A furnace roller elevation measuring device

Abstract

The utility model provides a kind of furnace roller elevation measuring device, including semicircle support, vertical support and scale connecting device;The inner surface of the semicircle support is attached with the furnace roller radian;The vertical support is set in the midpoint of the outer surface of the semicircle support, and is fixedly connected on the semicircle support perpendicular to the midpoint of semicircle support outer surface;The scale connecting device is set on the vertical support, for the rigid fixed connection of scale and vertical support. By the attachment of the inner surface of semicircle support and furnace roller radian, the quick positioning of vertical support is realized, the scale is straightened quickly, the number of operating personnel and operation time are reduced, so as to provide furnace roller elevation measuring efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of metallurgical equipment testing technology, specifically relating to a furnace roller elevation measuring device. Background Technology

[0002] The annual overhaul of the continuous heat treatment furnace requires re-measuring the surface elevation of 341 furnace rollers. Traditionally, this requires four people working together to operate an optical level and a ruler, taking eight hours. The furnace chamber is a confined space, posing the following safety hazards:

[0003] 1. Restricted personnel movement and frequent entry and exit can easily lead to fatigue.

[0004] 2. The ruler has poor stability and requires continuous manual support, increasing the risk of slippage;

[0005] 3. Prolonged exposure to high-temperature, enclosed environments can easily lead to heatstroke or misoperation.

[0006] The aforementioned problems are not only inefficient but also pose a very high risk of accidents, and urgently need to be addressed. Utility Model Content

[0007] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a furnace roller elevation measuring device that can effectively improve the measurement efficiency of furnace roller elevation.

[0008] To achieve the above objectives / to solve the above technical problems, this utility model adopts the following technical solution:

[0009] This utility model provides a furnace roller elevation measuring device, including a semi-circular bracket, a vertical bracket and a scale connecting device;

[0010] The inner surface of the semi-circular bracket is in contact with the arc of the furnace roller;

[0011] The vertical bracket is located at the midpoint of the outer surface of the semicircular bracket and is fixedly connected to the semicircular bracket perpendicular to the midpoint of the outer surface of the semicircular bracket.

[0012] The ruler connection device is mounted on the vertical support and is used for rigid fixed connection between the ruler and the vertical support.

[0013] The above setup achieves the following effects: by fitting the inner surface of the semi-circular bracket with the curvature of the furnace roller, the vertical bracket can be quickly positioned, the scale can be quickly straightened, the number of operators and the operation time can be reduced, thereby improving the efficiency of furnace roller elevation measurement.

[0014] Furthermore, a horizontal bubble level is also installed on the vertical support to adjust the direction of the vertical support to be perpendicular to the horizontal plane.

[0015] The above settings achieve the following effect: the horizontal bubble meter can assist the vertical support in leveling, effectively improving measurement efficiency.

[0016] Furthermore, the horizontal bubble meter includes two horizontal bubble meters that are perpendicularly connected to the vertical support.

[0017] Both horizontal bubble generators are set in a plane perpendicular to the length of the vertical support.

[0018] The above setup achieves the following effect: two perpendicular horizontal bubble gauges facilitate faster adjustment of the verticality of the vertical support, effectively improving the accuracy of support adjustment.

[0019] Furthermore, a rubber pad is provided on the inner surface of the semi-circular bracket.

[0020] The effect achieved by the above settings is that the rubber pad helps to increase the coefficient of friction, allowing the semi-circular bracket to be better fixed on the surface of the furnace roller.

[0021] Furthermore, the semicircular bracket is formed by bending flat steel with a thickness greater than 5mm and a width range of 40-60mm into a semicircle with an angle of 150°-180°.

[0022] The vertical support is made of straightened flat steel with a length of 150mm-300mm, a thickness greater than 5mm, and a width range of 40-60mm;

[0023] The vertical bracket is welded to the midpoint of the outer surface of the semi-circular bracket.

[0024] The above setup achieves the following effect: Experimental results show that the semi-circular and vertical supports within this numerical range are easy to manufacture and operate, and can effectively improve measurement efficiency.

[0025] Furthermore, the semicircular bracket is formed by bending a flat steel with a thickness of 5mm and a width of 50mm into a semicircle with an angle of 180°.

[0026] The vertical support is made of straightened flat steel with a length of 200mm, a thickness of 5mm, and a width range of 50mm.

[0027] Furthermore, the ruler is a steel ruler.

[0028] Furthermore, the scale connection device includes a bolt hole at the top of the vertical support, a connection hole at the bottom of the scale, and a bolt passing through the bolt hole and the connection hole.

