Chute air volume automatic adjusting device

Abstract

The utility model relates to a kind of chute air volume automatic adjusting device.It solves the problem of low air volume adjustment precision, slow control response speed, difficult to adapt to material characteristics and working condition change in prior art.It includes feed tank, feed tank circumferential two sides are connected with feeding chute, feeding chute is equipped with linkage type material passing adjusting mechanism controlled by main control module, and the feeding chute inner wall is provided with the feeding detection component that communicates with main control module, the end of feeding chute close to feed tank is equipped with the discharge control structure connected with main control module, the circumferential inner side upper end of feed tank is provided with swing type material guiding structure and the lower end is provided with filter material unloading component.The utility model has the advantages of high air volume adjustment precision, fast control response speed, can adapt to material characteristics and working condition change, improve conveying efficiency and reduce operating cost.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, specifically to an automatic adjustment device for inclined chute air volume. Background Technology

[0002] Inclined chutes are devices that use air to fluidize powdery materials for conveying, and are widely used in industries such as cement, chemicals, and grain. Airflow is a key factor affecting the efficiency and stability of chute conveying. Insufficient airflow leads to slow material conveying speed and easy blockage; excessive airflow increases energy consumption and accelerates equipment wear. Most existing automatic feeding devices use fixed-hole suction pipes, providing low negative pressure. They cannot adjust the pressure according to the needs of different applications, resulting in similar energy consumption across different applications, leading to high energy consumption in low-flow conveying applications. Furthermore, existing chute airflow adjustments mostly rely on manual valve operation, resulting in problems such as untimely adjustments, low accuracy, and high labor intensity. Some semi-automatic control systems have slow response speeds and struggle to adapt to changes in material characteristics and operating conditions, leading to low conveying efficiency and increased operating costs.

[0003] To address the shortcomings of existing technologies, people have conducted long-term explorations and proposed various solutions. For example, Chinese patent literature discloses an insert injection mold [CN201120214979.4], which includes an outer tube with an air inlet. An inner tube is installed inside the outer tube. Compressed air flows in from the air inlet and flows out through the installation gap between the outer and inner tubes. The inner tube has multiple air guide grooves arranged in a spiral shape on its surface. The inner tube is installed with an adjusting nut, and turning the nut adjusts the size of the installation gap between the inner and outer tubes. The air guide grooves are inclined at 5 degrees, and multiple inclined air guide grooves are combined to form a spiral shape.

[0004] The above solution has solved the problem of low negative pressure in the suction pipe of the automatic feeding device and the inability to adjust it flexibly to a certain extent. However, the solution still has many shortcomings, such as low air volume adjustment accuracy, slow control response speed, difficulty in adapting to material characteristics and working conditions, resulting in low conveying efficiency and increased operating costs. Summary of the Invention

[0005] The purpose of this invention is to address the above-mentioned problems by providing an automatic adjustment device for inclined slot air volume.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automatic chute airflow adjustment device, comprising a feeding box, feeding chutes connected to both sides of the feeding box, a linkage-type material handling adjustment mechanism controlled by a main control module inside the feeding chutes, and a feeding detection component communicating with the main control module on the inner wall of the feeding chutes, a discharge control structure connected to the main control module at one end of the feeding chutes near the feeding box, and a swing-type material guiding structure at the upper end of the inner side of the feeding box and a filter material discharge component at the lower end.

[0007] In the aforementioned automatic air volume adjustment device for inclined chute, the discharge control structure includes a rotating opening and closing baffle disposed between the feeding box and the feeding inclined chute. The rotating opening and closing baffle is rotatably connected by a rotating shaft disposed on the feeding inclined chute, and a linkage gear is disposed at one end of the rotating shaft. A linkage rack is meshed on one side of the linkage gear. The linkage rack is connected to the output end of the drive cylinder and is lifted and lowered by the drive cylinder to drive the linkage gear to rotate.

[0008] In the aforementioned automatic airflow adjustment device for a chute, the feeding detection component includes a pressure sensor, a flow sensor, and a material concentration sensor installed in the feeding chute. The pressure sensor, flow sensor, and material concentration sensor are arranged at both the inlet and outlet of the feeding chute, and are respectively connected to the main control module.

[0009] In the aforementioned automatic air volume adjustment device for inclined chute, an air inlet pipe is provided on the feeding inclined chute, and a blower connected to the main control module is connected to the air inlet pipe.

