A device for preparing high-strength lightweight refractory bricks

By introducing automated feeding and regulating devices into the refractory brick preparation equipment, the problem of raw material waste caused by manual feeding was solved, achieving an efficient and low-waste feeding process and improving the utilization efficiency of the preparation equipment.

CN224527558UActive Publication Date: 2026-07-21DENGFENG ZHIQIANG WELFARE REFRACTORY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DENGFENG ZHIQIANG WELFARE REFRACTORY CO LTD
Filing Date
2025-06-12
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Existing refractory brick preparation equipment suffers from serious raw material waste during the feeding process, mainly due to material spillage caused by manual feeding.

Method used

A high-strength lightweight refractory brick preparation device was designed, which includes a feeding device and an adjustment device. The device achieves automated feeding through a combination of a guide pipe, a cylinder, a pusher plate, and a closing plate. The position of the guide pipe is adjusted by a drive motor and a conveyor rod to prevent material spillage.

Benefits of technology

It effectively reduces the waste of refractory brick raw materials, improves feeding efficiency and ease of use of the equipment, and reduces the impact of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to firebrick preparation technical field, concretely to a kind of high-strength light firebrick preparation device, including driver, the inside installation of driver is mould, the drive end of driver is installed with extruder, the upper surface of mould is provided with feeding device, feeding device includes guide tube, guide tube is placed on the upper surface of mould, guide tube is internally provided with guide slot, the lower surface of guide tube is provided with discharge port, discharge port is aligned with the opening of mould upper surface, the other end of guide tube is fixedly connected with cylinder, the drive end of cylinder is fixedly connected with push plate, push plate is slidably connected with the inner wall of guide tube, the side of push plate is fixedly connected with closure plate, closure plate is slidably connected with the inner wall of guide tube.The utility model, by setting feeding device, can effectively facilitate worker to feed raw material, avoid the situation that worker appears material spillage when feeding, thereby reduce the waste rate of firebrick raw material.
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Description

Technical Field

[0001] This utility model relates to the field of refractory brick preparation technology, and in particular to a high-strength lightweight refractory brick preparation device. Background Technology

[0002] The high-strength lightweight refractory brick preparation device is one of the most important pieces of equipment in refractory brick production. Its function is to press refractory materials into refractory bricks of the required shape. Common molding equipment includes static pressing brick machines and hydraulic clay interlocking brick machines. Static pressing brick machines use static pressure to press refractory materials into refractory bricks of the required shape. The application cost of the high-strength lightweight refractory brick preparation device includes the equipment purchase and maintenance costs, energy consumption costs, labor costs, and raw material costs for raw material processing, mixing and molding, drying, firing, testing and packaging.

[0003] When workers need to prepare refractory bricks, they put the refractory brick raw materials into the mold, start the driver, and the driver controls the extruder. The extruder squeezes the raw materials in the mold so that the preparation device can produce refractory bricks. However, the existing preparation devices usually use manual feeding to feed the mold, which causes the material to spill when the workers feed the material, resulting in serious waste of refractory brick raw materials. Utility Model Content

[0004] The purpose of this invention is to solve the problem of serious waste of raw materials for refractory bricks in the existing technology, and to propose a high-strength lightweight refractory brick preparation device.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a high-strength lightweight refractory brick preparation device, including a driver, a mold installed inside the driver, an extruder installed at the driving end of the driver, a feeding device provided on the upper surface of the mold, the feeding device including a guide pipe, the guide pipe placed on the upper surface of the mold, a guide groove opened inside the guide pipe, a discharge port opened on the lower surface of the guide pipe, the discharge port aligned with the opening on the upper surface of the mold, a cylinder fixedly connected to the other end of the guide pipe, a pusher plate fixedly connected to the driving end of the cylinder, the pusher plate slidably connected to the inner wall of the guide pipe, a sealing plate fixedly connected to one side of the pusher plate, the sealing plate slidably connected to the inner wall of the guide pipe, a storage box fixedly connected to the upper surface of the guide pipe, the storage box communicating with the guide pipe, an outer pipe fixedly connected to the upper surface of the storage box, the outer pipe located above the guide pipe, the outer pipe can cooperate with the storage box to achieve the purpose of conveying raw materials.

[0006] Preferably, an adjustment device is provided on one side of the driver. The adjustment device includes a guide bar, which is fixedly connected to one side of the driver. The guide tube is placed between two guide bars, and the guide bars can cooperate with the driver to support the guide bars.

[0007] Preferably, sliders are fixedly connected to both sides of the guide tube, and the sliders are slidably connected to the inner side of the guide strip. The sliders can cooperate with the guide tube to support the guide tube.

[0008] Preferably, one end of the guide strip is fixedly connected to a main block, and one side of the main block is fixedly connected to a drive motor. The main block can cooperate with the guide strip to support the main block.

[0009] Preferably, the drive end of the drive motor is fixedly connected to a transmission rod, the transmission rod is rotatably connected to the outer surface of the guide bar, the transmission rod is threadedly connected to the inside of the slider, and the transmission rod is rotatably connected to the inside of the main block. The main block can cooperate with the drive motor and the transmission rod to achieve the purpose of adjusting the slider's sliding.

