Material transfer device for refractory production

The material transfer device, which uses lifting and translation components working in tandem, solves the problem of low efficiency in manual operation during refractory material production, realizes automated material transfer and stacking, and improves production efficiency and material integrity.

CN224493601UActive Publication Date: 2026-07-14DANYANG QIXU THERMAL INSULATION PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DANYANG QIXU THERMAL INSULATION PROD CO LTD
Filing Date
2025-08-29
Publication Date
2026-07-14

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Abstract

The utility model discloses a kind of material transfer devices of refractory production, comprising: support frame;The both sides end of the support frame is provided with protective net;Lifting assembly;The lifting assembly is set on support frame;Two groups of translation plates;Two groups of translation plates are symmetrically set on lifting assembly;Two groups of moving rods;Two groups of moving rods are respectively set on two groups of translation plates;Two groups of moving rods are used to support material;Translation component;The translation component is set between two groups of translation plates, so that moving rod is displaced on translation plate and drives material to transfer process;The beneficial effects of the utility model are: through the collaborative operation of lifting assembly and translation component, replace artificial handling and stacking process, realize the automation operation of refractory billet transfer and stacking, effectively improve the efficiency of material transfer in refractory production process, reduce artificial labor intensity and manpower cost.
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Description

Technical Field

[0001] This utility model relates to a material transfer device for the production of refractory materials. Background Technology

[0002] In the production of refractory materials, the transfer and stacking of materials (especially refractory billets) is one of the key processes. In the traditional production model, this process mainly relies on manual labor, that is, manually carrying the billets to designated locations and stacking them. However, manual handling has limited speed and requires frequent back-and-forth between the production station and the stacking area, which is difficult to meet the needs of large-scale, continuous production and seriously restricts the overall production progress. In view of this, this utility model proposes a material transfer device for refractory material production to solve the above problems. Utility Model Content

[0003] The purpose of this invention is to provide a material transfer device for refractory material production to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A material transfer device for refractory material production, comprising:

[0006] Support frame; protective nets are provided at both ends of the support frame;

[0007] Lifting assembly; the lifting assembly is mounted on the support frame;

[0008] Two sets of translation plates; the two sets of translation plates are symmetrically arranged on the lifting assembly;

[0009] Two sets of movable rods; the two sets of movable rods are respectively mounted on two sets of translation plates; the two sets of movable rods are used to support the material;

[0010] Translation assembly; the translation assembly is disposed between two sets of translation plates, so that the moving rod is displaced on the translation plates to drive the material to perform the transfer process.

[0011] As an improvement to the above technical solution, the lifting assembly includes two sets of lifting frames, a lifting connecting rod is provided between the two sets of lifting frames, and four sets of guide wheels are provided on the lifting frame. Each pair of guide wheels is symmetrically arranged on both sides of the lifting frame. The guide wheels contact the support frame, so that the lifting frame slides and rises on the support frame.

[0012] The two sets of translation plates are respectively connected to the two sets of lifting frames by bolts.

[0013] As an improvement to the above technical solution, the support frame is provided with four sets of support rods, with each pair of support rods arranged symmetrically.

[0014] The lifting frame is positioned between two sets of support rods, and the guide wheels on both sides of the lifting frame are in contact with the two sets of support rods respectively.

[0015] As an improvement to the above technical solution, a lifting mounting plate is provided on the support frame, and a lifting servo motor is provided on the lifting mounting plate;

[0016] The support frame is also equipped with a lifting transmission rod, and the support frame is also equipped with two sets of first lifting transmission gears. The two sets of first lifting transmission gears are matched with the two sets of lifting frames. The two ends of the lifting transmission rod are equipped with second lifting transmission gears, and the two sets of second lifting transmission gears are matched with the two sets of first lifting transmission gears respectively.

[0017] As an improvement to the above technical solution, a lifting transmission chain is provided between the first lifting transmission gear and the second lifting transmission gear, and both ends of the lifting transmission chain are connected to the lifting frame.

[0018] The outer wall of the lifting transmission rod is provided with a lifting drive gear, and a lifting drive chain is provided between the lifting servo motor and the lifting drive gear.