[0029] The above setup achieves the following effects: bolt fixing is simple and convenient, it is detachable, ensures zero wobble of the scale, and improves measurement accuracy.

[0030] Furthermore, the scale connection device includes strong magnets respectively disposed on both sides of the vertical support and the scale contact surface.

[0031] The above setup achieves the following effects: magnetic fixation is simple and convenient, easy to operate, and helps improve work efficiency.

[0032] Furthermore, a groove matching the shape of the ruler and guiding the top of the vertical support is provided near the strong magnet on the vertical support.

[0033] The above setup achieves the following effect: the groove is parallel to the length of the vertical support, thus allowing the ruler to be placed vertically, which is beneficial for vertical verification and saves calibration time.

[0034] Furthermore, the scale connecting device includes a T-shaped flange fixedly disposed at the bottom of the scale and a T-shaped groove disposed at the top of the vertical support, which matches the shape of the T-shaped flange.

[0035] The above setup achieves the following effects: the T-flange and T-slot facilitate accurate positioning and quick assembly / disassembly of the scale and vertical support, effectively improving measurement efficiency.

[0036] Furthermore, the ruler fixing device adopts any one or more of the following methods: clamping, binding, and adhesive fixing.

[0037] Compared with the prior art, the beneficial effects achieved by this utility model are as follows:

[0038] 1. The number of surveyors was reduced from 4 to 2, shortening the operation time by 50% and significantly reducing the time people spend in confined spaces;

[0039] 2. By mechanically fixing the measuring scale, the risk of slippage caused by manual support is avoided;

[0040] 3. Improve measurement accuracy and reduce rework and associated safety risks caused by errors. Attached Figure Description

[0041] Figure 1 This is a schematic diagram of the elevation measuring device according to Embodiment 1 of this utility model;

[0042] Figure 2 This is a schematic diagram of the elevation measuring device according to Embodiment 1 of this utility model.

[0043] In the diagram: 1. Semicircular support; 2. Vertical support; 3. Scale connection device; 4. Horizontal bubble meter; 5. Scale. Detailed Implementation

[0044] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.

[0045] In the description of this embodiment, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this embodiment and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this embodiment.

[0046] Overall concept of the technical solution:

[0047] This utility model addresses the problems of low efficiency and poor accuracy in measuring furnace roller elevation in metallurgical production lines by proposing a dedicated device based on three-point positioning of a semi-circular support and self-calibration of a vertical support (such as...). Figure 1 , 2 (As shown). The core design logic is:

[0048] 1. The semi-circular bracket achieves rapid and stable installation by using the three-point positioning principle (top midpoint + both end points) through surface contact between the inner arc surface and the outer diameter of the furnace roller (not the traditional point contact);

[0049] 2. The vertical support integrates a horizontal calibration function, eliminating errors caused by manual ruler adjustment through a mechanical adjustment mechanism;

[0050] 3. Modular scale connection provides multiple fixing solutions, covering scenarios such as conventional measurement, high temperature environment, and vibration conditions. Example 1

[0051] This embodiment provides a furnace roller elevation measuring device, such as... Figure 1 As shown, it includes a semi-circular bracket 1, a vertical bracket 2, and a scale connecting device 3;

[0052] The inner surface of the semi-circular support 1 is in contact with the arc of the furnace roller;

[0053] The vertical bracket 2 is located at the midpoint of the outer surface of the semicircular bracket 1 and is fixedly connected to the semicircular bracket 1 perpendicular to the midpoint of the outer surface of the semicircular bracket 1.

[0054] The ruler connecting device 3 is installed on the vertical support 2 and is used for rigid fixed connection between the ruler 5 and the vertical support 2.

[0055] Implementation principle: By fitting the inner surface of the semi-circular bracket 1 with the curvature of the furnace roller, the vertical bracket 2 is quickly positioned, and the scale 5 is quickly straightened, reducing the number of operators and the operation time, thereby improving the efficiency of furnace roller elevation measurement. Example 2

[0056] Based on the same design principle as in Embodiment 1, this embodiment provides a furnace roller elevation measuring device, including a semi-circular bracket 1, a vertical bracket 2, and a scale connecting device 3;

[0057] The semi-circular bracket 1 is made of flat steel with a thickness of ≥5mm bent into an arc segment of 150°~180°. The curvature of the inner surface matches that of the furnace roller, and the contact surface is provided with anti-slip texture or replaceable pads.

[0058] Vertical bracket 2 is a rigid support structure fixed at the midpoint of semicircular bracket 1. It is used to transmit the elevation measurement benchmark and can integrate horizontal calibration function.

[0059] The ruler connecting device 3 is a mechanism that rigidly fixes the steel ruler to the vertical support 2, including mechanical clamping, magnetic attraction, and slot types.

