A switching module and switchgear
By using a protective cover to isolate the vertical busbar in the adapter module, the contact assembly is plugged into and plugged into the conductive busbar, which solves the problem of needing to disconnect the power when replacing the conductive busbar adapter module and achieves the effect of replacing the contact assembly without disconnecting the power.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI SMART LIANGXIN POWER DISTRIBUTION CO LTD
- Filing Date
- 2025-07-24
- Publication Date
- 2026-07-21
AI Technical Summary
The replacement of the busbar adapter module requires a power outage, which affects the normal operation of the equipment.
Design an adapter module that uses a protective cover to isolate the vertical busbar. The contact assembly and the conductive busbar are connected by plugging and unplugging through the protective cover, meeting the IP20 protection requirement. The contact assembly can be replaced without power interruption.
This allows for the replacement of contact components without affecting the normal operation of the equipment, meeting IP20 protection requirements and avoiding power outage operations.
Smart Images

Figure CN224537430U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of low-voltage electrical technology, and more specifically, to a switching module and a switch cabinet. Background Technology
[0002] Busbar adapters are important electrical connection devices primarily used to enable current transmission and distribution between different electrical devices. In power systems, busbar adapters are used to establish electrical connections between external circuits and power electronic modules. They are typically used to connect large electrical equipment such as generators, transformers, and switchgear to achieve efficient power transmission and distribution.
[0003] When replacing the busbar adapter module, the cover plate needs to be removed, which exposes the vertical busbar. To ensure safety, the power must be cut off in this case, which affects the normal operation of the equipment. Utility Model Content
[0004] The purpose of this application is to address the shortcomings of the prior art by providing a transfer module and switch cabinet, wherein the vertical busbar is isolated by a protective cover and the contact assembly can be replaced without power-off operation.
[0005] To achieve the above objectives, the technical solutions adopted in the embodiments of this application are as follows:
[0006] In one aspect of this application, a switching module is provided, including a protective cover disposed on one side of a vertical busbar along a first direction. A contact assembly and a conductive busbar are disposed inside the protective cover. The conductive busbar extends out of the protective cover. The contact assembly is plugged into and plugged into the protective cover along the first direction. The contact assembly forms an electrical connection with the conductive busbar and the vertical busbar.
[0007] Optionally, the contact assembly includes a front housing and a rear housing disposed opposite to each other, a bridge-type contact is disposed between the front housing and the rear housing, one end of the bridge-type contact extends out of the rear housing, the end of the bridge-type contact extending out of the rear housing has an electrical connection portion, and the bridge-type contact is electrically connected to the vertical busbar and the conductive busbar through the electrical connection portion.
[0008] Optionally, a first slot is provided on the front shell and a first buckle is provided on the rear shell. The front shell and the rear shell are engaged by the cooperation of the first buckle and the first slot.
[0009] Optionally, the protective cover includes a first protective cover with a plurality of protective holes formed therein, and the electrical connection portion of the bridge-type contact of the contact assembly extends through the protective holes toward the vertical busbar.
[0010] Optionally, a second buckle is provided on the front shell of the contact assembly, and a second slot is provided on the first protective cover. The contact assembly is snapped into the first protective cover by the cooperation of the second buckle and the second slot.
[0011] Optionally, the protective cover further includes a second protective cover, which is disposed opposite to the first protective cover along the first direction, and the second protective cover is close to the vertical busbar, and the conductive busbar is disposed inside the second protective cover.
[0012] Optionally, a third slot is formed on the second protective cover, one end of the conductive bar is inserted into the third slot for fixation, and the other end extends outward from the second protective cover.
[0013] Optionally, an isolating member is formed inside the second protective cover, the isolating member dividing the inner cavity of the second protective cover into a plurality of protective cavities, and the electrical connection portion of the bridge-type contact of the contact assembly extends toward the inner cavity of the second protective cover and corresponds to the protective cavity.
