A cyclic preparation device of silicon-carbon negative electrode material
By adding a gas diversion and circulation power device to the silicon-carbon anode material preparation device, the raw material gas can be recycled, solving the problems of large gas consumption and low utilization rate, and reducing the preparation cost.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN SAPFIT MACHINERY CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-07-14
AI Technical Summary
Existing fluidized bed devices for preparing silicon-carbon anode materials suffer from problems such as high gas consumption and low raw material utilization.
A silicon-carbon anode material preparation device including a circulating reactor unit is adopted, and a gas splitting device and a circulating power device are added to enable the raw material gas to form a gas circulation in the reactor, thereby reducing the amount of fluidizing gas and improving the utilization rate of the raw material gas.
This effectively reduced preparation costs and improved the utilization rate of raw material gas.
Smart Images

Figure CN224485911U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of silicon-carbon anode material production and preparation technology, and in particular to a cyclic preparation device for silicon-carbon anode materials. Background Technology
[0002] In existing technologies, most silicon-carbon anode materials are prepared using silane gas as the silicon source, acetylene as the carbon source, and porous carbon as the carrier. Specifically, the porous carbon carrier is placed in a fluidized bed reaction unit, and then an inert gas is introduced into it to remove oxygen. After heating to a specified temperature, the silane gas introduced into the reactor is thermally decomposed into silicon and hydrogen atoms. The silicon atoms are deposited and fill the pores of the porous carbon. Next, the carbon source gas introduced into the reactor is thermally decomposed into carbon and hydrogen atoms. The carbon atoms are deposited and coat the outer surface of the porous carbon filled with silicon atoms in the pores, thus forming the silicon-carbon anode material.
[0003] In the actual preparation process of silicon-carbon anode materials, when the raw material gas (including any one or a mixture of inert gas, silane gas and carbon source gas) enters the reactor body for reaction, the fluidization of the raw material gas is generally assisted only by the stirring mechanism set at the bottom of the reactor body, resulting in low raw material utilization. In addition, the raw material gas that has not yet reacted will be discharged through the tail gas outlet at the top of the reactor body. Therefore, the fluidized bed device used to prepare silicon-carbon anode materials still has the problems of large gas consumption and low raw material gas utilization. Utility Model Content
[0004] The purpose of this invention is to propose a circulating preparation device for silicon-carbon anode materials, which can effectively solve the technical problems of large gas consumption and low raw material utilization in the fluidized bed devices used for preparing silicon-carbon anode materials in the prior art, and overcome the shortcomings of the prior art.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] A circulating preparation apparatus for silicon-carbon anode materials includes a circulating reactor unit; the circulating reactor unit includes a vertically arranged reactor body, a heating mechanism, a stirring mechanism, a gas diversion device, and a circulating power device;
[0007] The heating mechanism is wrapped around the outside of the reactor body and is used to heat the reactor body; the stirring mechanism is located at the bottom of the reactor body and is used to stir the material inside the reactor body.
[0008] The gas diversion device is provided with an inlet, a first outlet, and a second outlet.
[0009] The reactor body has a tail gas outlet at the top, and the gas inlet of the gas diversion device is connected to the tail gas outlet. The first outlet of the gas diversion device is connected to the inlet of the circulating power device. The reactor body has a circulation inlet at the bottom, and the outlet of the circulating power device is connected to the circulation inlet.
[0010] The second outlet of the gas diversion device is used to connect to the inlet of the exhaust gas treatment device.
[0011] Preferably, the system further includes a gas delivery unit, which comprises an inert gas supply mechanism, a silane gas supply mechanism, and a carbon source gas supply mechanism. The raw material gas inlet of the circulating reactor unit is connected to the outlet of the inert gas supply mechanism, the outlet of the silane gas supply mechanism, and the outlet of the carbon source gas supply mechanism, respectively.
[0012] Preferably, the gas delivery unit further includes a gas mixer and a gas preheater;
[0013] The gas mixer and the gas preheater are connected in sequence, and the inlet of the gas mixer is connected to the outlet of the inert gas supply mechanism, the outlet of the silane gas supply mechanism and the outlet of the carbon source gas supply mechanism, respectively. The outlet of the gas preheater is connected to the raw material gas inlet.
[0014] Preferably, it also includes a buffer tank, which is disposed between the gas diversion device and the exhaust gas treatment device;
[0015] The buffer tank is connected to the second outlet of the gas diversion device via a third pipe, and the buffer tank is connected to the inlet of the exhaust gas treatment device via a fourth pipe. The outlet of the third pipe and the inlet of the fourth pipe are both located inside the buffer tank.
[0016] Preferably, the gas diversion device is a three-way proportional valve.
[0017] Preferably, the gas diversion device includes a diversion connector, a first two-way proportional valve, and a second two-way proportional valve that are interconnected. The diversion connector includes a first interface, a second interface, and a third interface. The second interface is connected to the inlet of the first two-way proportional valve, and the third interface is connected to the inlet of the second two-way proportional valve.
