A pipeline for window casing line processing

Abstract

The utility model discloses a kind of assembly line for window casing line processing, relate to processing and manufacturing field, in the assembly line by the multiple processes of window casing line processing are integrated to a continuous assembly line, reduce the frequent handling and transmission of material between different equipment, improve the connection and positioning accuracy between each process, simultaneously conducive to the dust generated in processing process is handled centrally, and further improve the processing precision of final product, improve the qualified rate and yield of product, reduce production cost.

Description

Technical Field

[0001] This utility model relates to the field of processing and manufacturing, and in particular to an assembly line for processing window casing moldings. Background Technology

[0002] In the existing technology, the traditional window frame processing usually adopts a segmented processing method, that is, the entire processing process is distributed to multiple independent machines to be completed step by step. This processing mode has many technical problems.

[0003] First, since each process is carried out on different independent equipment, materials need to be frequently moved and transferred between the equipment. This can easily cause a large amount of dust generated during the processing to spread into the surrounding environment, causing serious dust pollution. This not only affects the production environment but also poses a threat to the health of the operators.

[0004] Secondly, because the connection and positioning between individual devices are difficult to control precisely, deviations can easily occur during the transfer of materials between different devices, which can affect the processing accuracy of the final product and cause the product size, shape, etc. to not meet the requirements.

[0005] Finally, problems such as insufficient processing precision and severe dust pollution will directly lead to a low product qualification rate and a low yield, which in turn increases production costs. Utility Model Content

[0006] The purpose of this invention is to provide a production line for processing window casing lines, which reduces the frequent handling and transfer of materials between different devices, facilitates the centralized treatment of dust generated during processing, and connects the corresponding devices / equipment of each process through input paths, intermediate paths, output paths, and input and output tracks, avoiding the transfer process of products in the processing process, thereby improving the processing accuracy of the products and giving them a good product qualification rate and yield.

[0007] To achieve the above objectives, the technical solution of this utility model is as follows:

[0008] A production line for processing window casing moldings includes:

[0009] An input path is provided, and a drying device is installed on the input path for drying window sleeve wires.

[0010] A middle path is provided, on which a glazing and polishing device is installed. The glazing and polishing device is used to glaze and polish the dried window frame line.

[0011] The output path is equipped with a sintering device, which is used to sinter the glazed and polished window frame lines.

[0012] The input path and the output path are respectively connected to the two ends of the intermediate path, and an installation area is formed between the input path and the output path;

[0013] An input track and an output track are installed at one point on the input path, located within the installation area. A planing device and a dovetail groove opening device are sequentially arranged along the input path between the input track and the output track, located within the installation area.

[0014] The window frame to be processed passes sequentially through the drying device on the input path, the input track on the input path, the planing device, the dovetail groove opening device, the output track on the input path, the glazing and grinding device on the intermediate path, and the sintering device on the output path to complete the processing.

[0015] Compared with the prior art, the production line for window frame processing proposed in this application integrates multiple processes of window frame processing into a continuous production line, reducing the frequent handling and transfer of materials between different equipment, improving the connection and positioning accuracy between each process, and facilitating the centralized treatment of dust generated during processing, thereby improving the processing accuracy of the final product, increasing the product qualification rate and yield, and reducing production costs.

[0016] Furthermore, the input path is arranged perpendicular to the intermediate path;

[0017] The output path is arranged perpendicular to the intermediate path.

[0018] Furthermore, the input track is arranged perpendicular to the input path, the input end of the input track is connected to the input path, the output track is arranged perpendicular to the input path, and the output end of the output track is connected to the input path;

[0019] A first lifting device is provided between the output end of the input track and the input end of the planing device;

[0020] A second lifting device is provided between the output end of the planing device and the input end of the dovetail groove opening device;

[0021] A third lifting device is provided between the output end of the dovetail groove device and the input end of the output track.

[0022] Furthermore, the assembly line for processing window casing trim also includes:

[0023] A dust collection device is arranged below the planing device and the dovetail groove opening device located in the installation area.