[0014] Optionally, it also includes a mounting plate, wherein the first protective cover and the second protective cover are disposed opposite to each other on both sides of the mounting plate along the first direction;
[0015] The outer wall of the first protective cover is also provided with reinforcing ribs to cooperate with the cover wall of the first protective cover and to secure the first protective cover to the mounting plate.
[0016] In another aspect of this application, a switch cabinet is provided, including a cabinet body, a vertical busbar disposed within the cabinet body, and the aforementioned transfer module.
[0017] The beneficial effects of this application include:
[0018] This application provides a transfer module and switch cabinet. The contact assembly and the vertical busbar can be isolated by a protective cover. When the contact assembly needs to be replaced, the contact assembly is taken out from the protective cover. Since the vertical busbar is isolated by the protective cover, it can meet the IP20 protection requirement. No power-off operation is required, which can meet the normal operation requirements of the equipment. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1This is a schematic diagram of the structure of an adapter module provided in an embodiment of this application;
[0021] Figure 2 An exploded view of a transfer module provided in an embodiment of this application;
[0022] Figure 3 This is a schematic diagram of the contact assembly structure of an adapter module provided in an embodiment of this application;
[0023] Figure 4 This is an exploded view of the contact assembly of a transfer module provided in an embodiment of the present application;
[0024] Figure 5 A schematic diagram of a bridge-type contact structure for a contact assembly of a switching module provided in an embodiment of this application;
[0025] Figure 6 A schematic diagram of the front shell structure of a contact assembly of an adapter module provided in an embodiment of this application;
[0026] Figure 7 A schematic diagram of the rear shell structure of a contact assembly of an adapter module provided in an embodiment of this application;
[0027] Figure 8 This is one of the schematic diagrams of the second protective cover structure of an adapter module provided in an embodiment of this application;
[0028] Figure 9 This is a second schematic diagram of the structure of a second protective cover for an adapter module provided in an embodiment of this application;
[0029] Figure 10 A schematic diagram of the conductive busbar structure of an adapter module provided in an embodiment of this application;
[0030] Figure 11 This is one of the schematic diagrams of the first protective cover structure of an adapter module provided in an embodiment of this application;
[0031] Figure 12 This is a second schematic diagram of the first protective cover structure of an adapter module provided in an embodiment of this application.
[0032] Icons: 11-Vertical busbar; 12-Contact assembly; 121-Bridge contact; 121a-Electrical connection part; 121b-Assembly part; 122-Front shell; 122a-First slot; 122b-Second snap-fit; 123-Rear shell; 123a-First snap-fit; 13-Second protective cover; 131-Mounting hole; 132-Third slot; 133-Isolator; 14-Conductive busbar; 141-Through hole; 15-First protective cover; 151-Cover wall; 152-Reinforcing rib; 153-Second slot; 154-Protective hole; 16-Mounting plate; F1-First direction; F2-Second direction; F3-Third direction. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0034] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. It should be noted that, unless otherwise specified, the various features in the embodiments of this application can be combined with each other, and the combined embodiments are still within the protection scope of this application.
[0035] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0036] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0037] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0038] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0039] One aspect of the embodiments of this application refers to... Figure 1 , Figure 2 A switching module is provided, including a protective cover disposed on one side of a vertical busbar 11 along a first direction F1. A contact assembly 12 and a conductive busbar 14 are disposed inside the protective cover. The conductive busbar 14 extends out of the protective cover. The contact assembly 12 is plugged into and plugged into the protective cover along the first direction F1. The contact assembly 12 forms an electrical connection with the conductive busbar 14 and the vertical busbar 11.
[0040] like Figure 2 As shown, perpendicular to Figure 2 The paper orientation is the first direction F1. A mounting plate 16 is provided in front of the vertical busbar 11 along the first direction F1. The mounting plate 16 is provided with a mounting port. The protective cover includes a first protective cover 15, which is disposed in and fixed in the mounting port. The contact assembly 12 is disposed inside the first protective cover 15. The contact assembly 12 is inserted and removed along the first direction F1 toward the vertical busbar 11. The protective cover can isolate the contact assembly 12 and the vertical busbar 11. When the contact assembly 12 needs to be replaced, it is removed from the protective cover. Since the vertical busbar 11 is isolated by the protective cover, it can meet the IP20 protection requirement. There is no need to disconnect the power, which can meet the normal operation requirements of the equipment.
