Solar laminator high temperature cloth cleaning device
By designing a high-temperature cloth cleaning device for solar laminators, a combination of brush cleaning, ultrasonic cleaning, and air blowing cleaning was adopted to solve the problem of frequent replacement and manual cleaning of high-temperature cloth due to impurities in the lamination process. This achieved efficient and automated cleaning, reduced costs, and protected the high-temperature cloth.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINHUANGDAO SHENGCHENG AUTOMATION EQUIPMENT CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-07-14
AI Technical Summary
In existing technologies, high-temperature fabrics often require frequent replacement due to excessive adhering impurities during the lamination process. Manual cleaning is time-consuming, labor-intensive, and prone to damage, resulting in high costs.
Design a high-temperature cloth cleaning device for a solar laminator, including a high-temperature cloth fixing mechanism, a brush cleaning section, an ultrasonic cleaning section, and a scraper and air blowing cleaning section, to achieve automated cleaning of high-temperature cloth and reduce manual intervention.
It improves the cleaning efficiency of high-temperature cloth, reduces cleaning costs, avoids damage to high-temperature cloth, and realizes an automated cleaning process.
Smart Images
Figure CN224486992U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of laminating machine technology, and more specifically to a high-temperature cloth cleaning device for a solar laminating machine. Background Technology
[0002] In the lamination process, high-temperature cloth is an essential consumable material. In actual use, it often does not reach its service life, but due to excessive impurities adhering to it, it has to be replaced. However, manual cleaning is time-consuming, labor-intensive, costly, and can easily damage the high-temperature cloth.
[0003] Therefore, providing an efficient high-temperature cloth cleaning device for solar laminators is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0004] In view of this, the present invention provides a high-temperature cloth cleaning device for solar laminators, which improves cleaning efficiency, reduces costs, and avoids damage to the high-temperature cloth.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A high-temperature cloth cleaning device for a solar laminator includes a high-temperature cloth fixing mechanism, a cleaning section, and a high-temperature cloth winding mechanism connected sequentially from right to left.
[0007] By adopting the above technical solutions, the beneficial effects of this utility model are as follows:
[0008] This technology enables automatic cleaning of high-temperature fabrics, improving cleaning efficiency, reducing costs, and preventing damage to the fabrics.
[0009] Furthermore, the cleaning unit includes a brush cleaning unit, with the high-temperature cloth fixing mechanism and the high-temperature cloth winding mechanism respectively installed on both sides of the brush cleaning unit; or the cleaning unit includes a brush cleaning unit, an ultrasonic cleaning unit, and a scraper and blower cleaning unit arranged sequentially from right to left, with the high-temperature cloth fixing mechanism installed on the outside of the brush cleaning unit and the high-temperature cloth winding mechanism installed on the outside of the scraper and blower cleaning unit; or the cleaning unit includes any two of the brush cleaning unit, ultrasonic cleaning unit, and scraper and blower cleaning unit arranged sequentially from right to left, with the high-temperature cloth fixing mechanism installed on the outside of the brush cleaning unit or the ultrasonic cleaning unit, and the high-temperature cloth winding mechanism installed on the outside of the ultrasonic cleaning unit or the scraper and blower cleaning unit.
[0010] Furthermore, the brush cleaning unit includes a brush cleaning unit frame, a cleaning mechanism, and a translation mechanism, wherein the cleaning mechanism is mounted on the brush cleaning unit frame via the translation mechanism.
[0011] Furthermore, the cleaning mechanism includes a lifting mechanism and a brush, the lifting mechanism being mounted on the translation mechanism; the brush being mounted on the extended end of the lifting mechanism and aligned with the high-temperature cloth position.
[0012] Furthermore, the ultrasonic cleaning unit includes an ultrasonic cleaning unit frame, a water tank, an ultrasonic generator, and an ultrasonic cleaning unit driven roller. The water tank is mounted on the ultrasonic cleaning unit frame; the ultrasonic generator is mounted on the water tank; and the ultrasonic cleaning unit driven roller is mounted on the top of the water tank for winding high-temperature cloth.
[0013] Furthermore, the scraper and air-blowing cleaning unit includes a scraper and air-blowing cleaning frame, a scraper, an air-blowing mechanism, a water-receiving tray, and a scraper and air-blowing cleaning driven roller. The scraper and the air-blowing mechanism are both mounted on the scraper and air-blowing cleaning frame and correspond to the position of the high-temperature cloth. The water-receiving tray is placed on the scraper and air-blowing cleaning frame and is located below the scraper and the air-blowing mechanism. The scraper and air-blowing cleaning driven roller is mounted on the scraper and air-blowing cleaning frame for the high-temperature cloth to be wound.