[0019] As an improvement to the above technical solution, multiple sets of translation connecting rods are provided between the two sets of translation plates, and translation guide grooves are provided on the translation plates;

[0020] A translation frame is slidably arranged in the translation guide groove, and multiple sets of translation reinforcement rods are arranged between the two sets of translation frames;

[0021] The movable rod is mounted on the translation frame.

[0022] As an improvement to the above technical solution, the translation component includes two sets of translation transmission rods, which are symmetrically arranged on the translation plate.

[0023] Two sets of translation transmission gears are symmetrically arranged at both ends of the translation transmission rod. A translation transmission chain is provided on the translation plate. Both ends of the translation transmission chain are connected to the translation frame. The translation transmission chain is also connected to two sets of translation transmission gears that are matched in position on the translation plate.

[0024] As an improvement to the above technical solution, the translation component further includes a translation mounting plate, which is connected to the translation connecting rod, and a translation servo motor is provided on the translation mounting plate;

[0025] A translation drive gear is provided on a set of translation transmission rods, and a translation drive chain is connected between the translation drive gear and the translation servo motor.

[0026] Compared with the prior art, the beneficial effects of this utility model are:

[0027] By coordinating the lifting and translation components, the manual handling and stacking processes are replaced, and the transfer and stacking of refractory billets are automated, which effectively improves the efficiency of material transfer in the refractory production process and reduces the intensity of manual labor and labor costs.

[0028] Two sets of moving rods are used to support the plate bearing the billet. The moving rods are driven by the translation component to move the plate smoothly, which avoids the billet from being bumped or damaged due to improper manual operation during the transfer process, and helps to ensure the integrity of the refractory billet.

[0029] The lifting assembly can precisely control the lifting height of the moving rod and the plate. Combined with the displacement drive of the translation assembly, it can realize the orderly stacking of the plates in the designated stacking area. Furthermore, by placing shims at the corners of the plates, gaps can be maintained between multiple stacked plates to prevent the blanks from being squeezed due to stacking. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the structure of this utility model;

[0031] Figure 2 This is a schematic diagram of the support frame of this utility model;

[0032] Figure 3 This is a schematic diagram of the lifting assembly of this utility model;

[0033] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A;

[0034] Figure 5 This is a schematic diagram showing the positions of the first lifting gear and the second lifting gear of this utility model;

[0035] Figure 6 This utility model Figure 5 Enlarged structural diagram at point B;

[0036] Figure 7 This is a schematic diagram of the translation component of this utility model;

[0037] Figure 8 This is a schematic diagram of the structure of the translation frame of this utility model;

[0038] Figure 9 This is a schematic diagram of the structure of the translation plate of this utility model;

[0039] Figure 10 This utility model Figure 9 A magnified structural diagram at point C.

[0040] In the diagram: 10. Support frame; 11. Protective net; 12. Support rod; 20. Moving rod; 30. Lifting assembly; 31. Lifting connecting rod; 32. Guide wheel; 33. Lifting frame; 34. Lifting transmission chain; 35. First lifting transmission gear; 36. Second lifting transmission gear; 37. Lifting transmission rod; 371. Lifting drive gear; 38. Lifting mounting plate; 381. Lifting servo motor; 382. Lifting drive chain; 40. Translation assembly; 41. Translation transmission rod; 42. Translation servo motor; 43. Translation transmission chain; 44. Translation mounting plate; 45. Translation drive chain; 46. Translation drive gear; 47. Translation transmission gear; 50. Translation plate; 51. Translation frame; 52. Translation reinforcement rod; 53. Translation connecting rod; 54. Translation guide groove. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] Example:

[0043] like Figure 1-10 As shown, this embodiment proposes a material transfer device for refractory material production, comprising:

[0044] Support frame 10; protective nets 11 are provided at both ends of the support frame 10;

[0045] Lifting assembly 30; the lifting assembly 30 is mounted on the support frame 10;

[0046] Two sets of translation plates 50; the two sets of translation plates 50 are symmetrically arranged on the lifting assembly 30;

[0047] Two sets of movable rods 20; the two sets of movable rods 20 are respectively mounted on two sets of translation plates 50; the two sets of movable rods 20 are used to support the material;

[0048] Translation component 40; the translation component 40 is disposed between two sets of translation plates 50, so that the moving rod 20 is displaced on the translation plate 50 to drive the material to perform the transfer process.

