A winding machine for processing UPS power supply

Abstract

The utility model discloses a winding machine for ups power processing, including base, the front side of base is installed operation panel, the left side of base top is equipped with wire subassembly, the right side of base top is equipped with winding mechanism, including winding subassembly in winding mechanism, including the support seat of symmetrical and sliding installation in the right side of base top, the utility model relates to the technical field of ups power processing. The winding machine for ups power processing, through being provided with winding mechanism, utilize the synchronous sliding of the support seat of two -sided of bidirectional screw rod drive in adjusting component, and then drive the synchronous sliding of two -sided winding shaft, so this can adapt to the skeleton of different length, and the automatic clamping of skeleton is realized simultaneously with the cooperation of the abutting plate, the triangular plate and the linkage assembly, need not manual intervention, and the universality and the fixed stability are taken into account, solve the problem of the easy deviation of the skeleton of the prior art, and the dismounting process is complicated, and the work efficiency is influenced.

Description

Technical Field

[0001] This utility model relates to the field of UPS power supply processing technology, specifically a winding machine for UPS power supply processing. Background Technology

[0002] The reference patent title is: A winding machine for UPS power supply processing (Authorization Announcement No.: CN222781129U, Authorization Announcement Date: 2025.04.22). It includes a base plate, with support legs fixedly installed at the bottom of the base plate, a winding roller arranged above the base plate, and a processing assembly arranged on the top surface of the base plate. The processing assembly includes a disassembly and assembly assembly arranged above the base plate, and a tensioning assembly arranged at the bottom of the disassembly and assembly assembly. After the UPS power supply is wound, it needs to be disassembled. By rotating the screw, due to the sliding arrangement of the irregular block inside the second vertical plate, the screw drives the irregular block to slide away from the motor under its restriction. The telescopic rod is activated so that the outer wall of the push plate no longer contacts the inner wall of the winding roller, and the winding roller is pushed towards the irregular block. This causes the inclined surface of the outer wall of the insert block fixedly installed at the end of the rotating roller inside the winding roller to contact and press with the outer wall of the clamping block, causing the clamping block to slide into the groove. The insert block slides out of the groove, and the rotating roller is removed from the top surface of the base plate for replacement of the winding roller.

[0003] Based on the aforementioned documents: As a key device for ensuring continuous power supply, the quality of coil winding of internal components such as transformers and inductors in UPS power supplies directly determines the voltage regulation performance and service life of the UPS power supply. Existing winding machines, when processing UPS power supply coils, mostly have fixed structures of fixed dimensions, which cannot be flexibly adjusted according to the length and diameter of the UPS power supply coil skeleton. Different tooling needs to be changed to adapt to different specifications of skeletons, resulting in low changeover efficiency, high equipment investment costs, and reliance on manual bolt clamping of the skeleton, which is prone to uneven clamping force. During the winding process, the skeleton is prone to displacement or loosening, resulting in inconsistent coil winding tightness, which affects the electrical performance of the UPS power supply. Therefore, this utility model provides a winding machine for processing UPS power supplies. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a winding machine for UPS power supply processing, which solves the problems of poor installation adaptability and unstable fixing of existing winding machines for frames of different sizes.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a winding machine for UPS power supply processing, comprising a base, an operation panel mounted on the front side of the base, a wire assembly on the left side of the top of the base, and a winding mechanism on the right side of the top of the base, the winding mechanism comprising:

[0006] The winding assembly includes a support base symmetrically and slidably mounted on the top right side of the base. A geared motor is mounted on the outer side of the support base. One end of the output shaft of the geared motor is fixedly connected to a winding shaft via a coupling. A pressure plate is slidably connected to the surface of the winding shaft. A triangular plate is fixedly connected to the inner side of the pressure plate. The surface of the triangular plate is slidably connected to the inside of the winding shaft. A return spring is fixedly connected to one side of the triangular plate. The other end of the return spring is fixedly connected to the inner wall of the winding shaft. The other side of the triangular plate drives a positioning plate to slide inside the winding shaft via a linkage assembly.

[0007] An adjustment component, located inside the base, is used to drive the support seats on both sides to slide synchronously to opposite or opposite sides.

[0008] Preferably, the linkage assembly includes a linkage rod installed on the other side of the triangular plate and a sliding rod installed on the inner side of the positioning plate. A linkage block is fixedly connected to the surface of the linkage rod, and the surface of the sliding rod is slidably connected to the inside of the winding shaft. A slanted slider is fixedly connected to one end of the sliding rod, and a limit spring is fixedly connected to the surface of the slanted slider. One end of the limit spring is fixedly connected to the inner wall of the winding shaft, and the slanted sliding surface of the slanted slider is in contact with the slanted sliding surface of the linkage block.