[0060] By fitting the inner surface of the semi-circular bracket 1 with the curvature of the furnace roller, the vertical bracket 2 can be quickly positioned, and the scale 5 can be quickly straightened, reducing the number of operators and the operation time, thereby improving the efficiency of furnace roller elevation measurement.

[0061] like Figure 2 As shown, a level bubble level 4 is also installed on the vertical support 2 to adjust the direction of the vertical support 2 to be perpendicular to the horizontal plane. The level bubble level 4 can assist the vertical support 2 in leveling, effectively improving measurement efficiency.

[0062] Preferably, the horizontal bubble meter 4 includes two horizontal bubble meters 4 connected perpendicularly to the vertical support 2; both horizontal bubble meters 4 are arranged in a plane perpendicular to the length direction of the vertical support 2. The two perpendicular horizontal bubble meters 4 facilitate faster adjustment of the verticality of the vertical support 2, effectively improving the accuracy of support adjustment.

[0063] Preferably, the inner surface of the semi-circular support 1 is provided with a rubber pad. The rubber pad helps to increase the coefficient of friction, allowing the semi-circular support 1 to be better fixed to the surface of the furnace roller.

[0064] Preferably, the main structure is: a φ380mm semi-circular bracket 1 is made by bending flat steel (matching the radius of the furnace roller surface), and a 200mm vertical flat steel is welded to the top to form a stable support frame.

[0065] The semicircular bracket 1 is formed by bending flat steel with a thickness greater than 5mm and a width range of 40-60mm into a semicircle with an angle of 150°-180°.

[0066] The vertical support 2 is formed by straightening flat steel with a length of 150mm-300mm, a thickness greater than 5mm, and a width range of 40-60mm; preferably, it is formed by bending flat steel with a thickness of 5mm and a width range of 50mm into a semicircle with an angle of 180°; the height of the flat steel of the vertical support 2 can be appropriately increased or decreased according to the measuring range of the steel ruler used.

[0067] The vertical support 2 is welded to the midpoint of the outer surface of the semi-circular support 1. Preferably, it is made of straightened flat steel with a length of 200mm, a thickness of 5mm, and a width of 50mm.

[0068] Experimental results show that the semicircular support 1 and vertical support 2 within this numerical range are easy to manufacture and operate, and can effectively improve measurement efficiency.

[0069] The semi-circular bracket 1 is optimized by cold-bending 50mm wide × 5mm thick Q235 flat steel, achieving a bending strength ≥235MPa and a 3-fold increase in service life. The vertical bracket 2 is designed to optionally accommodate a horizontal bubble meter 4. Figure 2 Alternatively, a simple positioning slot can be used to balance high precision requirements with low-cost scenarios.

[0070] Preferably, the ruler 5 is a steel ruler.

[0071] Ruler 5 fixing: The steel ruler is rigidly fixed to the bracket to ensure that the ruler 5 has zero wobbling (steel ruler fixing methods: ① bolt fixing, ② magnetic fixing, ③ clamp fixing, ④ binding fixing, ⑤ slot fixing, ⑥ adhesive fixing, etc., and the appropriate fixing method can be selected according to the actual site conditions).

[0072] Optional, such as Figure 1 and Figure 2 As shown, the scale connecting device 3 includes a bolt hole at the top of the vertical support 2, a connecting hole at the bottom of the scale 5, and a bolt passing through the bolt hole and the connecting hole. The bolt fixing is simple and convenient, and the scale is detachable, ensuring zero wobble of the scale 5 and improving measurement accuracy.

[0073] Optionally, the scale connecting device 3 includes strong magnets respectively disposed on both sides of the contact surface between the vertical support 2 and the scale 5. Magnetic fixation is simple and convenient, easy to operate, and helps improve work efficiency.

[0074] Preferably, a groove matching the shape of the ruler 5 and guiding the top of the vertical support 2 is provided near the strong magnet on the vertical support 2. The groove is parallel to the length direction of the vertical support 2, thereby vertically placing the ruler 5, which is beneficial for vertical verification and saves calibration time.

[0075] Optionally, the scale connecting device 3 includes a T-shaped flange fixedly disposed at the bottom of the scale 5 and a T-shaped groove disposed at the top of the vertical support 2, which matches the shape of the T-shaped flange. The T-shaped flange and the T-shaped groove facilitate the precise positioning and quick assembly / disassembly of the scale 5 and the vertical support 2, effectively improving measurement efficiency.