[0049] In this embodiment, when transferring refractory material production, the produced refractory material blanks are placed on plates, and then the plates are placed between two sets of moving rods 20. Then, the lifting assembly 30 operates, causing the moving rods 20 to rise, and the translation assembly 40 drives the two sets of translation plates 50 to move, thereby driving the moving rods 20 to move and the plates to move. When the plates are moved to the stacking area, the lifting assembly 30 drives the translation plates 50 to fall, thereby driving the moving rods 20 to fall, until the plates contact the ground of the stacking area. Then, the above steps are repeated so that multiple sets of plates are stacked together, thereby completing the refractory material transfer process.

[0050] Of course, during the stacking of panels, shims can be placed at the corners of the panels to maintain a gap between each group of panels during the stacking of multiple groups of panels.

[0051] Through the coordinated operation of the lifting component 30 and the translation component 40, the manual handling and stacking process is replaced, realizing the automated operation of refractory billet transfer and stacking, which effectively improves the efficiency of material transfer in the refractory production process and reduces the intensity of manual labor and labor costs.

[0052] Two sets of moving rods 20 are used to support the plate bearing the billet. The moving rods 20 are driven by the translation component 40 to move the plate smoothly, which avoids the billet from being bumped or damaged due to improper manual operation during the transfer process, and helps to ensure the integrity of the refractory billet.

[0053] The lifting assembly 30 can precisely control the lifting height of the moving rod 20 and the plate. Combined with the displacement drive of the translation assembly 40, it can realize the orderly stacking of the plate in the designated stacking area. Furthermore, by placing shims at the corners of the plate, gaps can be maintained between multiple stacked plates to avoid damage to the blanks caused by stacking and squeezing. At the same time, it is conducive to the ventilation and drying of the blanks, improving the rationality and reliability of the stacking operation.

[0054] Specifically, the lifting assembly 30 includes two sets of lifting frames 33, with a lifting connecting rod 31 between the two sets of lifting frames 33. Each lifting frame 33 is provided with four sets of guide wheels 32, with each pair of guide wheels 32 symmetrically arranged on both sides of the lifting frame 33. The guide wheels 32 contact the support frame 10, allowing the lifting frame 33 to slide and rise on the support frame 10.

[0055] The two sets of translation plates 50 are respectively connected to the two sets of lifting frames 33 by bolts.

[0056] In this embodiment, the guide wheels 32 symmetrically arranged on both sides of the lifting frame 33 are in contact with the support frame 10, which can form a guiding constraint on the lifting movement of the lifting frame 33, effectively limiting the deviation or shaking of the lifting frame 33 during the sliding lifting process, ensuring that the lifting frame 33 moves smoothly along the preset trajectory, and improving the stability and accuracy of the lifting action.

[0057] The symmetrical distribution of the four sets of guide wheels 32 can evenly distribute the weight of the lifting frame 33 and the components it carries, reduce the contact wear between the lifting frame 33 and the support frame 10, extend the service life of the device, and at the same time reduce the frictional resistance during the lifting process, making the lifting operation smoother and more efficient.

[0058] Specifically, the support frame 10 is provided with four sets of support rods 12, with each pair of support rods 12 arranged symmetrically;

[0059] The lifting frame 33 is positioned between two sets of support rods 12, and the guide wheels 32 on both sides of the lifting frame 33 are in contact with the two sets of support rods 12 respectively.

[0060] Specifically, the support frame 10 is provided with a lifting mounting plate 38, and the lifting mounting plate 38 is provided with a lifting servo motor 381;

[0061] The support frame 10 is also provided with a lifting transmission rod 37, and the support frame 10 is also provided with two sets of first lifting transmission gears 35. The two sets of first lifting transmission gears 35 are matched with the two sets of lifting frames 33. The two ends of the lifting transmission rod 37 are provided with second lifting transmission gears 36, and the two sets of second lifting transmission gears 36 are matched with the two sets of first lifting transmission gears 35 respectively.