[0014] Furthermore, the high-temperature cloth fixing mechanism includes a cloth pressing mechanism and a pressure roller mechanism, both of which are installed on the brush cleaning section or the ultrasonic cleaning section and aligned with the high-temperature cloth position.
[0015] Furthermore, the high-temperature cloth winding mechanism includes a drive mechanism and a quick-release roller. The drive mechanism is installed on the outside of the ultrasonic cleaning section or the scraper and air-blowing cleaning section. One end of the quick-release roller is connected to the output shaft of the drive mechanism, and the other end of the quick-release roller is rotatably connected to the ultrasonic cleaning section or the scraper and air-blowing cleaning section. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0017] Figure 1 The attached figure is a schematic diagram of a high-temperature cloth cleaning device for a solar laminator in Embodiment 1;
[0018] Figure 2 The attached figure is a structural schematic diagram of a high-temperature cloth cleaning device for a solar laminator according to Embodiment 1 from another perspective;
[0019] Figure 3 The attached figure is a side view of a high-temperature cloth cleaning device for a solar laminator according to Embodiment 1;
[0020] Figure 4 The attached figure is a schematic diagram of the high-temperature cloth transmission structure in Example 1;
[0021] Figure 5 The attached figure is a structural schematic diagram of the brush cleaning part provided by this utility model;
[0022] Figure 6 The attached figure is a structural schematic diagram of the brush cleaning unit provided by this utility model from another perspective;
[0023] Figure 7 The attached figure is a schematic diagram of the ultrasonic cleaning unit provided by this utility model;
[0024] Figure 8 The attached figure is a structural schematic diagram of the scraper and air-blowing cleaning part provided by this utility model;
[0025] Figure 9 The attached figure is a schematic diagram of a high-temperature cloth cleaning device for a solar laminator in Example 2. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example 1:
[0028] like Figure 1-8 As shown in the figure, this utility model discloses a high-temperature cloth cleaning device for a solar laminator, including a high-temperature cloth fixing mechanism 1, a cleaning section, and a high-temperature cloth winding mechanism 2 connected sequentially from right to left. This utility model realizes automatic cleaning of high-temperature cloth, improves cleaning efficiency, reduces costs, and avoids damage to the high-temperature cloth.
[0029] Specifically, the cleaning unit includes a brush cleaning unit 3, a high-temperature cloth fixing mechanism 1, and a high-temperature cloth winding mechanism 2, which are respectively installed on both sides of the brush cleaning unit 3; or the cleaning unit includes a brush cleaning unit 3, an ultrasonic cleaning unit 4, and a scraper and air blowing cleaning unit 5 arranged sequentially from right to left, with the high-temperature cloth fixing mechanism 1 installed on the outside of the brush cleaning unit 3 and the high-temperature cloth winding mechanism 2 installed on the outside of the scraper and air blowing cleaning unit 5; or the cleaning unit includes any two of the brush cleaning unit 3, the ultrasonic cleaning unit 4, and the scraper and air blowing cleaning unit 5 arranged sequentially from right to left, with the high-temperature cloth fixing mechanism 1 installed on the outside of either the brush cleaning unit 3 or the ultrasonic cleaning unit 4, and the high-temperature cloth winding mechanism 2 installed on the outside of either the ultrasonic cleaning unit 4 or the scraper and air blowing cleaning unit 5. The selection is based on the customer's site requirements. In this embodiment, the cleaning unit includes a brush cleaning unit 3, an ultrasonic cleaning unit 4, and a scraper and air blowing cleaning unit 5 arranged sequentially from right to left.
[0030] Specifically, the brush cleaning unit 3 includes a brush cleaning unit frame 31, a cleaning mechanism 32, and a translation mechanism 33. The cleaning mechanism 32 is mounted on the brush cleaning unit frame 31 via the translation mechanism 33. Of course, the translation mechanism 33 may include, but is not limited to, a motor gear rack, cylinder, hydraulic cylinder, lead screw, or other mechanisms, as long as the translation mechanism 33 can drive the horizontal movement of the cleaning mechanism 32. The high-temperature cloth 6 is cleaned by driving the movement of the cleaning mechanism 32.
[0031] Specifically, the cleaning mechanism 32 includes a lifting mechanism and a brush. The lifting mechanism is mounted on the translation mechanism 33; the brush is mounted on the extension end of the lifting mechanism and aligned with the high-temperature cloth. Of course, the lifting mechanism includes, but is not limited to, cylinders, hydraulic cylinders, lead screws, etc.
