is 2 mm-4 mm, and the groove length is 8 mm-15 mm. For example, the foot pad groove 11 has a depth of 2.1 mm, a distance from the end of 4 mm, a distance from the side edge of 1 mm, a groove width of 3 mm, and a groove length of 10 mm.
[0053] The sheet metal base 100 also includes a pad 60, which is disposed in the foot pad groove 11. The pad 60 protrudes from the groove of the foot pad groove 11. For example, the pad 60 is attached to the foot pad groove 11 with double-sided adhesive so that the pad 60 protrudes from the foot pad groove 11 by 1.0mm-2mm, such as 1.5mm, to enhance the anti-slip and cushioning effect. The pad 60 is preferably made of rubber.
[0054] The sheet metal base 100 includes a coating applied to its outer surface to create a pleasant appearance. This coating can be a resin paint coating or a powder coating.
[0055] This application provides a display device, which can be a television, monitor, or other similar device.
[0056] The display device includes a display body and at least two sheet metal bases 100, which are the sheet metal bases 100 described in the above embodiments, and are connected to the display body. The sheet metal bases 100 are extremely thin; for example, when the display body is a 75-inch television, the thickness of the sheet metal bases 100 is less than or equal to 5mm. It is understood that the sheet metal bases 100 of this application, while maintaining sufficient reliability, also have the advantage of saving raw materials.
[0057] The sheet metal base 100 can be rationally arranged according to the shape and weight distribution of the display device, so that the center of gravity of the display device is located in the support area formed by the two sheet metal bases 100, thereby greatly improving the stability of the display device.
[0058] The sheet metal base 100 was installed on a television for performance testing. After rigorous testing, it fully met all the mechanical performance requirements of the television (details are shown in Table 1 below). Furthermore, the sheet metal base 100 is not only aesthetically pleasing but also demonstrates excellent cost control, offering a very high cost-performance advantage.
[0059] Table 1
[0060]
[0061] As can be seen, after rigorous mechanical performance testing, including no deformation or breakage under 50Kg pressure, cessation of swaying under 2kg top lateral thrust for 6 seconds, and no tipping of the TV and no breakage of the sheet metal base 100 after 50 drops from a height of 50mm, the sheet metal base 100 has been proven to have excellent performance in terms of pressure resistance, sway resistance, and drop resistance. It can stably support the TV and other display components for a long time and has good reliability.
[0062] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0063] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more features.
[0064] The sheet metal base and display device provided in the embodiments of this application have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the embodiments above are only for the purpose of helping to understand this application. Furthermore, those skilled in the art will recognize that, based on the ideas of this application, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this application.
Claims
1. A sheet metal base, characterized in that, include: The support portion extends along a first direction in its length direction; A torsion section, which is connected to the support section; The mounting part is connected to the torsion part, and the length direction of the mounting part extends along the second direction, where the first direction intersects the second direction.
2. The sheet metal base according to claim 1, characterized in that, The torsion part has a first end face and a second end face facing each other. The second end face is twisted 90° relative to the first end face with the length direction of the torsion part as the axis. The first end face is connected to the support part, and the second end face is connected to the mounting part.
3. The sheet metal base according to claim 1, characterized in that, It also includes a rib structure, which is disposed at the connection between the torsion part and the mounting part.
4. The sheet metal base according to claim 1, characterized in that, The support, the torsion, and the mounting are integrally formed.
5. The sheet metal base according to any one of claims 1 to 4, characterized in that, It also includes a folded wall portion, which is disposed along the width direction of the mounting portion at the edge of the mounting portion and extends along the thickness direction of the mounting portion.
6. The sheet metal base according to claim 5, characterized in that, The number of folded wall sections is two, and the two folded wall sections are respectively arranged on both sides of the mounting part along the width direction of the mounting part, and the two folded wall sections are arranged opposite to each other.
7. The sheet metal base according to any one of claims 1 to 4, characterized in that, The mounting part is provided with mounting holes.
8. The sheet metal base according to claim 7, characterized in that, The mounting part is provided with positioning holes, and the positioning holes and the mounting holes are spaced apart along the length direction of the mounting part. The positioning holes are configured as mounting positioning posts.
9. The sheet metal base according to any one of claims 1 to 4, characterized in that, The support portion has a foot pad groove on one side away from the torsion portion; the sheet metal base also includes a gasket, which is disposed in the foot pad groove and protrudes from the opening of the foot pad groove.
10. A display device, characterized in that, include: Display subject; At least two sheet metal bases, wherein the sheet metal bases are the sheet metal bases as described in any one of claims 1 to 9, and the sheet metal bases are connected to the display body.