[0062] Specifically, a lifting transmission chain 34 is provided between the first lifting transmission gear 35 and the second lifting transmission gear 36, and both ends of the lifting transmission chain 34 are connected to the lifting frame 33.

[0063] The outer wall of the lifting transmission rod 37 is provided with a lifting drive gear 371, and a lifting drive chain 382 is provided between the lifting servo motor 381 and the lifting drive gear 371.

[0064] In this embodiment, during the lifting process of the lifting frame 33, the lifting servo motor 381 is turned on, and the lifting drive chain 382 drives the lifting drive gear 371 to rotate, thereby driving the lifting transmission rod 37 to rotate, which in turn drives the second lifting transmission gear 36 to rotate. With the lifting transmission chain 34 connected to the first lifting transmission gear 35 and the second lifting transmission gear 36, when the lifting transmission chain 34 is displaced, it drives the lifting frame 33 on the lifting transmission chain 34 to rise and fall.

[0065] Powered by the lifting servo motor 381, and in conjunction with the transmission system consisting of the lifting drive gear 371, the lifting drive chain 382, ​​the first lifting transmission gear 35, the second lifting transmission gear 36, and the lifting transmission chain 34, the lifting speed and height of the lifting frame 33 can be precisely controlled, meeting the requirements for lifting accuracy during material transfer and stacking in refractory material production, and ensuring the accuracy of the material's position during the transfer process.

[0066] Specifically, multiple sets of translation connecting rods 53 are provided between the two sets of translation plates 50, and translation guide grooves 54 are provided on the translation plates 50;

[0067] A translation frame 51 is slidably disposed in the translation guide groove 54, and multiple sets of translation reinforcement rods 52 are disposed between the two sets of translation frames 51.

[0068] The movable rod 20 is mounted on the translation frame 51.

[0069] In this embodiment, the two sets of translation plates 50 are connected by multiple sets of translation connecting rods 53, which can enhance the structural rigidity and connection strength between the two sets of translation plates 50, prevent the translation plates 50 from undergoing relative displacement or deformation during the stress process, and ensure the overall structural stability of the translation component 40. At the same time, the multiple sets of translation reinforcement rods 52 between the two sets of translation frames 51 can prevent the translation frames 51 from bending or deforming due to uneven stress when carrying materials, and ensure the structural reliability of the device operation.

[0070] Specifically, the translation component 40 includes two sets of translation transmission rods 41, which are symmetrically arranged on the translation plate 50.

[0071] Two sets of translation transmission gears 47 are symmetrically arranged at both ends of the translation transmission rod 41. A translation transmission chain 43 is provided on the translation plate 50. Both ends of the translation transmission chain 43 are connected to the translation frame 51. The translation transmission chain 43 is also connected to the two sets of translation transmission gears 47 that are matched in position on the translation plate 50.

[0072] Specifically, the translation component 40 also includes a translation mounting plate 44, which is connected to the translation connecting rod 53, and a translation servo motor 42 is provided on the translation mounting plate 44;

[0073] A translation drive gear 46 is provided on a set of translation transmission rods 41, and a translation drive chain 45 is connected between the translation drive gear 46 and the translation servo motor 42.

[0074] In this embodiment, when the moving rod 20 needs to be leveled, the translation servo motor 42 is turned on, and the translation drive chain 45 drives the translation transmission rod 41 to rotate. Since the translation transmission chain 43 is connected between two sets of translation transmission gears 47 that match the position on the translation plate 50, the translation transmission chain 43 can be displaced, thereby driving the translation frame 51 on the translation transmission chain 43 to slide in the translation plate 50.

[0075] Using the translation servo motor 42 as the power source, the translation drive chain 45 and the translation drive gear 46 drive the translation transmission rod 41 to rotate, and link the translation transmission gear 47 and the translation transmission chain 43 to realize displacement transmission. The moving speed and displacement of the translation frame 51 can be precisely controlled, which meets the stringent requirements for translation accuracy in material transfer during refractory material production and ensures the positional accuracy of materials during the transfer process.

