Forming equipment for processing high-temperature-resistant quartz tubes

Abstract

The utility model provides a kind of high-temperature-resistant quartz tube processing's forming equipment, it is related to quartz tube processing equipment field, including heating box, the rear of heating box is equipped with centrifugal fan, the rear of heating box is provided with filter box, the input end of centrifugal fan is communicated with gas delivery pipe.The utility model generates stable negative pressure in gas delivery pipe after centrifugal fan starts, so that hot air flow carries dust and toxic gas orderly into filter box, and realizes the controllable collection of pollutant from source;Meanwhile, filter plate in filter box uses inertia to intercept dust, significantly reduces the dust concentration of processing area, effectively reduces respiratory disease risk, in addition, honeycomb activated carbon adsorption plate passes through porous structure, when the airflow containing benzene, formaldehyde and other toxic gases passes, adsorption is generated and stable complex is formed, its purification efficiency is significantly better than traditional granular activated carbon, so that the concentration of harmful substances such as formaldehyde in work space is far lower than occupational exposure limit.

Description

Technical Field

[0001] This utility model relates to the field of quartz tube processing equipment, specifically a forming equipment for processing high-temperature resistant quartz tubes. Background Technology

[0002] Quartz tubes, due to their excellent properties such as high temperature resistance, good chemical stability, and low coefficient of thermal expansion, are widely used in semiconductor, optics, and high-temperature industries. With the development of related industries, higher requirements are placed on the quality, precision, and production efficiency of high-temperature quartz tubes. Traditional quartz tube forming equipment has many problems in processing high-temperature quartz tubes. Heating the quartz sand is a key step in the processing of high-temperature quartz tubes. However, existing technologies have many problems. On the one hand, heating the quartz sand generates a large amount of dust, which not only pollutes the processing environment and increases the risk of respiratory diseases for operators, but may also accumulate inside the equipment, affecting its normal operation and service life. On the other hand, the surface of quartz sand is usually covered with oil, resin, and other organic matter. Under high-temperature conditions, these organic matter decomposes to produce toxic gases such as benzene and formaldehyde. The emission of these toxic gases not only causes serious pollution to the atmospheric environment, but also poses a great threat to the health of operators. Therefore, a high-temperature quartz tube forming equipment is needed to solve the problems existing in the current technology. Utility Model Content

[0003] The purpose of this invention is to provide a molding equipment for processing high-temperature resistant quartz tubes to solve the problem of generating a large amount of dust and toxic gases.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a forming equipment for processing high-temperature resistant quartz tubes, including a heating box, a centrifugal fan installed at the rear of the heating box, a filter box arranged at the rear of the heating box, an air supply pipe connected to the input end of the centrifugal fan, an end of the air supply pipe away from the centrifugal fan connected to the outer surface of the heating box, an output end of the centrifugal fan connected to the outer surface of the filter box, a filter plate installed inside the filter box, a honeycomb activated carbon adsorption plate installed inside the filter box, an exhaust pipe connected to the outer surface of the filter box, and a door hinged to the back of the filter box.

[0005] As a further improvement of this utility model: the heating box is equipped with a plurality of silicon carbide heating rods, and the heating box is equipped with a heat absorption plate, the upper surface of which is provided with a plurality of flow channels.

[0006] As a further improvement of this utility model: the front of the heating box is connected to a conveying pipe, and two sliding grooves are opened on the upper surface of the conveying pipe, and the inner walls of the two sliding grooves are slidably connected to a baffle.

[0007] As a further embodiment of this utility model: a guide plate is provided on the front of the heating box, the end of the conveying pipe away from the heating box is connected to the outer surface of the guide plate, a forming mold is provided below the guide plate, a fixing plate is installed on the back of the heating box, and the upper surface of the fixing plate is connected to the bottom surface of the filter box.

[0008] As a further improvement of this utility model: the upper surface of the heating box is connected to a feed hopper, the outer surface of the heating box is equipped with a controller, and the bottom surface of the heating box is welded with multiple third support legs.