[0041] One end of the conductive busbar 14 is inserted into the protective cover for electrical connection with the contact assembly 12, and the other end extends out of the protective cover for external connection of the outgoing cable. For example, the conductive busbar 14 is generally a copper busbar, but it can also be a copper-aluminum composite busbar, etc., as long as it is made of a conductive material.
[0042] Among them, reference Figures 3-5 As shown, the contact assembly 12 includes a front housing 122 and a rear housing 123 disposed opposite to each other. A bridge-type contact 121 is disposed between the front housing 122 and the rear housing 123. One end of the bridge-type contact 121 extends out of the rear housing 123. The end of the bridge-type contact 121 extending out of the rear housing 123 has an electrical connection portion 121a. The bridge-type contact 121 is electrically connected to the vertical busbar 11 and the conductive busbar 14 through the electrical connection portion 121a.
[0043] like Figures 6-10As shown, the front housing 122 forms a structure with an inner cavity. One end of the bridge-type contact 121 is placed in the inner cavity of the front housing 122 and is installed by fitting the inner cavity of the front housing 122 through the assembly part 121b of the bridge-type contact 121. Then, the rear housing 123 is installed to fix the bridge-type contact 121. The rear housing 123 is an open frame structure, so that the other end of the bridge-type contact 121 extends out of the rear housing 123 along the first direction F1. The end of the bridge-type contact 121 extending out of the rear housing 123 forms an electrical connection part 121a. The bridge-type contact 121 forms an electrical connection with the vertical busbar 11 and the conductive busbar 14 through its electrical connection part 121a.
[0044] When the front cover 122 and the rear cover 123 are installed, they are connected by a snap-fit mechanism to facilitate disassembly and assembly. For example, the front cover 122 is provided with a first slot 122a, and the rear cover 123 is provided with a first buckle 123a. The front cover 122 and the rear cover 123 are snap-fitted together by the cooperation of the first buckle 123a and the first slot 122a.
[0045] like Figure 11 , Figure 12 As shown, the protective cover includes a first protective cover 15, in which a plurality of protective holes 154 are formed. The electrical connection portion 121a of the bridge-type contact 121 of the contact assembly 12 extends through the protective holes 154 toward the vertical busbar 11.
[0046] The first protective cover 15 has an internally recessed structure to form a cavity within the first protective cover 15. A cover wall 151 is formed at the cavity opening for connection with the mounting plate 16. A plurality of protective holes 154 are formed within the cavity, each protective hole 154 penetrating the cavity wall of the first protective cover 15. Two protective holes 154 arranged side by side along the second direction F2 are used to allow the two electrical connection portions 121a of a bridge-type contact 121 to pass through.
[0047] In the embodiments of this application, the front shell 122 can accommodate multiple bridge-type contacts 121 arranged side by side along the third direction F3. The first direction F1, the second direction F2, and the third direction F3 are perpendicular to each other, which allows a first protective cover 15 to install multiple bridge-type contacts 121, and a mounting plate 16 to set multiple contact assemblies 12. By increasing or decreasing the number of contact assemblies 12 and bridge-type contacts 121, flexible switching between large current and small current can be achieved, making the unit height of large current and small current consistent, which is convenient for modification.
[0048] When the contact assembly 12 and the first protective cover 15 are installed together, a second buckle 122b is provided on the front shell 122 of the contact assembly 12, and a second slot 153 is provided on the first protective cover 15. The contact assembly 12 is snapped into the first protective cover 15 by the cooperation of the second buckle 122b and the second slot 153.