[0024] Furthermore, the planing device and the dovetail groove opening device are positioned opposite each other.

[0025] Furthermore, laser alignment devices are installed on the input path, output path, input track, and output track.

[0026] In this application, the assembly line for processing window casing trim further includes:

[0027] A control circuit board is connected to the drying device, planing device, dovetail groove opening device, glazing and grinding device, and sintering device.

[0028] When the control circuit board receives an operation signal from the user or a detection signal from the production line, it sends a working instruction, and the drying device, planing device, dovetail groove opening device, glazing and grinding device and / or sintering device operate according to the working instruction.

[0029] Furthermore, the assembly line for processing window casing trim also includes:

[0030] A signal operating element, which is electrically connected to the control circuit board.

[0031] Furthermore, the signal operating element includes one or more of a temperature sensor, a pressure sensor, and a pressure switch.

[0032] Furthermore, the assembly line for processing window casing trim also includes:

[0033] A communication module is electrically connected to the control circuit board.

[0034] The beneficial effects of this application are that it provides a production line for processing window casing lines. By integrating multiple processes of window casing line processing into a continuous production line, it reduces the frequent handling and transfer of materials between different equipment, improves the connection and positioning accuracy between each process, and facilitates the centralized treatment of dust generated during processing. This, in turn, improves the processing accuracy of the final product, increases the product qualification rate and yield, and reduces production costs.

[0035] To better understand and implement this invention, the following detailed description is provided in conjunction with the accompanying drawings. Attached Figure Description

[0036] Figure 1 This is a schematic diagram of a production line for processing window casing lines in this embodiment;

[0037] Figure 2 This is a block diagram of a system structure based on a control circuit board in a production line for processing window casings in this embodiment.

[0038] Labeling Explanation: 100, Input Path; 200, Intermediate Path; 300, Output Path; 1, Drying Device; 2, Glazing and Grinding Device; 3, Sintering Device; 4, Planing Device; 5, Dovetail Groove Opening Device; 61, Input Track; 62, Output Track; 71, First Lifting Device; 72, Second Lifting Device; 73, Third Lifting Device; 8, Control Circuit Board; 9, Signal Working Components; 10, Communication Module. Detailed Implementation

[0039] To better illustrate this utility model, a further detailed description of this utility model is provided below with reference to the accompanying drawings.

[0040] It should be understood that, in order to make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments. The components of the embodiments of this disclosure described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this disclosure provided in the accompanying drawings is not intended to limit the scope of the claimed disclosure, but merely represents selected embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the embodiments of this disclosure without inventive effort are within the scope of protection of this disclosure.

[0041] As is known from existing technology, the entire processing flow is broken down into multiple independent devices and executed in stages. This model necessitates material handling and transfer between processes. During material transfer between devices, dust is easily generated, causing environmental pollution. Furthermore, because the connection and positioning between different devices rely on manual or simple mechanical methods, it is difficult to ensure precise workpiece alignment, affecting the final product's processing accuracy.

[0042] Therefore, the technical problem that this application actually solves is how to centrally set up various devices and facilitate the handling of dust.

[0043] The following description uses an embodiment of this application.

[0044] In this embodiment, as Figure 1 As shown, a production line for processing window casing moldings is provided, comprising:

[0045] Input path 100, on which a drying device 1 is set, the drying device 1 is used to dry window sleeve wire, and the drying device 1 can be implemented by a hot air dryer, an infrared dryer or a microwave dryer.

[0046] The intermediate path 200 is provided with a glazing and polishing device 2. The glazing and polishing device 2 is used to glaze and polish the dried window frame. The glazing and polishing device 2 can be implemented by a glazing machine, a glazing tank, a belt polisher or a polishing wheel. Its main purpose is to give the window frame the required appearance and texture.

[0047] Output path 300, on which a sintering device 3 is provided, the sintering device 3 is used to sinter the glazed and polished window frame line, and the sintering device 3 can be implemented by a tunnel kiln.