[0009] As a further improvement of this utility model: a support plate is provided on the front of the heating box, and a plurality of second support legs are welded to the bottom surface of the support plate.

[0010] As a further embodiment of this utility model: the upper surface of the support plate is connected to the bottom surface of the forming mold, a heating tank is installed on the upper surface of the support plate, and a resistance heating wire is installed on the inner wall of the heating tank.

[0011] As a further improvement of this utility model: a plurality of first support legs are installed on the upper surface of the support plate, and the top ends of the plurality of first support legs are connected to the bottom surface of the guide plate.

[0012] Compared with the prior art, the beneficial effects of this utility model include:

[0013] This invention utilizes a centrifugal fan to generate a stable negative pressure within the air supply pipe, allowing hot airflow carrying dust and toxic gases to enter the filter box in an orderly manner. This completely changes the disorderly emission state of traditional equipment, achieving controllable collection of pollutants at the source. Simultaneously, the filter plates within the filter box utilize inertia to intercept dust. Larger dust particles are intercepted due to inertial impact, while smaller particles are blocked through a sieving effect, significantly reducing dust concentration in the processing area and effectively reducing the risk of respiratory diseases. Furthermore, the honeycomb activated carbon adsorption plate, through its porous structure, adsorbs and forms stable complexes when airflow containing toxic gases such as benzene and formaldehyde passes through. Its purification efficiency is significantly better than that of traditional granular activated carbon, ensuring that the concentration of harmful substances such as formaldehyde in the work space is far below occupational exposure limits, providing operators with a safe working environment that meets modern industrial occupational health and safety requirements. Attached Figure Description

[0014] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0015] Figure 1The schematic diagram shows a three-dimensional structural diagram of a forming device for processing high-temperature quartz tubes according to one embodiment of the present invention.

[0016] Figure 2 The diagram schematically shows a right view of a forming apparatus for processing high-temperature quartz tubes according to one embodiment of the present invention.

[0017] Figure 3 The schematic diagram shows a front sectional view of a forming apparatus for processing high-temperature quartz tubes according to one embodiment of the present invention.

[0018] Figure 4 The schematic diagram shows a cross-sectional view of a forming apparatus for processing high-temperature quartz tubes according to one embodiment of the present invention.

[0019] Figure 5 The schematic diagram shows a rear view of a forming apparatus for processing high-temperature quartz tubes according to one embodiment of the present invention.

[0020] Figure 6 The schematic diagram shows a rear sectional view of a forming apparatus for processing high-temperature quartz tubes according to one embodiment of the present invention.

[0021] Figure 7 This schematically illustrates a forming device for processing high-temperature quartz tubes according to one embodiment of the present invention. Figure 4 Enlarged schematic diagram of the structure at point A.

[0022] In the picture:

[0023] 1. Heating box; 2. Feed hopper; 3. Conveying pipe; 4. Guide plate; 5. Slide chute; 6. First support leg; 7. Heating tank; 8. Controller; 9. Gas supply pipe; 10. Centrifugal fan; 11. Silicon carbide heating rod; 12. Guide channel; 13. Third support leg; 14. Support plate; 15. Second support leg; 16. Resistance heating wire; 17. Molding mold; 18. Heat absorption plate; 19. Box door; 20. Filter box; 21. Exhaust pipe; 22. Filter plate; 23. Honeycomb activated carbon adsorption plate; 24. Fixing plate; 25. Baffle. Detailed Implementation

[0024] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0025] An embodiment of the present invention is shown in conjunction with the accompanying drawings.