[0010] In the aforementioned automatic air volume adjustment device for inclined chute, the inlet of one end of the feeding chute is inserted into the feeding box, and a feeding funnel is provided at the upper end of the feeding box, with a swing-type guiding structure located at the bottom of the feeding funnel.

[0011] In the aforementioned automatic air volume adjustment device for inclined chute, the swing-type material guiding structure includes an adjusting shaft passing through the feed box, a discharge guide plate located at the bottom of the feed hopper connected to the adjusting shaft, and a feed through hole corresponding to the discharge guide plate at the upper end of the feeding inclined chute.

[0012] In the aforementioned inclined chute air volume automatic adjustment device, the filter media feeding assembly includes a filter media screen plate disposed in the feeding chute. The filter media screen plate is disposed at an inclination in the feeding chute, with one end of the filter media screen plate located on one side of the feeding through hole and the other end located at the discharge port at the bottom of the feeding box.

[0013] In the aforementioned automatic air volume adjustment device for inclined chute, the linkage material feeding adjustment mechanism includes several rotating adjustment shafts arranged in the feeding inclined chute, and swing air plates are provided on the rotating adjustment shafts.

[0014] In the aforementioned inclined trough air volume automatic adjustment device, there are at least three rotating adjustment shafts arranged coaxially, and each rotating adjustment shaft is equipped with a swing air plate, and the swing air plates located on different rotating adjustment shafts are arranged in an overlapping manner.

[0015] In the aforementioned automatic chute air volume adjustment device, the rotating adjustment shaft is driven by a corresponding linkage belt to drive the corresponding swing air plate to rotate, and each swing air plate is provided with a material passage hole of different specifications.

[0016] Compared with the prior art, the advantages of this utility model are:

[0017] 1. Real-time automatic adjustment: Through real-time monitoring by multiple sensors, combined with the main control module, it can quickly respond to changes in the operating conditions of the feeding chute and achieve precise automatic adjustment of the air volume.

[0018] 2. Improve efficiency and reduce costs: Avoid material blockage or energy waste caused by improper airflow, improve conveying efficiency, and reduce equipment maintenance and operating costs.

[0019] 3. Remote monitoring and management: Supports remote data transmission and control, enabling staff to monitor equipment operating status in real time and achieve intelligent management.

[0020] In summary, this device has high air volume adjustment accuracy and fast control response speed, and can adapt to changes in material characteristics and operating conditions, thereby improving conveying efficiency and reducing operating costs. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the arrangement of the feeding chute in this practical application;

[0022] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the feed box in this utility model;

[0024] Figure 4 This is a schematic diagram of the discharge control structure in this utility model;

[0025] Figure 5 This is a schematic diagram of the internal structure of the feeding chute in this utility model;

[0026] Figure 6 This is a schematic diagram of the swing wind plate structure in this utility model;

[0027] Figure 7 This is a partial structural connection diagram of this utility model;

[0028] In the diagram: 1. Feeding box 11. Feeding chute 12. Feeding funnel 13. Discharge port 14. Main control module 2. Linkage material handling adjustment mechanism 3. Rotary adjustment shaft 31. Swinging air vane 32. Linkage belt 33. Material passage hole 34. Feeding detection assembly 4. Pressure sensor 41. Flow sensor 42. Material concentration sensor 43. Discharge control structure 5. Rotary opening and closing baffle 51. Rotary shaft 52. Linkage gear 53. Linkage rack 54. Drive cylinder 55. Swinging material guiding structure 6. Adjustment shaft 61. Discharge guide plate 62. Feeding through hole 63. Filter material feeding assembly 7. Filter material screen 71. Detailed Implementation

[0029] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0030] like Figure 1-7 As shown, an automatic chute airflow adjustment device includes a feeding box 1, with feeding chutes 11 connected to both sides of the feeding box 1. The feeding chutes 11 are equipped with a linkage-type material handling adjustment mechanism 3 controlled by a main control module 2. The inner wall of the feeding chutes 11 is equipped with a feeding detection component 4 that communicates with the main control module 2. The end of the feeding chutes 11 near the feeding box 1 is equipped with a discharge control structure 5 connected to the main control module 2. The upper part of the inner side of the feeding box 1 is equipped with a swing-type material guiding structure 6, and the lower part is equipped with a filter material feeding component 7.