[0032] Specifically, the ultrasonic cleaning unit 4 includes an ultrasonic cleaning unit frame 41, a water tank 42, an ultrasonic generator 43, and an ultrasonic cleaning unit driven roller 44. The water tank 42 is mounted on the ultrasonic cleaning unit frame 41; the ultrasonic generator 43 is mounted on the water tank 42, and the ultrasonic cleaning principle is used to clean the high-temperature cloth 6; the ultrasonic cleaning unit driven roller 44 is mounted on the top of the water tank 42 for the high-temperature cloth 6 to be wound around.
[0033] Specifically, the scraper and air-blowing cleaning unit 5 includes a scraper and air-blowing cleaning frame 51, a scraper 52, an air-blowing mechanism 53, a water-receiving tray 54, and a scraper and air-blowing cleaning driven roller 55. The scraper 52 and the air-blowing mechanism 53 are both mounted on the scraper and air-blowing cleaning frame 51 and correspond to the position of the high-temperature cloth 6. The water-receiving tray 54 is placed on the scraper and air-blowing cleaning frame 51 and is located below the scraper 52 and the air-blowing mechanism 53. The scraper and air-blowing cleaning driven roller 55 is mounted on the scraper and air-blowing cleaning frame 51 for the high-temperature cloth 6 to be wound around.
[0034] It is understandable that the brush cleaning unit frame 31, the ultrasonic cleaning unit frame 41, and the scraper and blower cleaning unit 51 can be independent of each other or connected as a whole by profiles.
[0035] Of course, the scraper 52 can be made of metals or non-metals such as carbon steel, stainless steel, and polytetrafluoroethylene, depending on the site conditions and the cleanliness of the high-temperature cloth.
[0036] Specifically, the high-temperature cloth fixing mechanism 1 includes a cloth pressing mechanism 11 and a pressure roller mechanism 12. Both the cloth pressing mechanism 11 and the pressure roller mechanism 12 are mounted on the brush cleaning section 3 or the ultrasonic cleaning section 4 and aligned with the high-temperature cloth 6. Of course, the cloth pressing mechanism 11 and the pressure roller mechanism 12 press firmly during the cleaning process to ensure that the high-temperature cloth 6 does not shift during cleaning and will not wrinkle or tear. The cloth pressing mechanism 11 includes a power system and a pressure plate, and the pressure roller mechanism 12 includes a power system and a pressure roller. Its power system includes, but is not limited to, pneumatic and hydraulic control.
[0037] Of course, the high-temperature cloth fixing mechanism 1 includes a rotating roller for inserting the high-temperature cloth roll, which is mounted on the brush cleaning section or ultrasonic cleaning section via a mounting plate; it may also include a fixing box, as long as the high-temperature cloth roll is fixed in one position and can rotate.
[0038] Specifically, the high-temperature cloth winding mechanism 2 includes a drive mechanism 21 and a quick-release roller 22. The drive mechanism 21 is installed on the outside of the ultrasonic cleaning section 4 or the scraper and air-blowing cleaning section 5. One end of the quick-release roller 22 is connected to the output shaft of the drive mechanism 21, and the other end of the quick-release roller 22 is rotatably connected to the ultrasonic cleaning section 4 or the scraper and air-blowing cleaning section 5.
[0039] The working process of this utility model:
[0040] 1) Place the high-temperature cloth roll in the high-temperature cloth fixing mechanism 1. The extended end of the high-temperature cloth 6 passes around the brush cleaning part 3, the ultrasonic cleaning part driven roller 44 of the ultrasonic cleaning part 4, and the scraper and air blowing cleaning driven roller 55 of the scraper and air blowing cleaning part 5, and is connected to the high-temperature cloth winding mechanism 2.
[0041] 2) When cleaning begins, the cloth pressing mechanism 11 and the pressure roller mechanism 12 fix and tighten the high-temperature cloth 6;
[0042] 3) Subsequently, the cleaning mechanism 32 descends to clean the high-temperature cloth 6, while the translation mechanism 33 drives the cleaning mechanism 32 to move left and right to clean.
[0043] 4) After cleaning, the cloth pressing mechanism 11 and the pressure roller mechanism 12 are opened, and the high-temperature cloth winding mechanism 2 pulls the high-temperature cloth 6 forward;
[0044] 5) Repeat steps 2)-4) until the entire high-temperature cloth 6 is cleaned.