[0026] A forming device for processing high-temperature resistant quartz tubes includes a heating chamber 1, which provides a heating environment for the melting process of quartz sand and is the core component of the device. A centrifugal fan 10 is installed behind the heating chamber 1 to extract the hot airflow from the heating chamber 1, helping to remove dust and harmful gases. A filter box 20 is installed behind the heating chamber 1. The input end of the centrifugal fan 10 is connected to a gas delivery pipe 9, which connects the heating chamber 1 and the filter box 20, for transmitting the hot airflow and harmful gases. The end of the gas delivery pipe 9 furthest from the centrifugal fan 10 is connected to the heating chamber 1. The outer surface of the filter box 20 is connected to the output end of the centrifugal fan 10. The filter box 20 is equipped with a filter plate 22, which is located inside the filter box 20 and is used to filter dust. The filter box 20 is also equipped with a honeycomb activated carbon adsorption plate 23, which is located inside the filter box 20 and is used to adsorb toxic gases generated by the high-temperature decomposition of oil stains, resins and other organic matter on the surface of the quartz sand. The outer surface of the filter box 20 is connected to an exhaust pipe 21, which is used to discharge the filtered gas to the outside of the equipment. The back of the filter box 20 is hinged with a door 19.

[0027] In this embodiment, the heating box 1 is equipped with multiple silicon carbide heating rods 11 to provide a heat source for melting quartz sand. The heating box 1 is also equipped with a heat absorption plate 18 to absorb and transfer heat to the quartz sand, so that the bottom surface of the quartz sand is heated more evenly. Multiple guide grooves 12 are provided on the upper surface of the heat absorption plate 18 to guide the molten quartz sand into the conveying pipe 3.

[0028] In this embodiment, the front of the heating box 1 is connected to a conveying pipe 3, and two grooves 5 are opened on the upper surface of the conveying pipe 3. The inner walls of the two grooves 5 are slidably connected to a baffle 25, which is used to control the flow of molten quartz sand.

[0029] In this embodiment, a guide plate 4 with small holes is provided on the front of the heating box 1 to guide the molten quartz sand into the molding mold 17 to ensure that the quartz sand is evenly distributed. The end of the conveying pipe 3 away from the heating box 1 is connected to the outer surface of the guide plate 4. A molding mold 17 is provided below the guide plate 4 for forming the quartz tube. A fixing plate 24 is installed on the back of the heating box 1, and the upper surface of the fixing plate 24 is connected to the bottom surface of the filter box 20.

[0030] In this embodiment, the upper surface of the heating box 1 is connected to the feed hopper 2, which is used to add quartz sand to the heating box 1, making it convenient to operate and control the feed amount. The outer surface of the heating box 1 is equipped with a controller 8 to control the entire equipment. Multiple third support legs 13 are welded to the bottom surface of the heating box 1.

[0031] In this embodiment, a support plate 14 is provided on the front of the heating box 1 to provide support for the heating tank 7 and the guide plate 4. Multiple second support legs 15 are welded to the bottom surface of the support plate 14.

[0032] In this embodiment, the upper surface of the support plate 14 is connected to the bottom surface of the molding mold 17. A heating tank 7 is installed on the upper surface of the support plate 14, and a resistance heating wire 16 is installed on the inner wall of the heating tank 7 to preheat the molding mold 17 and prevent it from cracking due to thermal shock.

[0033] In this embodiment, a plurality of first support legs 6 are installed on the upper surface of the support plate 14 to provide stability for the guide plate 4, and the top ends of the plurality of first support legs 6 are connected to the bottom surface of the guide plate 4.