[0018] The first interface is the gas inlet of the gas splitting device;
[0019] The outlet of the first two-way proportional valve is the first outlet of the gas diversion device;
[0020] The outlet of the second two-way proportional valve is the second outlet of the gas diversion device.
[0021] Preferably, the circulating power device is a fan or a Tesla valve.
[0022] Preferably, the reactor body has a discharge port, and the discharge port is connected to the inlet of the finished product tank.
[0023] The technical solution provided by this utility model can include the following beneficial effects:
[0024] This scheme adds a gas diversion device and a circulation power device connected to the reactor body near it. This allows the raw material gas entering the reactor body to circulate between the reactor body, the gas diversion device and the circulation power device under the drive of the circulation power device. This reduces the amount of fluidizing gas used and improves the utilization rate of the raw material gas, thus greatly reducing the preparation cost. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the structure of a cyclic preparation device for silicon-carbon anode material according to this utility model.
[0026] The components include: exhaust gas treatment device 1, gas conveying unit 2, inert gas supply mechanism 21, silane gas supply mechanism 22, carbon source gas supply mechanism 23, gas mixer 24, gas preheater 25, circulating reactor unit 3, reactor body 31, exhaust gas outlet 311, raw material gas inlet 312, discharge outlet 313, heating mechanism 32, stirring mechanism 33, gas diversion device 34, circulating power device 35, buffer tank 4, and finished product tank 5. Detailed Implementation
[0027] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0028] This technical solution provides a circulating preparation device for silicon-carbon anode materials, including a circulating reactor unit 3;
[0029] The circulating reactor unit 3 includes a vertically arranged reactor body 31, a heating mechanism 32, a stirring mechanism 33, a gas diversion device 34, and a circulating power device 35; the heating mechanism 32 is wrapped around the outside of the reactor body 31 and is used to heat the reactor body 31; the stirring mechanism 33 is located at the bottom of the reactor body 31 and is used to stir the material inside the reactor body 31.
[0030] The gas diversion device 34 is provided with an inlet, a first outlet, and a second outlet.
[0031] The reactor body 31 has a tail gas outlet 311 at the top, and the gas inlet of the gas diversion device 34 is connected to the tail gas outlet 311. The first outlet of the gas diversion device 34 is connected to the inlet of the circulating power device 35. The reactor body 31 has a circulation inlet at the bottom, and the outlet of the circulating power device 35 is connected to the circulation inlet.
[0032] The second outlet of the gas diversion device 34 is used to connect to the inlet of the exhaust gas treatment device 1.
[0033] To address the technical problems of high gas consumption and low raw material utilization in existing fluidized bed devices for preparing silicon-carbon anode materials, this technical solution proposes a circulating preparation device for silicon-carbon anode materials, such as... Figure 1 As shown, it includes a circulating reactor unit 3.
[0034] In the circulating reactor unit 3 of this scheme, a gas diversion device 34 and a circulating power device 35, which are connected to the conventional reactor body 31, are added near it. This allows a portion of the raw material gas entering the reactor body 31 (which is regulated and distributed by the gas diversion device 34) to form a gas circulation between the reactor body 31, the gas diversion device 34, and the circulating power device 35 under the drive of the circulating power device 35. This achieves the purpose of reducing the amount of fluidizing gas used and improving the utilization rate of raw material gas, thereby greatly reducing the preparation cost.
[0035] It should be noted that the heating mechanism 32 in this solution can be a heating tube, and the stirring mechanism 33 can be a rotating stirring blade. The exhaust gas treatment device 1 in this solution is a conventional exhaust gas treatment device in the art, and its specific structure will not be described in detail here. The gas flow adjustment and distribution of the gas diversion device 34 shall be adjusted by technicians according to the preparation situation.
[0036] Furthermore, it also includes a gas delivery unit 2, which includes an inert gas supply mechanism 21, a silane gas supply mechanism 22, and a carbon source gas supply mechanism 23. The raw material gas inlet 312 of the circulating reactor unit 3 is connected to the outlet of the inert gas supply mechanism 21, the outlet of the silane gas supply mechanism 22, and the outlet of the carbon source gas supply mechanism 23, respectively.
[0037] Furthermore, the gas delivery unit 2 also includes a gas mixer 24 and a gas preheater 25;
[0038] The gas mixer 24 and the gas preheater 25 are connected in sequence, and the inlet of the gas mixer 24 is connected to the outlet of the inert gas supply mechanism 21, the outlet of the silane gas supply mechanism 22 and the outlet of the carbon source gas supply mechanism 23, respectively. The outlet of the gas preheater 25 is connected to the raw material gas inlet 312.
[0039] The inert gas and the reaction gas (i.e., silane gas / carbon source gas) are fully mixed and preheated before entering the circulating reactor unit 3 under the action of the gas mixer 24 and the gas preheater 25. This helps to shorten the heating time of the heating mechanism 32, reduce the energy consumption of the heating mechanism 32, and improve the reaction efficiency.