[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0011] 1. In this utility model, by setting up a feeding device, when the worker needs to feed raw materials, the outer pipe guides the raw materials into the storage box, the sealing plate blocks the raw materials, and the raw materials are temporarily stored in the storage box. The worker controls the adjusting device to align the discharge port of the guide pipe with the opening on the upper surface of the mold, starts the cylinder, the cylinder pulls the pusher plate, the pusher plate drives the sealing plate, the sealing plate retracts and opens the storage box, and the raw materials inside the storage box fall into the guide groove. The cylinder starts again, the cylinder pushes the pusher plate and the sealing plate, the pusher plate pushes the raw materials into the discharge port, the sealing plate closes the storage box, the guide groove guides the raw materials, and the raw materials fall into the opening of the mold. The worker continues to control the cylinder to push the pusher plate, the pusher plate flattens the accumulated raw materials, the worker controls the cylinder to adjust the pusher plate and the sealing plate to reset, and the worker controls the adjusting device to adjust the feeding device away from the mold. By setting up a feeding device, it is possible to effectively facilitate the worker to feed raw materials, avoid the situation of material spillage during feeding, and thus reduce the waste rate of refractory brick raw materials.

[0012] 2. In this utility model, by setting an adjustment device, when the worker needs to adjust the position of the feeding device, the drive motor is started, the drive motor drives the transmission rod, the transmission rod rotates and adjusts the slider, the guide bar guides the slider, the slider drives the guide tube, and the guide tube can move closer to or further away from the mold. By setting an adjustment device, the worker can effectively and conveniently adjust the position of the feeding device, avoid the influence of the guide tube when using the preparation device, and thus improve the efficiency of the worker in using the preparation device. Attached Figure Description

[0013] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a high-strength lightweight refractory brick preparation device;

[0014] Figure 2 This utility model provides a schematic diagram of the feeding device structure for a high-strength lightweight refractory brick preparation apparatus;

[0015] Figure 3 This invention proposes a device for preparing high-strength lightweight refractory bricks. Figure 2 Enlarged structural diagram at point A in the middle;

[0016] Figure 4 This utility model provides a schematic diagram of the adjustment device structure for a high-strength lightweight refractory brick preparation apparatus;

[0017] Figure 5 This invention proposes a device for preparing high-strength lightweight refractory bricks. Figure 4 Enlarged structural diagram at point B.

[0018] Legend:

[0019] 1. Driver; 2. Extruder; 3. Feeding device; 31. Outer pipe; 32. Storage box; 33. Sealing plate; 34. Cylinder; 35. Pusher plate; 36. Guide chute; 37. Guide pipe; 38. Discharge port; 4. Adjusting device; 41. Main block; 42. Drive motor; 43. Slider; 44. Conveyor rod; 45. Guide bar; 5. Mold. Detailed Implementation

[0020] Please see Figures 1-5 This utility model provides a technical solution: a high-strength lightweight refractory brick preparation device, including a driver 1, a mold 5 installed on the inner side of the driver 1, an extruder 2 installed on the driving end of the driver 1, and a feeding device 3 provided on the upper surface of the mold 5.

[0021] The specific setup and function of the feeding device 3 and the adjusting device 4 will be explained below.

[0022] In this embodiment: the feeding device 3 includes a guide pipe 37, which is placed on the upper surface of the mold 5. A guide groove 36 is provided inside the guide pipe 37, and a discharge port 38 is provided on the lower surface of the guide pipe 37. The discharge port 38 is aligned with the opening on the upper surface of the mold 5. A cylinder 34 is fixedly connected to the other end of the guide pipe 37. A pusher plate 35 is fixedly connected to the driving end of the cylinder 34. The pusher plate 35 is slidably connected to the inner wall of the guide pipe 37. A sealing plate 33 is fixedly connected to one side of the pusher plate 35. The sealing plate 33 is slidably connected to the inner wall of the guide pipe 37. A storage box 32 is fixedly connected to the upper surface of the guide pipe 37. The storage box 32 communicates with the guide pipe 37.

[0023] Specifically, an outer pipe 31 is fixedly connected to the upper surface of the storage box 32. The outer pipe 31 is located above the guide pipe 37 and can cooperate with the storage box 32 to achieve the purpose of conveying raw materials.

[0024] Specifically, an adjustment device 4 is provided on one side of the driver 1. The adjustment device 4 includes a guide bar 45, which is fixedly connected to one side of the driver 1. The feed tube 37 is placed between the two guide bars 45.

[0025] In this embodiment, the guide bar 45 can cooperate with the driver 1 to support the guide bar 45.

[0026] In this embodiment: sliders 43 are fixedly connected to both sides of the guide tube 37. The sliders 43 are slidably connected to the inner side of the guide strip 45. The sliders 43 can cooperate with the guide tube 37 to support the guide tube 37.