[0048] Input path 100, intermediate path 200, and output path 300 indicate channels for conveying the window sleeves to be processed into the production line for processing. These can be implemented using belt conveyors, roller conveyors, or chain conveyors.

[0049] In addition, the planing device 4 refers to the equipment used to cut the surface of the window frame to obtain a flat or specific shape, which can be implemented by a multi-axis planer or a CNC milling machine.

[0050] The dovetail groove device 5 refers to the equipment used to process dovetail-shaped grooves on the window frame line. It can be realized by a dovetail tenon machine. Its main purpose is to form a connection structure between window frame lines.

[0051] The input path 100 and the output path 300 are respectively connected to the two ends of the intermediate path 200, and an installation area is formed between the input path 100 and the output path 300.

[0052] An input track 61 and an output track 62 located within the installation area are installed at one point on the input path 100. A planing device 4 and a dovetail groove opening device 5 located within the installation area are sequentially arranged along the input path between the input track 61 and the output track 62.

[0053] The window frame to be processed passes sequentially through the drying device 1 on the input path 100, the input track 61 on the input path 100, the planing device 4, the dovetail groove opening device 5, the output track 62 on the input path 100, the glazing and grinding device on the intermediate path 200, and the sintering device on the output path 300 to complete the processing.

[0054] By integrating processes such as drying, glazing, grinding, and sintering into a continuous production line, and setting up an installation area between input path 100 and output path 300, the window frame line is guided to the planing device 4 and dovetail groove opening device 5 in the installation area for shape processing via input track 61 and output track 62. This concentrates the dust-generating planing device 4 and dovetail groove opening device 5 in the installation area, facilitating centralized dust treatment. This achieves continuous processing of the entire window frame line while reducing dust diffusion and improving processing accuracy and yield.

[0055] Specifically, the window casing wire to be processed is first placed on the input path 100 and dried by the drying device 1. The dried window casing wire is then conveyed along the input path 100 to the input track 61 near the installation area. The input track 61 transfers the window casing wire from the input path 100 to the installation area. In the installation area, the window casing wire undergoes surface planing by the planing device 4, and then a dovetail groove is formed by the dovetail groove cutting device 5. After the shape processing is completed, the window casing wire is transferred back to the input path 100 via the output track 62 in the installation area. Next, the window casing wire enters the intermediate path 200, where it undergoes surface glazing and polishing treatment at the glazing and polishing device 2. Finally, the surface-treated window casing wire enters the output path 300 and undergoes high-temperature sintering in the sintering device 3, completing the entire processing. The entire process is automated through a continuous input path and integrated processing devices, reducing manual intervention and material handling.

[0056] To achieve a compact layout for the production line, in this embodiment, such as Figure 1 As shown, the input path 100 is arranged perpendicular to the intermediate path 200; the output path 300 is arranged perpendicular to the intermediate path 200.

[0057] Specifically, the input path 100 is preferably arranged perpendicular to the intermediate path 200. This allows the window frame production line to switch paths by approximately 90 degrees when it needs to be transferred from the input path 100 to the intermediate path 200 for glazing and polishing after completing processes such as drying, planing, and dovetail groove cutting on the input path 100. This vertical layout makes the entire production line more compact and improves space utilization. Furthermore, a 90-degree turn is easier to achieve with a simple transfer mechanism compared to complex curved turns or long-distance straight transport. Similarly, the output path 300 is preferably arranged perpendicular to the intermediate path 200. Like the input path 100, this allows the window frame production line to switch paths by approximately 90 degrees when it is transferred from the intermediate path 200 for glazing and polishing to the output path 300 for sintering. This further enhances the compactness of the production line layout and saves space.

[0058] Preferably, the input track 61 is arranged perpendicular to the input path 100, the input end of the input track 61 is connected to the input path 100, and the output track 62 is arranged perpendicular to the input path 100, the output end of the output track 62 is connected to the input path 100.