[0009] Preferably, a symmetrical limiting slide rail is installed on the right side of the top of the base, and the surface of the limiting slide rail is slidably connected to the bottom of the support.

[0010] Preferably, the adjustment assembly includes an adjustment motor mounted on one side of the base. One end of the output shaft of the adjustment motor is fixedly connected to a bidirectional lead screw via a coupling. The surface of the bidirectional lead screw is rotatably connected to the interior of the base. A symmetrical adjustment block is threaded onto the surface of the bidirectional lead screw. The top of the adjustment block is fixedly connected to the bottom of the support base.

[0011] Preferably, the conductor assembly includes connecting plates symmetrically mounted on the top left side of the base. A reciprocating lead screw is rotatably connected to the inner side of the connecting plate, and a conductor motor is fixedly connected to the outer side of the connecting plate. One end of the output shaft of the conductor motor is fixedly connected to one end of the reciprocating lead screw via a coupling. A reciprocating slider is threaded onto the surface of the reciprocating lead screw. A bearing plate is fixedly connected to the top of the reciprocating slider, and a conductor ring is installed on the top of the bearing plate.

[0012] Preferably, a positioning rod is installed on the inner side of the connecting plate and above the reciprocating lead screw, and the surface of the positioning rod is slidably connected to the interior of the bearing plate. Beneficial effects

[0013] This utility model provides a winding machine for UPS power supply processing. Compared with the prior art, it has the following advantages:

[0014] 1. This UPS power supply processing winding machine, by setting up a winding mechanism, uses a bidirectional lead screw in the adjustment component to drive the support seats on both sides to slide synchronously, thereby driving the winding shafts on both sides to slide synchronously. This can adapt to skeletons of different lengths. At the same time, the automatic clamping of the skeleton is achieved by the cooperation of the pressure plate, triangular plate and linkage component, without manual intervention. It takes into account both versatility and fixed stability, and solves the problems of easy displacement of the skeleton and cumbersome disassembly and assembly process in the existing technology, which rely on manual bolt clamping and affect work efficiency.

[0015] 2. This UPS power supply processing winding machine is equipped with a wire assembly. Driven by a wire motor, the wire ring slides back and forth. Under the traction of the wire ring, the enameled wire can be evenly wound on the surface of the frame, making the wire arrangement neater and avoiding the problem of stacking misalignment. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the external structure of this utility model;

[0017] Figure 2 This is a three-dimensional schematic diagram of the adjustment component of this utility model;

[0018] Figure 3 This is a cross-sectional view of the internal structure of the winding shaft of this utility model;

[0019] Figure 4 This is a three-dimensional schematic diagram of the wire assembly of this utility model.

[0020] In the diagram: 1-Base, 2-Operation panel, 3-Wire assembly, 31-Connecting plate, 32-Reciprocating lead screw, 33-Wire motor, 34-Reciprocating slider, 35-Bearing plate, 36-Wire ring, 4-Winding mechanism, 41-Winding assembly, 411-Support seat, 412-Gear motor, 413-Winding shaft, 414-Pressure plate, 415-Triangle plate, 416-Reset spring, 417-Positioning plate, 42-Adjusting assembly, 421-Adjusting motor, 422-Bidirectional lead screw, 423-Adjusting block, 5-Linkage assembly, 51-Linkage rod, 52-Sliding rod, 53-Linkage block, 54-Angled slider, 55-Limit spring, 6-Limit slide rail, 7-Positioning rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This utility model provides a technical solution:

[0023] A UPS power supply winding machine includes a base 1, an operation panel 2 mounted on the front side of the base 1, a wire assembly 3 on the top left side of the base 1, and a winding mechanism 4 on the top right side of the base 1. The winding mechanism 4 includes:

[0024] The winding assembly 41 includes a support base 411 symmetrically and slidably mounted on the top right side of the base 1. A geared motor 412 is mounted on the outer side of the support base 411. One end of the output shaft of the geared motor 412 is fixedly connected to a winding shaft 413 via a coupling. A pressure plate 414 is slidably connected to the surface of the winding shaft 413. A triangular plate 415 is fixedly connected to the inner side of the pressure plate 414. The surface of the triangular plate 415 is slidably connected to the inside of the winding shaft 413. A return spring 416 is fixedly connected to one side of the triangular plate 415. The other end of the return spring 416 is fixedly connected to the inner wall of the winding shaft 413. The other side of the triangular plate 415 drives the positioning plate 417 to slide inside the winding shaft 413 via a linkage assembly 5.

[0025] Adjustment component 42, located inside base 1, is used to drive the support seats 411 on both sides to slide synchronously to opposite or opposite sides.

[0026] The operation panel 2 is electrically connected to the geared motor 412, the regulating motor 421, and the wire motor 33 respectively;

[0027] A groove is provided on the surface of the scroll 413 for the triangular plate 415 to slide.