[0034] Working principle: During use, the operator first activates multiple silicon carbide heating rods 11 via controller 8 for preheating. Once the temperature reaches the target, the prepared quartz sand is poured from the feed hopper 2 into the heating box 1. The quartz sand falls onto the heat absorption plate 18, where silicon carbide heating rods 11 are also installed. Simultaneous heating from both above and below melts the quartz sand into a honey-like liquid. After heating, the operator manually removes the baffle 25 from the conveying pipe 3. The liquid quartz sand flows into the conveying pipe 3 through the guide groove 12 of the heat absorption plate 18, and then reaches the guide plate 4. Small holes are evenly distributed on the guide plate 4, with a molding mold 17 positioned below each hole. The molten quartz sand flows into the molding mold 17 through the small holes to complete the process. During the molding process, it is worth noting that the resistance heating wire 16 needs to be activated by the controller 8 to preheat the molding mold 17 before molding to prevent cracking caused by thermal shock. During the heating process, the controller 8 simultaneously starts the centrifugal fan 10 to extract air from the inside of the heating box 1. The hot airflow carries fine dust and harmful gases and enters the filter box 20 through the air supply pipe 9. First, the dust is filtered by the filter plate 22, and then the honeycomb activated carbon adsorption plate 23 adsorbs the toxic gases such as benzene and formaldehyde produced by the high-temperature decomposition of organic matter such as oil stains and resin on the surface of the quartz sand. The filtered gas is discharged through the exhaust pipe 21. The staff needs to open the box door 19 regularly to clean the impurities on the filter plate 22 and the honeycomb activated carbon adsorption plate 23 inside the filter box 20.

[0035] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A forming equipment for processing high-temperature resistant quartz tubes, characterized in that, The device includes a heating box (1), a centrifugal fan (10) installed at the rear of the heating box (1), a filter box (20) installed at the rear of the heating box (1), an air supply pipe (9) connected to the input end of the centrifugal fan (10), an end of the air supply pipe (9) away from the centrifugal fan (10) connected to the outer surface of the heating box (1), an output end of the centrifugal fan (10) connected to the outer surface of the filter box (20), a filter plate (22) installed inside the filter box (20), a honeycomb activated carbon adsorption plate (23) installed inside the filter box (20), an exhaust pipe (21) connected to the outer surface of the filter box (20), and a door (19) hinged to the back of the filter box (20).

2. The forming equipment for processing high-temperature resistant quartz tubes according to claim 1, characterized in that, The heating box (1) is equipped with a plurality of silicon carbide heating rods (11) and a heat absorption plate (18) is installed inside the heating box (1). The upper surface of the heat absorption plate (18) is provided with a plurality of guide grooves (12).

3. The forming equipment for processing high-temperature resistant quartz tubes according to claim 2, characterized in that, The front of the heating box (1) is connected to a conveying pipe (3), and two grooves (5) are opened on the upper surface of the conveying pipe (3). The inner walls of the two grooves (5) are slidably connected to a baffle (25).

4. The forming equipment for processing high-temperature resistant quartz tubes according to claim 3, characterized in that, The front of the heating box (1) is provided with a guide plate (4), and the end of the conveying pipe (3) away from the heating box (1) is connected to the outer surface of the guide plate (4). A forming mold (17) is provided below the guide plate (4). A fixing plate (24) is installed on the back of the heating box (1), and the upper surface of the fixing plate (24) is connected to the bottom surface of the filter box (20).

5. The forming equipment for processing high-temperature resistant quartz tubes according to claim 4, characterized in that, The upper surface of the heating box (1) is connected to the feed hopper (2), the outer surface of the heating box (1) is equipped with a controller (8), and the bottom surface of the heating box (1) is welded with multiple third support legs (13).

6. The forming equipment for processing high-temperature resistant quartz tubes according to claim 5, characterized in that, The heating box (1) has a support plate (14) on its front side, and a plurality of second support legs (15) are welded to the bottom surface of the support plate (14).

7. The forming equipment for processing high-temperature resistant quartz tubes according to claim 6, characterized in that, The upper surface of the support plate (14) is connected to the bottom surface of the forming mold (17). A heating tank (7) is installed on the upper surface of the support plate (14), and a resistance heating wire (16) is installed on the inner wall of the heating tank (7).

8. The forming equipment for processing high-temperature resistant quartz tubes according to claim 7, characterized in that, The upper surface of the support plate (14) is equipped with a plurality of first support legs (6), and the top ends of the plurality of first support legs (6) are connected to the bottom surface of the guide plate (4).

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