[0076] The operation process of this utility model includes:

[0077] ① Installation and positioning: Insert the semi-circular bracket 1 into the furnace roller;

[0078] ② Fixing the scale 5: Connect the scale 5 to the vertical support 2 through the scale connecting device 3, and straighten it through the horizontal bubble meter 4;

[0079] ③ Quick measurement: Read the 5th mark on the scale, and the measurement time for a single point is ≤1 minute.

[0080] In addition, it is important to note that:

[0081] In high-temperature areas (≤600℃), the semi-circular bracket 1 should be made of 310S stainless steel, and the rubber pad should be removed.

[0082] The high-vibration operating condition scale 5 adopts a double fixation of bolts and binding to resist vibration frequency ≥50Hz.

[0083] For narrow spaces, a foldable vertical bracket 2 is recommended, with an unfolding / folding time of ≤15 seconds.

[0084] Application prospects and economic benefits forecast of this utility model:

[0085] Economic benefits: Optimizing the roller surface elevation measurement work from 5 people working 8 hours to 3 people working 4 hours, and calculating at 100 yuan per person per hour, the resulting benefit is (5 people - 3 people) × (8 hours - 4 hours) × 100 yuan / person ⋅ hour = 800 yuan.

[0086] Other benefits:

[0087] 1. Reduced working time by 50%: Traditional methods require 4 people to work together for 8 hours, while this device only requires 2 people to complete the task in 4 hours, which greatly shortens the time that workers spend in a first-level confined space and reduces the risk of heatstroke and misoperation in high-temperature and confined environments.

[0088] 2. Completely eliminate the hidden dangers of manual support for ruler 5: Replace manual support with a rigid fixed structure to avoid accidents such as injury or equipment damage caused by ruler 5 slipping.

[0089] 3. Improved accuracy: Mechanical fixation ensures zero offset of the scale 5, reducing rework caused by measurement errors and indirectly reducing the frequency of repeated entry into the confined space.

[0090] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature, and in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0091] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0092] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0093] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0094] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention without departing from the principles and spirit of the present invention.

Claims

1. A furnace roller elevation measuring device, characterized in that, Includes a semi-circular bracket, a vertical bracket, and a scale connection device; The inner surface of the semi-circular bracket is in contact with the arc of the furnace roller; The vertical bracket is located at the midpoint of the outer surface of the semicircular bracket and is fixedly connected to the semicircular bracket perpendicular to the midpoint of the outer surface of the semicircular bracket. The ruler connection device is mounted on the vertical support and is used for rigid fixed connection between the ruler and the vertical support.

2. The furnace roller elevation measuring device according to claim 1, characterized in that, A horizontal bubble level is also installed on the vertical support to adjust the direction of the vertical support to be perpendicular to the horizontal plane.

3. The furnace roller elevation measuring device according to claim 2, characterized in that, The horizontal bubble apparatus includes two horizontal bubble apparatuses that are perpendicularly connected to the vertical support. Both horizontal bubble generators are set in a plane perpendicular to the length of the vertical support.

4. The furnace roller elevation measuring device according to claim 1, characterized in that, A rubber pad is provided on the inner surface of the semi-circular bracket.

5. The furnace roller elevation measuring device according to claim 1, characterized in that, The semicircular bracket is formed by bending flat steel with a thickness greater than 5mm and a width range of 40-60mm into a semicircle with an angle of 150°-180°. The vertical support is made of straightened flat steel with a length of 150mm-300mm, a thickness greater than 5mm, and a width range of 40-60mm; The vertical bracket is welded to the midpoint of the outer surface of the semi-circular bracket.

6. The furnace roller elevation measuring device according to claim 5, characterized in that, The semicircular bracket is formed by bending a flat steel with a thickness of 5mm and a width of 50mm into a semicircle with an angle of 180°. The vertical support is made of straightened flat steel with a length of 200mm, a thickness of 5mm, and a width range of 50mm.

7. The furnace roller elevation measuring device according to claim 1, characterized in that, The scale connection device includes a bolt hole at the top of the vertical support, a connection hole at the bottom of the scale, and a bolt passing through the bolt hole and the connection hole.

8. The furnace roller elevation measuring device according to claim 1, characterized in that, The scale connection device includes strong magnets respectively disposed on both sides of the vertical support and the scale contact surface.

9. The furnace roller elevation measuring device according to claim 8, characterized in that, Near the strong magnet on the vertical support, there is a groove that matches the shape of the ruler and guides the top of the vertical support.

10. The furnace roller elevation measuring device according to claim 1, characterized in that, The scale connecting device includes a T-shaped flange fixedly disposed at the bottom of the scale and a T-shaped groove disposed at the top of the vertical support, which matches the shape of the T-shaped flange.

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