[0028] By incorporating a winding mechanism 4, the bidirectional lead screw 422 in the adjusting component 42 drives the support seats 411 on both sides to slide synchronously, thereby causing the winding shafts 413 on both sides to slide synchronously. This allows for the adaptation of skeletons of different lengths. Simultaneously, the automatic clamping of the skeleton is achieved through the coordinated action of the pressure plate 414, the triangular plate 415, and the linkage component 5, eliminating the need for manual intervention. This approach balances versatility and stability, solving the problems of easy skeleton displacement and cumbersome disassembly and assembly processes that affect work efficiency in existing technologies that rely on manual bolt clamping.

[0029] In this embodiment, the linkage component 5 includes a linkage rod 51 installed on the other side of the triangular plate 415 and a sliding rod 52 installed on the inner side of the positioning plate 417. A linkage block 53 is fixedly connected to the surface of the linkage rod 51, and the surface of the sliding rod 52 is slidably connected to the inside of the winding shaft 413. A slanted slider 54 is fixedly connected to one end of the sliding rod 52, and a limit spring 55 is fixedly connected to the surface of the slanted slider 54. One end of the limit spring 55 is fixedly connected to the inner wall of the winding shaft 413, and the slanted sliding surface of the slanted slider 54 is in contact with the slanted sliding surface of the linkage block 53.

[0030] Under the influence of the elasticity of the limit spring 55, the inclined sliding surface of the inclined slider 54 will always be in contact with the inclined sliding surface of the linkage block 53.

[0031] In this embodiment, a symmetrical limiting slide rail 6 is installed on the right side of the top of the base 1, and the surface of the limiting slide rail 6 is slidably connected to the bottom of the support base 411.

[0032] The limiting slide rail 6 is used to limit the sliding of the support base 411.

[0033] In this embodiment, the adjustment assembly 42 includes an adjustment motor 421 installed on one side of the base 1. One end of the output shaft of the adjustment motor 421 is fixedly connected to a bidirectional lead screw 422 via a coupling. The surface of the bidirectional lead screw 422 is rotatably connected to the interior of the base 1. A symmetrical adjustment block 423 is threadedly connected to the surface of the bidirectional lead screw 422. The top of the adjustment block 423 is fixedly connected to the bottom of the support base 411.

[0034] The regulating motor 421 is a three-phase asynchronous motor, and the top of the base 1 is provided with a sliding groove for the regulating block 423 to slide.

[0035] In this embodiment, the wire assembly 3 includes a connecting plate 31 symmetrically installed on the top left side of the base 1. A reciprocating lead screw 32 is rotatably connected to the inner side of the connecting plate 31, and a wire motor 33 is fixedly connected to the outer side of the connecting plate 31. One end of the output shaft of the wire motor 33 is fixedly connected to one end of the reciprocating lead screw 32 through a coupling. A reciprocating slider 34 is threadedly connected to the surface of the reciprocating lead screw 32. A bearing plate 35 is fixedly connected to the top of the reciprocating slider 34, and a wire ring 36 is installed on the top of the bearing plate 35.

[0036] The conductor motor 33 is a three-phase asynchronous motor;

[0037] In this embodiment, a positioning rod 7 is installed on the inner side of the connecting plate 31 and above the reciprocating lead screw 32. The surface of the positioning rod 7 is slidably connected to the inside of the bearing plate 35.

[0038] The positioning rod 7 is used to slide and limit the bearing plate 35, the reciprocating slider 34 and the guide ring 36.

[0039] With the wire assembly 3 installed, the wire motor 33 drives the wire ring 36 to slide back and forth. Under the traction of the wire ring 36, the enameled wire can be evenly wound on the surface of the skeleton, making the wire arrangement neater and avoiding the problem of stacking misalignment.

[0040] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0041] During operation, the operator first inputs the length of the skeleton to be processed via the control panel 2. The PLC controller sends a drive command to the adjustment component 42. The adjustment motor 421 drives the bidirectional lead screw 422 to rotate. The rotation of the bidirectional lead screw 422 causes the adjustment blocks 423 and support seats 411 on both sides to slide synchronously to the opposite side. This ensures that the distance between the two winding shafts 413 reaches the desired skeleton length. Then, the adjustment motor 421 is stopped, and the skeleton is fitted onto the two sets of winding shafts 413. Finally, the adjustment motor 421 is restarted to drive the support seats 411 and winding shafts 413 on both sides to slide synchronously. When the frame is in motion, the two sides will contact the pressure plates 414 on both sides respectively, and push the pressure plates 414, triangular plates 415, linkage rods 51 and linkage blocks to slide, so that the return spring 416 is compressed. Since the inclined sliding surface of the linkage block 53 is in contact with the inclined sliding surface of the inclined slider 54, the sliding of the linkage block 53 will form a squeezing force on the inclined slider 54, so that the inclined slider 54, sliding rod 52 and positioning plate 417 slide outward around the scroll 413, so that the limit spring 55 is compressed. The three sets of positioning plates 417 will support and position the inner wall of the frame to keep the frame stable and without loosening.

