A condenser scale removal device

By designing a condenser scale removal device, a high-pressure water pump and a high-pressure tee are used to achieve simultaneous cleaning of the inside and outside of the condenser. This solves the problem that existing technologies can only clean the inside or outside of the condenser separately, thus improving descaling efficiency and equipment operation stability.

CN224534877UActive Publication Date: 2026-07-21WUXI XUANYU COOLING & HEATING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI XUANYU COOLING & HEATING TECH CO LTD
Filing Date
2025-08-22
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Existing technologies cannot efficiently clean both the internal and external scale of condensers simultaneously, leading to reduced heat exchange efficiency and equipment failure. Furthermore, most devices can only clean one part of the scale at a time.

Method used

A condenser scale removal device was designed, which uses a high-pressure water pump and a high-pressure tee to split the water source, which is used for high-pressure spray cleaning of the outside of the condenser and for mixing and conveying the descaling agent with the water source inside. The device achieves simultaneous cleaning of the inside and outside through high-pressure nozzles and delivery pipes.

Benefits of technology

It significantly improves the descaling efficiency inside and outside the condenser, enhances the speed and thoroughness of cleaning, and avoids equipment corrosion and increased energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to condenser scale removing device technical field discloses a condenser scale removing device, including mobile platform, the top of mobile platform is fixedly connected with the mounting panel, the top of mounting panel is fixedly connected with the water tank and the support block, the top of mobile platform is fixedly connected with high pressure water pump, one side of high pressure water pump is connected in the inside of water tank through the pipeline, the other side of high pressure water pump is connected with high pressure tee joint through the pipeline, high pressure tee joint is fixedly connected in the top of support block, and both ends of high pressure tee joint all are connected with the connecting pipe, through set up high pressure water pump and high pressure tee joint, realize the two -way shunt of water source inside water tank, are used respectively for condenser outside high pressure spray cleaning and condenser inside scale remover and water source's mixed delivery, can effectively clean the inside and outside of condenser simultaneously, significantly improve the scale removal efficiency.
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Description

Technical Field

[0001] This utility model relates to the technical field of condenser descaling devices, specifically a condenser scale removal device. Background Technology

[0002] As a crucial heat exchange device in industrial equipment, the efficient operation of condensers has a key impact on the overall system performance. However, during long-term use, condensers are prone to scale buildup due to water quality issues, particularly on the condenser pipes and outer surfaces. This scale deposits severely affect heat exchange efficiency, increase energy consumption, and can even lead to equipment failure.

[0003] Currently, there is a lack of devices on the market that can simultaneously and efficiently clean the inside and outside of condensers. This is because the cleaning conditions for the outside and inside of condensers are different. Descaling agents cannot be used on the outside of the condenser to prevent corrosion and damage. At the same time, most devices can only clean the internal pipes or external surfaces of the condenser, which is insufficient to meet the needs of rapid and thorough cleaning in actual production processes.

[0004] Therefore, it is necessary to design a condenser scale removal device to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a condenser scale removal device to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a condenser scale removal device, comprising a mobile platform, a mounting plate fixedly connected to the top of the mobile platform, a water tank and a support block fixedly connected to the top of the mounting plate, a high-pressure water pump fixedly connected to the top of the mobile platform, one side of the high-pressure water pump connected to the inside of the water tank via a pipe, and the other side of the high-pressure water pump connected to a high-pressure tee via a pipe, the high-pressure tee fixedly connected to the top of the support block, and both ends of the high-pressure tee connected to connecting pipes, each of which is equipped with a pressure regulating valve. A support column is fixed to the top of the mounting plate, and a mixing tank is fixed to the top of the support column. One end of a connecting pipe is connected to the interior of the mixing tank, and a servo motor is fixed to the top of the mixing tank. A rotating shaft is fixed to the output shaft of the servo motor, and multiple stirring columns are fixed to the bottom end of the rotating shaft. A common reagent tube is connected to the top of the mixing tank, and a delivery pipe is connected to one side of the mixing tank. A metal hose is fixed to one end of another connecting pipe and delivery pipe, and an end tube is fixed to one end of each of the two metal hoses. A high-pressure nozzle is fixed to one end of one of the end tubes.

[0007] Preferably, a connecting block is fixed to one side of the mobile platform, and a handle is fixed to one side of the connecting block. A water inlet pipe is provided on one side of the water tank, and the water inlet pipe is located above the handle.