[0059] A first lifting device 71 is provided between the output end of the input track 61 and the input end of the planing device 4;

[0060] A second lifting device 72 is provided between the output end of the planing device 4 and the input end of the dovetail groove opening device 5;

[0061] A third lifting device 73 is provided between the output end of the dovetail groove device 5 and the input end of the output track 62.

[0062] Preferably, the input track 61 is arranged perpendicular to the input path 100 and the output track 62 is arranged perpendicular to the input path 100. This is to match the "U"-shaped installation area formed by the input path 100, the intermediate path 200 and the output path 300, thereby enabling the input track 61 and the output track 62 to have a compact layout after being set on the input path 100.

[0063] The first lifting device 71 is set between the input rail 61 and the planing device 4. It is used to adjust the height or position of the window frame line before it enters the planing device 4 and to change the running trajectory of the window frame line. Specifically, it can adjust the running trajectory of the window frame line transported by the input rail 61 to match the material input and output direction of the planing device 4 before it enters the planing device 4.

[0064] Similarly, the second lifting device 72 is set between the planing device 4 and the dovetail groove opening device 5, and is used to adjust the height or position of the window frame line when it is transferred from the planing device 4 to the dovetail groove opening device 5, and to change the running trajectory of the window frame line. Specifically, it can adjust the running trajectory of the window frame line after being processed by the planing device 4 to match the material input and output direction of the dovetail groove opening device 5 before entering the dovetail groove opening device 5.

[0065] Similarly, the third lifting device 73 is set between the dovetail groove device 5 and the output track 62, and is used to adjust the height or position of the window frame line when it is transferred from the dovetail groove device 5 to the output track 62, and to change the running trajectory of the window frame line. Specifically, it can adjust the running trajectory of the window frame line after being processed by the dovetail groove device 5 to match the material conveying direction of the output track 62 before entering the output track 62.

[0066] As can be seen from the foregoing, in the production line used for processing window frame lines, the planing device 4 and the dovetail groove cutting device 5 generate dust during operation. This dust will cause pollution when it spreads into the environment, and will affect the normal operation of the equipment and the processing accuracy.

[0067] Therefore, in this embodiment, the production line for processing window frame trim also includes a dust extraction device (not shown), which is arranged below the planing device 4 and the dovetail groove cutting device 5 located in the installation area.

[0068] Among them, the dust collection device (not shown) refers to the equipment used to collect suspended particulate matter in the air, which can be implemented by components such as a fan, filter unit, and dust collection box.

[0069] Specifically, the production line for processing window casing lines includes an input path 100, an intermediate path 200, and an output path 300, forming an installation area between the input path 100 and the output path 300. A planing device 4 and a dovetail groove cutting device 5 are installed on the input path 100 for processing the window casing lines. Dust is generated when the planing device 4 and the dovetail groove cutting device 5 are operating. In this design, a dust collection device (not shown) is arranged below the planing device 4 and the dovetail groove cutting device 5. When the planing device 4 and the dovetail groove cutting device 5 generate dust while processing the window casing lines, this dust moves downwards due to gravity. The dust collection device (not shown) located below generates airflow to suck the falling dust into its interior for collection. This arrangement utilizes the natural downward trend of the dust, enabling the dust collection device (not shown) to capture the dust. The dust collection device (not shown) is integrated with the planing device 4 and the dovetail groove opening device 5 in the same production line, and dust is collected while the window frame is being processed, thus realizing dust management during the processing.

[0070] Preferably, the planing device 4 and the dovetail groove opening device 5 are positioned opposite each other. This relative arrangement can be achieved by placing the two devices on adjacent parallel tracks, thereby concentrating the dust collection device (not shown) below the planing device 4 and the dovetail groove opening device 5, optimizing the space occupied by the equipment in the limited installation area, and facilitating the centralized collection of dust.

[0071] In this embodiment, laser alignment devices (not shown) are provided on the input path, output path 300, input track 61 and output track 62. The laser alignment device (not shown) refers to a device that uses a laser beam for non-contact position detection, thereby constraining the conveying direction of the window frame wire.