[0027] Specifically, one end of the guide strip 45 is fixedly connected to the main block 41, and one side of the main block 41 is fixedly connected to the drive motor 42.

[0028] In this embodiment, the main block 41 can cooperate with the guide strip 45 to support the main block 41.

[0029] Specifically, the drive end of the drive motor 42 is fixedly connected to a transmission rod 44, the transmission rod 44 is rotatably connected to the outer surface of the guide bar 45, the transmission rod 44 is internally threadedly connected to the slider 43, and the transmission rod 44 is internally rotatably connected to the main block 41.

[0030] In this embodiment, the main block 41 can cooperate with the drive motor 42 and the transmission rod 44 to achieve the purpose of adjusting the sliding of the slider 43.

[0031] Working Principle: With the feeding device 3 in place, when the worker needs to feed raw materials, the outer pipe 31 guides the raw materials into the storage box 32. The closing plate 33 blocks the raw materials, which are temporarily stored in the storage box 32. The worker controls the adjusting device 4 to align the discharge port 38 of the guide pipe 37 with the opening on the upper surface of the mold 5. The cylinder 34 is activated, pulling the pusher plate 35. The pusher plate 35 drives the closing plate 33, causing it to retract and open the storage box 32. The raw materials inside the storage box 32 fall into the guide groove 36. The cylinder 34 is then activated again, pushing the pusher plate 35 and the closing plate 33. The pusher plate 35 pushes the raw materials into the discharge port 38. The closing plate 33 closes the storage box 32, and the guide groove 36 guides the raw materials, which fall into the opening of the mold 5. The worker continues to control the cylinder 34 to push the pusher plate 35, which flattens the accumulated raw materials. 34. Adjust the pusher plate 35 and the closing plate 33 to reset. The worker controls the adjustment device 4 to adjust the feeding device 3 away from the mold 5. By setting the feeding device 3, it is possible to effectively facilitate the worker to feed the raw materials, avoiding the situation of material spillage during feeding, thereby reducing the waste rate of refractory brick raw materials. In addition, by setting the adjustment device 4, when the worker needs to adjust the position of the feeding device 3, the drive motor 42 is started. The drive motor 42 drives the conveyor rod 44, the conveyor rod 44 rotates and adjusts the slider 43. The guide bar 45 guides the slider 43, and the slider 43 drives the guide tube 37. The guide tube 37 can be close to or away from the mold 5. By setting the adjustment device 4, it is possible to effectively facilitate the worker to adjust the position of the feeding device 3, avoiding the influence of the guide tube 37 on the worker when using the preparation device, thereby improving the efficiency of the worker in using the preparation device.

Claims

1. A high-strength lightweight refractory brick preparation device, comprising a driver (1), a mold (5) mounted on the inner side of the driver (1), and an extruder (2) mounted on the driving end of the driver (1), characterized in that: The upper surface of the mold (5) is provided with a feeding device (3), which includes a guide tube (37). The guide tube (37) is placed on the upper surface of the mold (5). A guide groove (36) is opened inside the guide tube (37). A discharge port (38) is opened on the lower surface of the guide tube (37). The discharge port (38) is aligned with the opening on the upper surface of the mold (5). A cylinder (34) is fixedly connected to the other end of the guide tube (37). A pusher plate (35) is fixedly connected to the driving end of the cylinder (34). The pusher plate (35) is slidably connected to the inner wall of the guide tube (37). A sealing plate (33) is fixedly connected to one side of the pusher plate (35). The sealing plate (33) is slidably connected to the inner wall of the guide tube (37). A storage box (32) is fixedly connected to the upper surface of the guide tube (37). The storage box (32) is connected to the guide tube (37).

2. The apparatus for preparing high-strength lightweight refractory bricks according to claim 1, characterized in that: An external tube (31) is fixedly connected to the upper surface of the storage box (32), and the external tube (31) is located above the feed tube (37).

3. The apparatus for preparing high-strength lightweight refractory bricks according to claim 1, characterized in that: An adjustment device (4) is provided on one side of the driver (1). The adjustment device (4) includes a guide bar (45). The guide bar (45) is fixedly connected to one side of the driver (1). The feed tube (37) is placed between two guide bars (45).

4. The apparatus for preparing high-strength lightweight refractory bricks according to claim 1, characterized in that: The guide tube (37) is fixedly connected to two sides of a slider (43), and the slider (43) is slidably connected to the inner side of the guide strip (45).

5. The apparatus for preparing high-strength lightweight refractory bricks according to claim 3, characterized in that: One end of the guide strip (45) is fixedly connected to the main block (41), and one side of the main block (41) is fixedly connected to the drive motor (42).

6. The apparatus for preparing high-strength lightweight refractory bricks according to claim 5, characterized in that: The drive end of the drive motor (42) is fixedly connected to a transmission rod (44), the transmission rod (44) is rotatably connected to the outer surface of the guide bar (45), the transmission rod (44) is internally threaded to the slider (43), and the transmission rod (44) is internally rotatably connected to the main block (41).