[0008] Preferably, the plurality of stirring columns are rotatably disposed inside the mixing chamber, and the length of the stirring columns is less than the inner diameter of the mixing chamber.

[0009] Preferably, the material of the conveying pipe and the end pipe on one side of the conveying pipe is 316L stainless steel pipe, and the outer surface of the conveying pipe and the end pipe are coated with epoxy resin coating.

[0010] Preferably, the two pressure regulating valves are respectively installed at the ends of the two connecting pipes and between the high-pressure tee, and there is a gap between the two connecting pipes and the mounting plate.

[0011] Preferably, a piston is plugged at the top of the reagent tube and at one end of the water inlet tube, and the high-pressure nozzle is fixed to one end of an end tube on the side away from the mixing tank.

[0012] The technical solution provided by this utility model has the following advantages compared with the prior art:

[0013] This invention achieves two-way flow of water from inside the tank by setting up a high-pressure water pump and a high-pressure tee. The water is used for high-pressure spray cleaning of the outside of the condenser and for mixing and transporting the descaling agent with the water inside the condenser. This allows for effective cleaning of both the inside and outside of the condenser at the same time, significantly improving descaling efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is an exploded view of the mixing box structure of this utility model;

[0016] Figure 3 This is a top view of the structure of this utility model;

[0017] In the diagram: 1. Mobile platform; 2. Mounting plate; 3. Connecting block; 4. Handle; 5. Water tank; 6. Water inlet pipe; 7. High-pressure water pump; 8. High-pressure tee; 9. Connecting pipe; 10. Pressure regulating valve; 11. Metal hose; 12. Delivery pipe; 13. End pipe; 14. High-pressure nozzle; 15. Mixing box; 16. Servo motor; 17. Chemical tube; 18. Rotating shaft; 19. Stirring column; 20. Support block; 21. Support column. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0019] Obviously, many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0020] Please see Figure 1-3 This utility model provides a condenser scale removal device, including a mobile platform 1. A mounting plate 2 is fixedly connected to the top of the mobile platform 1. A water tank 5 and a support block 20 are fixedly connected to the top of the mounting plate 2. A high-pressure water pump 7 is fixedly connected to the top of the mobile platform 1. One side of the high-pressure water pump 7 is connected to the inside of the water tank 5 via a pipe, and the other side of the high-pressure water pump 7 is connected to a high-pressure tee 8 via a pipe. The high-pressure tee 8 is fixedly connected to the top of the support block 20, and both ends of the high-pressure tee 8 are connected to connecting pipes 9. Pressure regulating valves 10 are installed on both connecting pipes 9. A support column 21 is fixedly connected to the top of the mounting plate 2. A mixing tank 15 is fixedly connected to the top of the support column 21. One end of one of the connecting pipes 9 is connected to the inside of the mixing tank 15, and a servo motor 16 is fixedly connected to the top of the mixing tank 15. The output shaft of the servo motor 16 is fixedly connected to a rotating shaft 18, and multiple stirring columns 19 are fixedly connected to the bottom end of the rotating shaft 18. A reagent tube is connected to the top of the mixing tank 15. 17. One side of the mixing tank 15 is connected to a conveying pipe 12. One end of the other connecting pipe 9 and the conveying pipe 12 are both fixedly connected to a metal hose 11, and one end of each of the two metal hoses 11 is fixedly connected to a terminal pipe 13. One end of the terminal pipe 13 is fixedly connected to a high-pressure nozzle 14. The water tank 5 can hold cleaning water, while the mixing tank 15 can hold descaling agent. The water in the water tank 5 is split into two paths by a high-pressure water pump 7. One path is sprayed through the high-pressure nozzle 14 to clean the outside of the condenser. The other path mixes the water and descaling agent conveyed inside the mixing tank 15 and discharges it through the conveying pipe 12. The water is then connected to the condenser's pipe through the terminal pipe 13 on one side of the conveying pipe 12 to descale the inside of the condenser. Thus, the inside and outside of the condenser can be cleaned simultaneously. The two pressure regulating valves 10 and the high-pressure tee 8 facilitate the control of the water pressure inside the two connecting pipes 9. Through the above device, the descaling efficiency of the condenser is improved.

[0021] To facilitate the movement of the device, a connecting block 3 is fixedly connected to one side of the mobile platform 1, and a handle 4 is fixedly connected to one side of the connecting block 3. A water inlet pipe 6 is provided on one side of the water tank 5, and the water inlet pipe 6 is located above the handle 4.