[0072] Laser alignment devices (not shown) are installed on the input path, output path 300, input track 61, and output track 62. These devices monitor the precise position and orientation of the window frame line at these critical locations in real time. In this way, the position and orientation of the window frame line are constrained before entering each processing device (such as the planing device 4, the dovetail groove cutting device 5, the glazing and grinding device 2, and the sintering device). This high-precision positioning control provides a foundation for subsequent precision machining. This scheme, combined with a structure that integrates dispersed processes into an assembly line, overcomes the problem of insufficient workpiece transfer positioning accuracy in traditional segmented processing and simple integrated assembly lines while achieving continuous and integrated processing.

[0073] In this embodiment, as Figure 2 As shown, the production line for processing window casing trim also includes:

[0074] The control circuit board 8 is connected to the drying device 1, the planing device 4, the dovetail groove opening device 5, the glazing and grinding device, and the sintering device.

[0075] When a user's operation signal or the production line's detection signal is received, the control circuit board 8 sends a working instruction, and the drying device 1, the planing device 4, the dovetail groove opening device 5, the glazing and grinding device and / or the sintering device work according to the working instruction.

[0076] Specifically, the production line sets up a drying device 1 on the input path 100, a glazing and grinding device 2 on the intermediate path 200, and a sintering device on the output path 300. An installation area is formed between the input path 100 and the output path 300. An input track 61, an output track 62, a planing device 4, and a dovetail groove cutting device 5 are set up in this area, so that the window frame to be processed goes through multiple processing steps such as drying, planing, dovetail groove cutting, glazing and grinding, and sintering in sequence.

[0077] Based on this, a control circuit board 8 is introduced as the central control unit for the entire processing flow. The control circuit board 8 is electrically connected to the main processing devices on the production line (drying device 1, planing device 4, dovetail groove cutting device 5, glazing and grinding device, and sintering device). When operators issue operation signals through the human-machine interface, or when sensors on the production line detect changes in specific states or parameters, these signals are sent to the control circuit board 8. The control circuit board 8 receives and processes these signals, determines the current state of the production line and the next operation to be performed according to the preset control program and logic, and then generates corresponding work instructions. These work instructions are sent to the corresponding processing devices via connections.

[0078] For example, after the drying device 1 completes drying, the control circuit board 8 receives the drying completion detection signal and sends an instruction to the conveyor mechanism to move the workpiece, and also sends a start instruction to the planing device 4. Upon receiving the instructions, each processing device precisely executes its specific processing task. This centralized control method enables the various dispersed processing steps on the production line to work collaboratively as a whole, achieving automated and coordinated management of the processing flow. This control scheme, combined with the physical layout of the production line, allows for the efficient integration of previously dispersed processing steps, overcoming the coordination difficulties and low efficiency problems inherent in traditional segmented processing models.

[0079] In addition, the assembly line for processing window casing lines also includes a signal working element 9, which is electrically connected to the control circuit board 8, and the signal working element 9 includes one or more of a temperature sensor, a pressure sensor, and a pressure switch.

[0080] Signal operating elements 9, specifically including one or more of temperature sensors, pressure sensors, and pressure switches, are electrically connected to the control circuit board 8. These signal operating elements 9 are arranged at critical locations on the production line, such as inside the drying unit 1, inside the sintering unit, in pneumatic or hydraulic pipelines, or at process steps requiring pressure monitoring. By introducing the monitoring of key physical parameters, the control circuit board 8 can more accurately grasp the equipment and process status, thereby issuing more precise work commands and significantly improving the stability and reliability of the processing. This improvement not only enhances the processing quality and yield of the window sleeve line but also enables the timely detection and handling of potential process deviations or equipment failures, helping to ensure the safe operation of the equipment and the safety of operators.

[0081] For example, a thermocouple temperature sensor is installed inside the drying unit 1 of the window casing processing line to measure the air temperature inside the drying chamber in real time. An infrared temperature sensor is installed inside the sintering unit to measure the sintering temperature of the window casing surface non-contactly. In the pneumatic system used to drive the planing device 4 and the dovetail groove opening device 5, a piezoresistive pressure sensor is installed to monitor the air source pressure, and a diaphragm pressure switch is installed at a critical location in the air path to provide an alarm signal in case of abnormal pressure. The output signal cables of these temperature sensors, pressure sensors, and pressure switches are connected to the input port of the control circuit board 8.