[0031] The discharge control structure 5 includes a rotating opening and closing baffle 51 disposed between the feeding box 1 and the feeding chute 11. The rotating opening and closing baffle 51 is rotatably connected by a rotating shaft 52 disposed on the feeding chute 11. A linkage gear 53 is disposed at one end of the rotating shaft 52. A linkage rack 54 is meshed on one side of the linkage gear 53. The linkage rack 54 is connected to the output end of the drive cylinder 55 and is lifted and lowered by the drive cylinder 55 to drive the linkage gear 53 to rotate.

[0032] By controlling the lifting and lowering of the linkage rack 54 through the drive cylinder 55, the linkage gear 53 can be rotated, thereby driving the rotary opening and closing baffle 51 to swing and adjust the opening size, thereby controlling the flow rate of material from the feed box 1 into the feeding chute 11, and forming a linkage with the air volume adjustment.

[0033] As can be seen, the feeding detection component 4 includes a pressure sensor 41, a flow sensor 42, and a material concentration sensor 43 installed in the feeding chute 11. The pressure sensor 41, the flow sensor 42, and the material concentration sensor 43 are arranged at both the inlet and outlet of the feeding chute 11. The pressure sensor 41, the flow sensor 42, and the material concentration sensor 43 are respectively connected to the main control module 2.

[0034] The main control module 2 controls the air supply fan on the air inlet duct to adjust the air volume fed into the feeding chute 11 based on the detection data. For example, when the material concentration is too high, the air volume is increased to improve the conveying efficiency; conversely, the air volume is reduced to avoid energy waste.

[0035] Furthermore, an air inlet pipe is provided on the feeding chute 11, and a blower connected to the main control module 2 is connected to the air inlet pipe.

[0036] Specifically, the inlet of one end of the feeding chute 11 is inserted into the feeding box 1, and the upper end of the feeding box 1 is provided with a feeding funnel 12, and the swing-type guiding structure 6 is provided at the bottom of the feeding funnel 12.

[0037] Furthermore, the oscillating material guiding structure 6 includes an adjusting shaft 61 passing through the feed box 1, and a discharge guide plate 62 located at the bottom of the feed funnel 12 connected to the adjusting shaft 61. The upper end of the feeding chute 11 is provided with a feed through hole 63 corresponding to the discharge guide plate 62.

[0038] The oscillating material guide structure 6 is used to control the material flow direction.

[0039] More specifically, the filter media feeding assembly 7 includes a filter media screen plate 71 disposed in the feeding chute 11. The filter media screen plate 71 is disposed at an inclination in the feeding chute 11, and one end of the filter media screen plate 71 is located on one side of the feeding through hole and the other end is disposed at the discharge port 13 at the bottom of the feeding box 1.

[0040] When the material passes through the feeding chute 11, the filter screen 71 can filter particles or dust, allowing them to fall through the screen into the discharge port 13 for discharge, thus achieving material classification.

[0041] In detail, the linkage material feeding adjustment mechanism 3 includes several rotating adjustment shafts 31 arranged in the feeding chute 11, and the rotating adjustment shafts 31 are provided with swing air plates 32.

[0042] Preferably, there are at least three rotating adjustment shafts 31 arranged coaxially, and each rotating adjustment shaft 31 is provided with a swing air plate 32, and the swing air plates 32 located on different rotating adjustment shafts 31 are arranged in an overlapping manner.

[0043] In addition, the rotating adjustment shaft 31 is driven by the corresponding linkage belt 33 to drive the corresponding swing air plate 32 to rotate, and each swing air plate 32 is provided with a material passage hole 34 of different specifications.

[0044] The rotating adjustment shaft 31 is driven by the linkage belt 33, which drives the swing fan plate 32 to rotate. When the angle of the fan plate changes, the opening and superposition combination of the material passage hole 34 changes accordingly, thereby finely adjusting the air volume and material flow rate. For example, increasing the opening of the material passage hole can increase the air volume, and vice versa, while controlling the amount of material passing through.

[0045] In summary, the principle of this embodiment is as follows: the feeding detection component 4 monitors the air pressure, air volume, and material concentration in the feeding chute 11. The main control module switches and adjusts the angle of the swing fan plate 32 according to the monitoring results, and adjusts the opening degree of the rotary opening and closing baffle 51 through the drive cylinder 55, and controls the air volume of the air intake fan in a coordinated manner. This enables the air volume and feeding amount to be adjusted in a coordinated manner according to the actual working conditions of the feeding chute 11, thereby improving the conveying efficiency and reducing blockage.