[0076] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A material transfer device for refractory material production, characterized in that: include: Support frame (10); protective nets (11) are provided at both ends of the support frame (10). Lifting assembly (30); the lifting assembly (30) is mounted on the support frame (10); Two sets of translation plates (50); the two sets of translation plates (50) are symmetrically arranged on the lifting assembly (30); Two sets of moving rods (20); the two sets of moving rods (20) are respectively set on two sets of translation plates (50); the two sets of moving rods (20) are used to support the material; Translation component (40); the translation component (40) is disposed between two sets of translation plates (50), so that the moving rod (20) is displaced on the translation plate (50) to drive the material to perform the transfer process.

2. The material transfer device for refractory material production according to claim 1, characterized in that: The lifting assembly (30) includes two sets of lifting frames (33), and a lifting connecting rod (31) is provided between the two sets of lifting frames (33). Four sets of guide wheels (32) are provided on the lifting frames (33), and each pair of guide wheels (32) are symmetrically arranged on both sides of the lifting frame (33). The guide wheels (32) are in contact with the support frame (10), so that the lifting frame (33) slides and rises on the support frame (10). The two sets of translation plates (50) are respectively connected to the two sets of lifting frames (33) by bolts.

3. A material transfer device for refractory material production according to claim 2, characterized in that: The support frame (10) is provided with four sets of support rods (12), and every two sets of support rods (12) are symmetrically arranged; The lifting frame (33) is positioned between two sets of support rods (12), and the guide wheels (32) on both sides of the lifting frame (33) are in contact with the two sets of support rods (12) respectively.

4. A material transfer device for refractory material production according to claim 3, characterized in that: The support frame (10) is provided with a lifting mounting plate (38), and the lifting mounting plate (38) is provided with a lifting servo motor (381). The support frame (10) is also provided with a lifting transmission rod (37), and the support frame (10) is also provided with two sets of first lifting transmission gears (35). The two sets of first lifting transmission gears (35) are matched with the two sets of lifting frames (33). The two ends of the lifting transmission rod (37) are provided with second lifting transmission gears (36), and the two sets of second lifting transmission gears (36) are matched with the two sets of first lifting transmission gears (35) respectively.

5. A material transfer device for refractory material production according to claim 4, characterized in that: A lifting transmission chain (34) is provided between the first lifting transmission gear (35) and the second lifting transmission gear (36), and the two ends of the lifting transmission chain (34) are connected to the lifting frame (33); The outer wall of the lifting transmission rod (37) is provided with a lifting drive gear (371), and a lifting drive chain (382) is provided between the lifting servo motor (381) and the lifting drive gear (371).

6. A material transfer device for refractory material production according to claim 1, characterized in that: Multiple sets of translation connecting rods (53) are provided between the two sets of translation plates (50), and translation guide grooves (54) are provided on the translation plates (50); A translation frame (51) is slidably arranged in the translation guide groove (54), and multiple translation reinforcement rods (52) are arranged between the two sets of translation frames (51). The movable rod (20) is mounted on the translation frame (51).

7. A material transfer device for refractory material production according to claim 1, characterized in that: The translation component (40) includes two sets of translation transmission rods (41), which are symmetrically arranged on the translation plate (50). Two sets of translation transmission gears (47) are symmetrically arranged at both ends of the translation transmission rod (41). A translation transmission chain (43) is arranged on the translation plate (50). Both ends of the translation transmission chain (43) are connected to the translation frame (51). The translation transmission chain (43) is also connected to the two sets of translation transmission gears (47) that are matched in position on the translation plate (50).

8. A material transfer device for refractory material production according to claim 7, characterized in that: The translation component (40) also includes a translation mounting plate (44), which is connected to the translation connecting rod (53), and a translation servo motor (42) is provided on the translation mounting plate (44). A translation drive gear (46) is provided on a set of translation transmission rods (41), and a translation drive chain (45) is connected between the translation drive gear (46) and the translation servo motor (42).