[0082] In addition, the production line for processing window frame moldings also includes a communication module 10, which is electrically connected to the control circuit board 8. The communication module 10 is a hardware or software unit used to realize data exchange and information transmission between devices or between devices and external systems. In this embodiment, it is used to enable the control circuit board 8 to interact not only with the drying device 1, the planing device 4, the dovetail groove opening device 5, the glazing and grinding device and / or the sintering device, but also to interact with the external environment through the communication module 10, so as to achieve more flexible and intelligent control and management.

[0083] Finally, it should be noted that the above-described embodiments are merely specific implementations of this disclosure, used to illustrate the technical solutions of this disclosure, and not to limit them. The protection scope of this disclosure is not limited thereto. Although this disclosure has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features within the scope of the technology disclosed in this disclosure. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this disclosure, and should all be covered within the protection scope of this disclosure.

Claims

1. A production line for processing window casing moldings, characterized in that, include: An input path is provided, and a drying device is installed on the input path for drying window sleeve wires. A middle path is provided, on which a glazing and polishing device is installed. The glazing and polishing device is used to glaze and polish the dried window frame line. The output path is equipped with a sintering device, which is used to sinter the glazed and polished window frame lines. The input path and the output path are respectively connected to the two ends of the intermediate path, and an installation area is formed between the input path and the output path; An input track and an output track are installed at one point on the input path, located within the installation area. A planing device and a dovetail groove opening device are sequentially arranged along the input path between the input track and the output track, located within the installation area. The window frame to be processed passes sequentially through the drying device on the input path, the input track on the input path, the planing device, the dovetail groove opening device, the output track on the input path, the glazing and grinding device on the intermediate path, and the sintering device on the output path to complete the processing.

2. The production line for processing window casing lines according to claim 1, characterized in that... : The input path is arranged perpendicular to the intermediate path; The output path is arranged perpendicular to the intermediate path.

3. The production line for processing window casing lines according to claim 1, characterized in that: The input track is arranged perpendicular to the input path, and the input end of the input track is connected to the input path. The output track is arranged perpendicular to the input path, and the output end of the output track is connected to the input path. A first lifting device is provided between the output end of the input track and the input end of the planing device; A second lifting device is provided between the output end of the planing device and the input end of the dovetail groove opening device; A third lifting device is provided between the output end of the dovetail groove device and the input end of the output track.

4. The production line for processing window casing lines according to claim 1, characterized in that, The assembly line for processing window casing trim also includes: A dust collection device is arranged below the planing device and the dovetail groove opening device located in the installation area.

5. The production line for processing window casing lines according to claim 4, characterized in that: The planing device and the dovetail groove opening device are positioned opposite each other.

6. The production line for processing window casing lines according to claim 1, characterized in that: Laser alignment devices are installed on the input path, output path, input track, and output track.

7. The production line for processing window casing lines according to claim 1, characterized in that, The assembly line for processing window casing trim also includes: A control circuit board is connected to the drying device, planing device, dovetail groove opening device, glazing and grinding device, and sintering device. When the control circuit board receives an operation signal from the user or a detection signal from the production line, it sends a working instruction, and the drying device, planing device, dovetail groove opening device, glazing and grinding device and / or sintering device operate according to the working instruction.

8. The production line for processing window casing lines according to claim 7, characterized in that, The assembly line for processing window casing trim also includes: A signal operating element, which is electrically connected to the control circuit board.

9. The production line for processing window casing lines according to claim 8, characterized in that: The signal operating element includes one or more of a temperature sensor, a pressure sensor, and a pressure switch.

10. The production line for processing window casing lines according to claim 7, characterized in that, The assembly line for processing window casing trim also includes: A communication module is electrically connected to the control circuit board.

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