Flow guiding heating and feeding device for synthesis reaction kettle

By employing a design that combines an inner and outer rotating shaft rotating in opposite directions within the synthesis reactor, along with a spiral heating tube and stirring blades, the problem of uneven electrolyte heating was solved, achieving uniform heating and mixing of the electrolyte and improving product quality.

CN224524688UActive Publication Date: 2026-07-21河源市联懋新材料有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
河源市联懋新材料有限公司
Filing Date
2025-07-11
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In existing technologies, the electrolyte is not heated evenly during the stirring process in the synthesis vessel, which affects the mixing effect and leads to poor product quality.

Method used

The synthesis reactor employs a flow-guiding heating and feeding device. Through the design of the inner and outer rotating shafts rotating in opposite directions, combined with a spiral heating tube and stirring blades, uniform heating and mixing of the electrolyte are achieved.

Benefits of technology

This improves the heating uniformity and mixing effect of the electrolyte, ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224524688U_ABST
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Abstract

The utility model relates to the technical field of electrolyte preparation, and disclose synthesis reation kettle flow guide heating feeding device, including the reation kettle, the inside surface rotation of reation kettle's top is connected with the inside rotary shaft, the outside surface of inside rotary shaft is rotatively covered and is equipped with the outside rotary shaft, the outside surface fixed cover of inside rotary shaft is equipped with the driving bevel gear, the outside surface fixed cover of outside rotary shaft is equipped with the driven bevel gear, the outside surface fixed cover of transmission shaft is equipped with the transmission bevel gear, the outside surface of outside rotary shaft and inside rotary shaft all fixed cover is equipped with the stirring vane. Through the inside heating of reation kettle of spiral heating pipe, motor drives inside rotary shaft rotation, cooperation driving bevel gear and transmission bevel gear make driven bevel gear rotate, so that inside rotary shaft and outside rotary shaft rotate to opposite direction, so that the stirring vane on inside rotary shaft and outside rotary shaft rotate to opposite direction, thereby improve the stirring effect, thereby the electrolyte is uniformly heated.
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Description

Technical Field

[0001] This utility model relates to the field of electrolyte preparation technology, specifically to a flow guiding heating and feeding device for a synthesis reaction vessel. Background Technology

[0002] Electrolytes are the medium used in chemical batteries, electrolytic capacitors, and other similar applications, with their specific applications varying significantly across different industries. There are electrolytes used in biological systems (also called electrolyte solutions), electrolytes applied in the battery industry, and electrolytes used in electrolytic capacitors, supercapacitors, and other industries. During the synthesis of electrolytes in a reactor, heating is required. Inside the reactor, a motor drives a stirring blade to rotate in one direction to stir the electrolyte during heating. However, this stirring process can easily lead to uneven heating of the electrolyte, affecting the mixing of the electrolyte raw materials and resulting in poor product quality. Therefore, a flow-guiding heating and feeding device for the synthesis reactor has been proposed. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides a flow-guiding heating and feeding device for a synthesis reactor, thereby solving the problems mentioned in the background section.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a synthesis reactor guiding heating and feeding device, comprising a reactor, an inner rotating shaft rotatably connected to the inner surface of the top of the reactor, an outer rotating shaft rotatably sleeved on the outer surface of the inner rotating shaft, a motor fixedly installed on the outer surface of the top of the reactor, the output end of the motor fixedly connected to the inner rotating shaft, a driving bevel gear fixedly sleeved on the outer surface of the inner rotating shaft, a driven bevel gear fixedly sleeved on the outer surface of the outer rotating shaft, a transversely arranged transmission shaft inside the reactor, a transmission bevel gear fixedly sleeved on the outer surface of the transmission shaft, the transmission bevel gear movably meshing with the outer surfaces of the driving bevel gear and the driven bevel gear, and stirring blades fixedly sleeved on the outer surfaces of both the outer and inner rotating shafts.

[0005] Furthermore, an inner sleeve and an outer sleeve are fixedly connected to the top inner surface of the reactor. The outer sleeve is located outside the inner sleeve. A spiral plate is fixedly connected between the outer sleeve and the inner sleeve. Several through holes are opened at the spiral line extending from the outer surface of the spiral plate.

[0006] Furthermore, a spiral blade is fixedly sleeved on the outer surface of the outer rotating shaft, and multiple tumbling blades are fixedly connected to the outer surface of the transmission shaft.

[0007] Furthermore, a spacer is fixedly connected to the inner surface of the reactor, and a spiral heating tube is installed between the spacer and the reactor. The drive shaft is rotatably disposed on the inner wall of the spacer.

[0008] Furthermore, an insulation sleeve is fixedly fitted on the outer surface of the reactor, and hot water is provided inside the insulation sleeve.

[0009] Furthermore, a temperature sensor is installed on the inner top wall of the reactor.