[0046] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

[0047] Although this document frequently uses terms such as feed box 1, feeding chute 11, feed funnel 12, discharge port 13, main control module 2, linkage-type material handling adjustment mechanism 3, rotating adjustment shaft 31, swing fan 32, linkage belt 33, material passage hole 34, feeding detection component 4, pressure sensor 41, flow sensor 42, material concentration sensor 43, discharge control structure 5, rotating opening and closing baffle 51, rotating shaft 52, linkage gear 53, linkage rack 54, drive cylinder 55, swing-type material guiding structure 6, adjusting shaft 61, discharge guide plate 62, feed through hole 63, filter material feeding component 7, and filter material screen 71, the possibility of using other terms is not excluded. The use of these terms is merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.

Claims

1. An automatic airflow adjustment device for inclined chute, comprising a feed box (1), wherein the feed box (1) is connected to two circumferential inclined chute (11), characterized in that, The feeding chute (11) is equipped with a linkage-type material handling adjustment mechanism (3) controlled by the main control module (2), and the inner wall of the feeding chute (11) is equipped with a feeding detection component (4) that communicates with the main control module (2). The feeding chute (11) is equipped with a discharge control structure (5) connected to the main control module (2) at one end near the feeding box (1). The feeding box (1) is equipped with a swing-type material guiding structure (6) at the upper end of the inner side and a filter material feeding component (7) at the lower end.

2. The inclined slot air volume automatic adjustment device according to claim 1, characterized in that, The discharge control structure (5) includes a rotating opening and closing baffle (51) disposed between the feeding box (1) and the feeding chute (11). The rotating opening and closing baffle (51) is rotatably connected by a rotating shaft (52) disposed on the feeding chute (11). A linkage gear (53) is provided at one end of the rotating shaft (52). A linkage rack (54) is meshed on one side of the linkage gear (53). The linkage rack (54) is connected to the output end of the drive cylinder (55) and is lifted and lowered by the drive cylinder (55) to drive the linkage gear (53) to rotate.

3. The inclined slot air volume automatic adjustment device according to claim 2, characterized in that, The feeding detection component (4) includes a pressure sensor (41), a flow sensor (42), and a material concentration sensor (43) installed in the feeding chute (11). The pressure sensor (41), flow sensor (42), and material concentration sensor (43) are arranged at the inlet and outlet of the feeding chute (11). The pressure sensor (41), flow sensor (42), and material concentration sensor (43) are respectively connected to the main control module (2).

4. The inclined slot air volume automatic adjustment device according to claim 3, characterized in that, The feeding chute (11) is provided with an air inlet pipe, and the air inlet pipe is connected to a blower connected to the main control module (2).

5. The inclined slot air volume automatic adjustment device according to claim 1, characterized in that, The inlet of the feeding chute (11) is inserted into the feeding box (1), and the upper end of the feeding box (1) is provided with a feeding funnel (12). The swing-type guiding structure (6) is set at the bottom of the feeding funnel (12).

6. The inclined slot air volume automatic adjustment device according to claim 5, characterized in that, The swing-type material guiding structure (6) includes an adjusting shaft (61) passing through the feed box (1), and a discharge guide plate (62) located at the bottom of the feed funnel (12) is connected to the adjusting shaft (61). The upper end of the feeding chute (11) is provided with a feed through hole (63) corresponding to the discharge guide plate (62).

7. The inclined slot air volume automatic adjustment device according to claim 6, characterized in that, The filter media feeding assembly (7) includes a filter media screen plate (71) disposed in the feeding chute (11). The filter media screen plate (71) is disposed at an inclination in the feeding chute (11), and one end of the filter media screen plate (71) is located on one side of the feeding through hole and the other end is disposed at the discharge port (13) at the bottom of the feed box (1).

8. The inclined slot air volume automatic adjustment device according to claim 1, characterized in that, The linkage feeding adjustment mechanism (3) includes several rotating adjustment shafts (31) arranged in the feeding chute (11), and the rotating adjustment shafts (31) are provided with swing air plates (32).

9. The inclined slot air volume automatic adjustment device according to claim 8, characterized in that, The rotation adjustment shaft (31) has at least three and is arranged coaxially, and each rotation adjustment shaft (31) is provided with a swing air plate (32), and the swing air plates (32) located on different rotation adjustment shafts (31) are arranged in an overlapping manner.

10. The inclined slot air volume automatic adjustment device according to claim 8, characterized in that, The rotation adjustment shaft (31) is driven by the corresponding linkage belt (33) to drive the corresponding swing air plate (32) to rotate, and each swing air plate (32) is provided with a material passage hole (34) of different specifications.

Images