[0042] Subsequently, the staff threaded the enameled wire through the conductor ring 36 and fixed it at the starting position of the frame. They then started the conductor motor 33 and the reduction motor 412 via the operation panel 2. The reduction motor 412 drove the winding shaft 413 and the frame to rotate, while the conductor motor 33 drove the reciprocating screw 32 to rotate. As the reciprocating screw 32 rotated, the reciprocating slider 34 connected to its surface threadedly moved back and forth along the axial direction of the reciprocating screw 32. This caused the bearing plate 35 on top of the screw to slide on the surface of the positioning rod 7. The bearing plate 35 then drove the conductor ring 36 to slide back and forth synchronously. The conductor ring 36 guided the enameled wire to be wound evenly on the frame, thus realizing the processing operation of the UPS power coil.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A winding machine for UPS power supply processing, comprising a base (1), wherein an operation panel (2) is mounted on the front side of the base (1), characterized in that: The base (1) has a wire assembly (3) on the left side of its top and a winding mechanism (4) on the right side of its top, the winding mechanism (4) including: The winding assembly (41) includes a support base (411) symmetrically and slidably mounted on the top right side of the base (1). A geared motor (412) is mounted on the outside of the support base (411). One end of the output shaft of the geared motor (412) is fixedly connected to a winding shaft (413) via a coupling. A pressure plate (414) is slidably connected to the surface of the winding shaft (413). A triangular plate (415) is fixedly connected to the inside of the pressure plate (414). The surface of the triangular plate (415) is slidably connected to the inside of the winding shaft (413). A return spring (416) is fixedly connected to one side of the triangular plate (415). The other end of the return spring (416) is fixedly connected to the inner wall of the winding shaft (413). The other side of the triangular plate (415) drives the positioning plate (417) to slide inside the winding shaft (413) via a linkage assembly (5). Adjustment component (42), located inside base (1), is used to drive the support seats (411) on both sides to slide synchronously to opposite or opposite sides.

2. The winding machine for UPS power supply processing according to claim 1, characterized in that: The linkage assembly (5) includes a linkage rod (51) installed on the other side of the triangular plate (415) and a sliding rod (52) installed on the inner side of the positioning plate (417). A linkage block (53) is fixedly connected to the surface of the linkage rod (51). The surface of the sliding rod (52) is slidably connected to the inside of the winding shaft (413). A slanted slider (54) is fixedly connected to one end of the sliding rod (52). A limit spring (55) is fixedly connected to the surface of the slanted slider (54). One end of the limit spring (55) is fixedly connected to the inner wall of the winding shaft (413). The slanted sliding surface of the slanted slider (54) is in contact with the slanted sliding surface of the linkage block (53).

3. A winding machine for UPS power supply processing according to claim 1, characterized in that: A symmetrical limiting slide rail (6) is installed on the right side of the top of the base (1), and the surface of the limiting slide rail (6) is slidably connected to the bottom of the support (411).

4. A winding machine for UPS power supply processing according to claim 1, characterized in that: The adjustment assembly (42) includes an adjustment motor (421) installed on one side of the base (1). One end of the output shaft of the adjustment motor (421) is fixedly connected to a double-acting lead screw (422) via a coupling. The surface of the double-acting lead screw (422) is rotatably connected to the interior of the base (1). A symmetrical adjustment block (423) is threadedly connected to the surface of the double-acting lead screw (422). The top of the adjustment block (423) is fixedly connected to the bottom of the support base (411).

5. A winding machine for UPS power supply processing according to claim 1, characterized in that: The wire assembly (3) includes a connecting plate (31) symmetrically installed on the top left side of the base (1). A reciprocating screw (32) is rotatably connected to the inner side of the connecting plate (31), and a wire motor (33) is fixedly connected to the outer side of the connecting plate (31). One end of the output shaft of the wire motor (33) is fixedly connected to one end of the reciprocating screw (32) through a coupling. A reciprocating slider (34) is threadedly connected to the surface of the reciprocating screw (32). A bearing plate (35) is fixedly connected to the top of the reciprocating slider (34), and a wire ring (36) is installed on the top of the bearing plate (35).

6. A winding machine for UPS power supply processing according to claim 5, characterized in that: A positioning rod (7) is installed on the inner side of the connecting plate (31) and above the reciprocating screw (32), and the surface of the positioning rod (7) is slidably connected to the inside of the bearing plate (35).

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