[0010] Furthermore, a bracket is fixedly connected to the inner wall of the spacer, and a protective box is fixedly connected to the outer surface of the bracket. The protective box is provided with the outside of the driving bevel gear, the transmission bevel gear, and the driven bevel gear. The inner rotating shaft, the outer rotating shaft, and the transmission shaft rotate through the outer surface of the protective box.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. The synthesis reactor guiding heating and feeding device heats the inside of the reactor through a spiral heating tube. The motor drives the inner rotating shaft to rotate, which, together with the active bevel gear and the transmission bevel gear, causes the driven bevel gear to rotate. This causes the inner rotating shaft and the outer rotating shaft to rotate in opposite directions, thereby causing the stirring blades on the inner rotating shaft and the outer rotating shaft to rotate in opposite directions, thus improving the stirring effect and uniformly heating the electrolyte.

[0012] 2. The synthesis reactor guiding heating and feeding device, when the electrolyte is transported into the reactor, guides the electrolyte through a spiral plate. The electrolyte is evenly distributed inside the reactor through multiple through holes, avoiding the accumulation of electrolyte in the same place, which facilitates the subsequent mixing and heating of the electrolyte. Attached Figure Description

[0013] Figure 1 This is a front view structural diagram of the present invention; Figure 2 This is a frontal sectional view of the present invention. Figure 3 This is a schematic diagram of the cross-sectional structure of the present invention viewed from below; Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0014] In the diagram: 1. Reactor; 2. Inner shaft; 3. Outer shaft; 4. Driving bevel gear; 5. Transmission bevel gear; 6. Driven bevel gear; 7. Stirring blade; 8. Spiral blade; 9. Tumbling blade; 10. Transmission shaft; 11. Motor; 12. Outer sleeve; 13. Inner sleeve; 14. Spiral plate; 15. Through hole; 16. Spacer; 17. Spiral heating tube; 18. Insulation sleeve; 19. Temperature sensor. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Example 1:

[0017] Please refer to the following: Figures 1-4 This utility model provides a technical solution: a synthesis reactor guiding heating and feeding device, including a reactor 1, an inner rotating shaft 2 rotatably connected to the inner surface of the top of the reactor 1, an outer rotating shaft 3 rotatably sleeved on the outer surface of the inner rotating shaft 2, a motor 11 fixedly installed on the outer surface of the top of the reactor 1, the output end of the motor 11 fixedly connected to the inner rotating shaft 2, a driving bevel gear 4 fixedly sleeved on the outer surface of the inner rotating shaft 2, a driven bevel gear 6 fixedly sleeved on the outer surface of the outer rotating shaft 3, and a transversely arranged transmission shaft 10 inside the reactor 1, with a transmission bevel gear fixedly sleeved on the outer surface of the transmission shaft 10. Wheel 5, transmission bevel gear 5, and the outer surfaces of the driving bevel gear 4 and driven bevel gear 6 are in movable meshing. The outer surfaces of the outer rotating shaft 3 and the inner rotating shaft 2 are both fixedly fitted with stirring blades 7. Specifically, the inner rotating shaft 2 is driven to rotate by the motor 11, which in turn drives the driving bevel gear 4 on the inner rotating shaft 2 to rotate. Under the action of the transmission bevel gear 5, the driven bevel gear 6 is rotated, thereby causing the outer rotating shaft 3 and the inner rotating shaft 2 to rotate in opposite directions. This causes the stirring blades 7 on the surfaces of the outer rotating shaft 3 and the inner rotating shaft 2 to rotate in opposite directions, improving the stirring effect and thus uniformly heating the electrolyte.

[0018] In this embodiment, an inner sleeve 13 and an outer sleeve 12 are fixedly connected to the inner surface of the top of the reactor 1. The outer sleeve 12 is located outside the inner sleeve 13. A spiral plate 14 is fixedly connected between the outer sleeve 12 and the inner sleeve 13. Several through holes 15 are opened at the spiral line extending from the outer surface of the spiral plate 14. Specifically, when the electrolyte enters the reactor 1, it is added into the reactor 1 through the feeding pipe, and the electrolyte is guided by the spiral plate 14. The electrolyte enters the reactor 1 through the through holes 15, so that the electrolyte can fully enter the reactor 1, avoid the electrolyte from accumulating in the same place, and facilitate the subsequent mixing and heating of the electrolyte.

[0019] In this embodiment, a spiral blade 8 is fixedly sleeved on the outer surface of the outer rotating shaft 3, and a plurality of agitating blades 9 are fixedly connected to the outer surface of the transmission shaft 10. Specifically, when the outer rotating shaft 3 rotates, it drives the spiral blade 8 to rotate, and performs spiral stirring on the electrolyte at the lower end. When the transmission shaft 10 rotates, it drives the agitating blades 9 on it to rotate, and agitates the electrolyte.

[0020] In this embodiment, a spacer 16 is fixedly connected to the inner surface of the reactor 1, and a spiral heating tube 17 is installed between the spacer 16 and the reactor 1. The drive shaft 10 is rotatably disposed on the inner wall of the spacer 16. Specifically, the spiral heating tube 17 heats the inside of the reactor 1 and heats the inner wall of the reactor 1.

[0021] In this embodiment, a heat insulation sleeve 18 is fixedly fitted on the outer surface of the reactor 1, and hot water is provided inside the heat insulation sleeve 18. Specifically, hot water is provided inside the heat insulation sleeve 18 to assist in heating the interior of the reactor 1.