[0045] 6) The ultrasonic cleaning unit 4 is always on to clean the high-temperature cloth 6 in the water tank 42.
[0046] 7) The scraper 52 in the scraper and blower cleaning section 5 jumps to the appropriate position and angle to scrape away debris and water brought out by the ultrasonic cleaning section 4. The water and debris fall into the water collection tray 54. The blower 53 (blower) blows away debris on the high-temperature cloth 6 and dries the high-temperature cloth, so that the high-temperature cloth 6 is kept dry when it is recycled and there will be no water stains.
[0047] Example 2:
[0048] like Figure 9 As shown, the only difference between this embodiment and embodiment 1 is that the cleaning section includes a brush cleaning section 3, and a high-temperature cloth fixing mechanism 1 and a high-temperature cloth winding mechanism 2 are respectively installed on both sides of the brush cleaning section 3.
[0049] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since it corresponds to the method disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.
[0050] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A high-temperature cloth cleaning device for a solar laminator, characterized in that, It includes a high-temperature cloth fixing mechanism, a cleaning unit, and a high-temperature cloth winding mechanism connected from right to left; The cleaning unit includes a brush cleaning unit, with the high-temperature cloth fixing mechanism and the high-temperature cloth winding mechanism respectively installed on both sides of the brush cleaning unit; or the cleaning unit includes a brush cleaning unit, an ultrasonic cleaning unit, and a scraper and blower cleaning unit arranged from right to left, with the high-temperature cloth fixing mechanism installed on the outside of the brush cleaning unit and the high-temperature cloth winding mechanism installed on the outside of the scraper and blower cleaning unit; or the cleaning unit includes any two of the brush cleaning unit, ultrasonic cleaning unit, and scraper and blower cleaning unit arranged from right to left, with the high-temperature cloth fixing mechanism installed on the outside of the brush cleaning unit or the ultrasonic cleaning unit, and the high-temperature cloth winding mechanism installed on the outside of the ultrasonic cleaning unit or the scraper and blower cleaning unit.
2. The high-temperature cloth cleaning device for a solar laminator according to claim 1, characterized in that, The brush cleaning unit includes a brush cleaning unit frame, a cleaning mechanism, and a translation mechanism. The cleaning mechanism is mounted on the brush cleaning unit frame via the translation mechanism.
3. The high-temperature cloth cleaning device for a solar laminator according to claim 2, characterized in that, The cleaning mechanism includes a lifting mechanism and a brush. The lifting mechanism is mounted on the translation mechanism. The brush is mounted on the extension end of the lifting mechanism and aligned with the high-temperature cloth.
4. The high-temperature cloth cleaning device for a solar laminator according to claim 1, characterized in that, The ultrasonic cleaning unit includes an ultrasonic cleaning unit frame, a water tank, an ultrasonic generator, and an ultrasonic cleaning unit driven roller. The water tank is mounted on the ultrasonic cleaning unit frame; the ultrasonic generator is mounted on the water tank; and the ultrasonic cleaning unit driven roller is mounted on the top of the water tank for high-temperature cloth to be wound.
5. The high-temperature cloth cleaning device for a solar laminator according to claim 1, characterized in that, The scraper and air-blowing cleaning unit includes a scraper and air-blowing cleaning frame, a scraper, an air-blowing mechanism, a water-receiving tray, and a scraper and air-blowing cleaning driven roller. The scraper and the air-blowing mechanism are both mounted on the scraper and air-blowing cleaning frame and correspond to the position of the high-temperature cloth. The water-receiving tray is placed on the scraper and air-blowing cleaning frame and is located below the scraper and the air-blowing mechanism. The scraper and air-blowing cleaning driven roller is mounted on the scraper and air-blowing cleaning frame for the high-temperature cloth to be wound.
6. The high-temperature cloth cleaning device for a solar laminator according to claim 1, characterized in that, The high-temperature cloth fixing mechanism includes a cloth pressing mechanism and a pressure roller mechanism. Both the cloth pressing mechanism and the pressure roller mechanism are installed on the brush cleaning section or the ultrasonic cleaning section and aligned with the high-temperature cloth position.
7. The high-temperature cloth cleaning device for a solar laminator according to claim 1, characterized in that, The high-temperature cloth winding mechanism includes a drive mechanism and a quick-release roller. The drive mechanism is installed on the outside of the ultrasonic cleaning section or the scraper and air-blowing cleaning section. One end of the quick-release roller is connected to the output shaft of the drive mechanism, and the other end of the quick-release roller is rotatably connected to the ultrasonic cleaning section or the scraper and air-blowing cleaning section.