[0022] To facilitate the mixing of the descaling agent with the water supply and thus improve the descaling work inside the condenser, multiple stirring columns 19 are rotatably arranged inside the mixing tank 15, and the length of the stirring column 19 is less than the inner diameter of the mixing tank 15.

[0023] To improve the safety of pipeline transportation of mixed water sources and extend the service life of the pipeline, and to reduce the impact of the external environment on the pipeline, the material of the delivery pipe 12 and the end pipe 13 on one side of the delivery pipe 12 is 316L stainless steel pipe, and the outer surface of the delivery pipe 12 and the end pipe 13 are coated with epoxy resin.

[0024] In order to better regulate the water pressure for descaling inside and outside the condenser, the two pressure regulating valves 10 are respectively installed at the ends of the two connecting pipes 9 and between the high-pressure tee 8, and there is a gap between the two connecting pipes 9 and the mounting plate 2.

[0025] To facilitate the control of the opening and closing of the medicine tube 17 and the water inlet pipe 6 and to prevent dust from entering when not in use, pistons are plugged at the top of the medicine tube 17 and one end of the water inlet pipe 6, and the high-pressure nozzle 14 is fixed to one end of a terminal pipe 13 on the side away from the mixing box 15.

[0026] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.

[0027] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way without contradiction. In order to avoid unnecessary repetition, this utility model will not describe the various possible combinations separately.

[0028] Furthermore, various different embodiments of this utility model can be combined in any way, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.

Claims

1. A condenser scale removal device, comprising a mobile platform (1), characterized in that: A mounting plate (2) is fixed to the top of the mobile platform (1). A water tank (5) and a support block (20) are fixed to the top of the mounting plate (2). A high-pressure water pump (7) is fixed to the top of the mobile platform (1). One side of the high-pressure water pump (7) is connected to the inside of the water tank (5) through a pipe. The other side of the high-pressure water pump (7) is connected to a high-pressure tee (8) through a pipe. The high-pressure tee (8) is fixed to the top of the support block (20), and both ends of the high-pressure tee (8) are connected to connecting pipes (9). Pressure regulating valves (10) are installed on both connecting pipes (9). A support column (21) is fixed to the top of the mounting plate (2). A mixing tank is fixed to the top of the support column (21). 15), one end of one of the connecting pipes (9) is connected to the interior of the mixing box (15), and a servo motor (16) is fixedly connected to the top of the mixing box (15). The output shaft of the servo motor (16) is fixedly connected to a rotating shaft (18). Multiple stirring columns (19) are fixedly connected to the bottom end of the rotating shaft (18). A common agent pipe (17) is connected to the top of the mixing box (15). A conveying pipe (12) is connected to one side of the mixing box (15). A metal hose (11) is fixedly connected to one end of the other connecting pipe (9) and the conveying pipe (12). An end pipe (13) is fixedly connected to one end of both metal hoses (11). A high-pressure nozzle (14) is fixedly connected to one end of one end pipe (13).

2. The condenser scale removal device according to claim 1, characterized in that: A connecting block (3) is fixedly connected to one side of the mobile platform (1), and a handle (4) is fixedly connected to one side of the connecting block (3). A water inlet pipe (6) is provided on one side of the water tank (5), and the water inlet pipe (6) is located above the handle (4).

3. The condenser scale removal device according to claim 1, characterized in that: Multiple stirring columns (19) are rotatably disposed inside the mixing chamber (15), and the length of the stirring column (19) is less than the inner diameter of the mixing chamber (15).

4. The condenser scale removal device according to claim 1, characterized in that: The material of the conveying pipe (12) and the end pipe (13) on one side of the conveying pipe (12) is 316L stainless steel pipe, and the outer surface of the conveying pipe (12) and the end pipe (13) are coated with epoxy resin.

5. A condenser scale removal device according to claim 1, characterized in that: The two pressure regulating valves (10) are respectively installed between the ends of the two connecting pipes (9) and the high-pressure tee (8), and there is a gap between the two connecting pipes (9) and the mounting plate (2).

6. The condenser scale removal device according to claim 1, characterized in that: The top end of the reagent tube (17) and one end of the water inlet tube (6) are both fitted with pistons, and the high-pressure nozzle (14) is fixed to one end of an end tube (13) on the side away from the mixing tank (15).