[0022] In this embodiment, a temperature sensor 19 is installed on the top inner wall of the reactor 1. Specifically, the temperature sensor 19 senses the temperature value inside the reactor 1.

[0023] In this embodiment, a bracket is fixedly connected to the inner wall of the spacer 16, and a protective box is fixedly connected to the outer surface of the bracket. The protective box is located outside the driving bevel gear 4, the transmission bevel gear 5, and the driven bevel gear 6. The inner rotating shaft 2, the outer rotating shaft 3, and the transmission shaft 10 rotate through the outer surface of the protective box. Specifically, the protective box protects the surfaces of the driving bevel gear 4, the transmission bevel gear 5, and the driven bevel gear 6, preventing materials in the reactor 1 from entering the meshing points of the driving bevel gear 4, the transmission bevel gear 5, and the driven bevel gear 6 and affecting their meshing ability.

[0024] Working principle: In use, the spiral heating tube 17 heats the inside of the reaction vessel 1. The temperature sensor 19 senses the temperature inside the reaction vessel 1. Electrolyte is delivered to the inside of the reaction vessel 1. The motor 11 drives the inner rotating shaft 2 to rotate, which in turn drives the active bevel gear 4 on the inner rotating shaft 2 to rotate. Under the action of the transmission bevel gear 5, the driven bevel gear 6 rotates, causing the outer rotating shaft 3 to rotate in the opposite direction to the inner rotating shaft 2. This causes the stirring blades 7 on the surfaces of the outer rotating shaft 3 and the inner rotating shaft 2 to rotate in the opposite direction. The outer rotating shaft 3 drives the spiral blades 8 to rotate, which spirally stirs the electrolyte at the lower end. When the transmission shaft 10 rotates, it drives the agitator blades 9 on it to rotate, which agitates the electrolyte and improves the stirring effect, thereby heating the electrolyte evenly.

[0025] When the electrolyte enters the reactor 1, it is added into the reactor 1 through the feeding pipe and guided by the spiral plate 14. The electrolyte enters the reactor 1 through the through hole 15, so that the electrolyte can fully enter the reactor 1 and avoid the electrolyte from accumulating in one place, which facilitates the subsequent mixing and heating of the electrolyte.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flow-guiding heating and feeding device for a synthesis reactor, comprising a reactor (1), characterized in that: An inner rotating shaft (2) is rotatably connected to the inner surface of the top of the reactor (1). An outer rotating shaft (3) is rotatably sleeved on the outer surface of the inner rotating shaft (2). A motor (11) is fixedly installed on the outer surface of the top of the reactor (1). The output end of the motor (11) is fixedly connected to the inner rotating shaft (2). An active bevel gear (4) is fixedly sleeved on the outer surface of the inner rotating shaft (2). A driven bevel gear (6) is fixedly sleeved on the outer surface of the outer rotating shaft (3). A transversely arranged transmission shaft (10) is located inside the reactor (1). A transmission bevel gear (5) is fixedly sleeved on the outer surface of the transmission shaft (10). The transmission bevel gear (5) is movably meshed with the outer surfaces of the active bevel gear (4) and the driven bevel gear (6). A stirring blade (7) is fixedly sleeved on the outer surfaces of both the outer rotating shaft (3) and the inner rotating shaft (2).

2. The synthesis reactor flow guiding heating and feeding device according to claim 1, characterized in that: The inner sleeve (13) and the outer sleeve (12) are fixedly connected to the top inner surface of the reactor (1). The outer sleeve (12) is located outside the inner sleeve (13). A spiral plate (14) is fixedly connected between the outer sleeve (12) and the inner sleeve (13). Several through holes (15) are opened at the spiral line extending from the outer surface of the spiral plate (14).

3. The synthesis reactor flow guiding heating and feeding device according to claim 1, characterized in that: The outer surface of the outer rotating shaft (3) is fixedly fitted with a spiral blade (8), and the outer surface of the transmission shaft (10) is fixedly connected with a plurality of turning blades (9).

4. The synthesis reactor flow guiding heating and feeding device according to claim 1, characterized in that: A spacer (16) is fixedly connected to the inner surface of the reactor (1), and a spiral heating tube (17) is installed between the spacer (16) and the reactor (1). The drive shaft (10) is rotatably disposed on the inner wall of the spacer (16).

5. The synthesis reactor flow guiding heating and feeding device according to claim 1, characterized in that: The outer surface of the reactor (1) is fixedly fitted with a heat insulation sleeve (18), and hot water is provided inside the heat insulation sleeve (18).

6. The synthesis reactor guiding heating and feeding device according to claim 1, characterized in that: A temperature sensor (19) is installed on the top inner wall of the reactor (1).

7. The synthesis reactor guiding heating and feeding device according to claim 4, characterized in that: The inner wall of the spacer (16) is fixedly connected to a bracket, and the outer surface of the bracket is fixedly connected to a protective box. The protective box is provided with an active bevel gear (4), a transmission bevel gear (5) and a driven bevel gear (6) on its outside. The inner rotating shaft (2), the outer rotating shaft (3) and the transmission shaft (10) rotate through the outer surface of the protective box.