[0040] Furthermore, it also includes a buffer tank 4, which is disposed between the gas diversion device 34 and the exhaust gas treatment device 1;
[0041] The buffer tank 4 is connected to the second outlet of the gas diversion device 34 via a third pipe, and the buffer tank 4 is connected to the inlet of the exhaust gas treatment device 1 via a fourth pipe. The outlet of the third pipe and the inlet of the fourth pipe are both located inside the buffer tank 4.
[0042] The exhaust gas treatment device 1 in this field usually includes a liquid seal tank. In this solution, an empty buffer tank 4 is added between the circulation tank 35 and the exhaust gas treatment device 1, which can effectively prevent the liquid from flowing back into the liquid seal tank in the exhaust gas treatment device 1.
[0043] In one specific embodiment, the gas splitting device 34 is a three-way proportional valve.
[0044] In another specific embodiment, the gas diversion device 34 includes a diversion connector, a first two-way proportional valve, and a second two-way proportional valve. The diversion connector includes a first interface, a second interface, and a third interface that are interconnected. The second interface is connected to the inlet of the first two-way proportional valve, and the third interface is connected to the inlet of the second two-way proportional valve.
[0045] The first interface is the gas inlet of the gas splitting device 34;
[0046] The outlet of the first two-way proportional valve is the first outlet of the gas diversion device 34;
[0047] The outlet of the second two-way proportional valve is the second outlet of the gas diversion device 34.
[0048] To further clarify, the circulating power unit 35 is a fan or a Tesla valve.
[0049] To further explain, the reactor body 31 has a discharge port 313, and the discharge port 313 is connected to the inlet of the finished product tank 5.
[0050] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0051] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0052] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.
[0053] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0054] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.
[0055] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.
[0056] The technical principles of this utility model have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of this utility model and should not be construed as limiting the scope of protection of this utility model in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of this utility model without any inventive effort, and these embodiments will all fall within the scope of protection of this utility model.
Claims
1. A circulating preparation apparatus for silicon-carbon anode materials, characterized in that: It includes a circulating reactor unit; the circulating reactor unit includes a vertically arranged reactor body, a heating mechanism, a stirring mechanism, a gas diversion device, and a circulating power device; The heating mechanism is wrapped around the outside of the reactor body and is used to heat the reactor body; the stirring mechanism is located at the bottom of the reactor body and is used to stir the material inside the reactor body. The gas diversion device is provided with an inlet, a first outlet, and a second outlet. The reactor body has a tail gas outlet at the top, and the gas inlet of the gas diversion device is connected to the tail gas outlet. The first outlet of the gas diversion device is connected to the inlet of the circulating power device. The reactor body has a circulation inlet at the bottom, and the outlet of the circulating power device is connected to the circulation inlet. The second outlet of the gas diversion device is used to connect to the inlet of the exhaust gas treatment device.
2. The circulating preparation apparatus for silicon-carbon anode material according to claim 1, characterized in that: It also includes a gas delivery unit, which comprises an inert gas supply mechanism, a silane gas supply mechanism, and a carbon source gas supply mechanism. The raw material gas inlet of the circulating reactor unit is connected to the outlet of the inert gas supply mechanism, the outlet of the silane gas supply mechanism, and the outlet of the carbon source gas supply mechanism, respectively.
3. The circulating preparation apparatus for silicon-carbon anode material according to claim 2, characterized in that: The gas delivery unit also includes a gas mixer and a gas preheater; The gas mixer and the gas preheater are connected in sequence, and the inlet of the gas mixer is connected to the outlet of the inert gas supply mechanism, the outlet of the silane gas supply mechanism and the outlet of the carbon source gas supply mechanism, respectively. The outlet of the gas preheater is connected to the raw material gas inlet.
4. The circulating preparation apparatus for silicon-carbon anode material according to claim 1, characterized in that: It also includes a buffer tank, which is disposed between the gas diversion device and the exhaust gas treatment device; The buffer tank is connected to the second outlet of the gas diversion device via a third pipe, and the buffer tank is connected to the inlet of the exhaust gas treatment device via a fourth pipe. The outlet of the third pipe and the inlet of the fourth pipe are both located inside the buffer tank.
5. The circulating preparation apparatus for silicon-carbon anode material according to claim 1, characterized in that: The gas splitting device is a three-way proportional valve.
6. The circulating preparation apparatus for silicon-carbon anode material according to claim 1, characterized in that: The gas splitting device includes a splitting connector, a first two-way proportional valve, and a second two-way proportional valve that are interconnected. The splitting connector includes a first interface, a second interface, and a third interface. The second interface is connected to the inlet of the first two-way proportional valve, and the third interface is connected to the inlet of the second two-way proportional valve. The first interface is the gas inlet of the gas splitting device; The outlet of the first two-way proportional valve is the first outlet of the gas diversion device; The outlet of the second two-way proportional valve is the second outlet of the gas diversion device.
7. The circulating preparation apparatus for silicon-carbon anode material according to claim 1, characterized in that: The circulating power unit is a fan or a Tesla valve.
8. The circulating preparation apparatus for silicon-carbon anode material according to claim 1, characterized in that: The reactor body has a discharge port, which is connected to the inlet of the finished product tank.