[0049] In addition, a reinforcing rib 152 is formed on the outer wall of the first protective cover 15. The reinforcing rib 152 can play a limiting role. The reinforcing rib 152 cooperates with the cover wall 151 to lock the first protective cover 15 onto the mounting plate 16, and also to improve the structural strength of the first protective cover 15.
[0050] The protective shield also includes a second protective shield 13, such as Figure 8 , Figure 9 As shown, the second protective cover 13 is disposed opposite to the first protective cover 15 along the first direction F1, and the second protective cover 13 is close to the vertical busbar 11, and the conductive busbar 14 is disposed inside the second protective cover 13.
[0051] The first protective cover 15 and the second protective cover 13 are disposed opposite each other on both sides of the mounting plate 16 along the first direction F1.
[0052] Specifically, a third slot 132 is formed on the second protective cover 13, one end of the conductive busbar 14 is inserted into the third slot 132 for fixation, and the other end extends outward from the second protective cover 13.
[0053] The groove wall of the third slot 132 forms a mounting hole 131, correspondingly, such as Figure 10 As shown, a through hole 141 is formed on the conductive bus 14. The two are fixed with bolts and nuts so that one end of the conductive bus 14 is fixed in the slot of the second protective cover 13, and the other end extends outward through the second protective cover 13. The end of the conductive bus 14 located outside the second protective cover 13 is used to connect with the outgoing cable.
[0054] An isolator 133 is formed inside the second protective cover 13, dividing the inner cavity of the second protective cover 13 into multiple protective cavities. The electrical connection portion 121a of the bridge-type contact 121 of the contact assembly 12 extends toward the inner cavity of the second protective cover 13 and corresponds to the protective cavity. At the same time, the isolator 133 also serves as a support to enhance the structural strength of the second protective cover 13.
[0055] The bridge-type contact 121 of the contact assembly 12 has two electrical connection portions 121a. The electrical connection portions 121a extend along the first direction F1 through the protective hole 154 of the first protective cover 15 toward the second protective cover 13. The electrical connection portions 121a correspond one-to-one with the protective hole 154 and the protective cavity.
[0056] On the other hand, this application also discloses a switch cabinet, including a cabinet body, a vertical busbar 11 disposed in the cabinet body, and a transfer module as described above.
[0057] A circuit breaker may also be installed inside the switch cabinet. The mounting plate 16 is located on the side of the vertical busbar 11 near the circuit breaker. The mounting plate 16 is fixed inside the switch cabinet with screws. The end of the conductive busbar 14 extending out of the second protective cover 13 is also fixed inside the switch cabinet.
[0058] The electrical connection of the circuit breaker, vertical busbar 11, conductor busbar 14, and outgoing cables in the switch cabinet is achieved through the adapter module.
[0059] Due to the structural design of the transfer module, the switch cabinet of this application can be used in small-sized scenarios, resulting in a smaller cabinet width. Compared with the conventional cabinet width of 600mm, the cabinet width of this application can be reduced to 400mm, occupying less space.
[0060] This circuit breaker incorporates the same structure and beneficial effects as the transfer module in the foregoing embodiments. The structure and beneficial effects of the transfer module have been described in detail in the foregoing embodiments and will not be repeated here.
[0061] The above description is merely an optional embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. An adapter module, characterized in that, The device includes a protective cover disposed on one side of a vertical busbar (11) along a first direction (F1). The protective cover contains a contact assembly (12) and a conductive busbar (14). The conductive busbar (14) extends out of the protective cover. The contact assembly (12) is plugged into and plugged into the protective cover along the first direction (F1). The contact assembly (12) forms an electrical connection with the conductive busbar (14) and the vertical busbar (11).
2. The adapter module according to claim 1, characterized in that, The contact assembly (12) includes a front shell (122) and a rear shell (123) disposed opposite to each other. A bridge-type contact (121) is disposed between the front shell (122) and the rear shell (123). One end of the bridge-type contact (121) extends out of the rear shell (123). The end of the bridge-type contact (121) extending out of the rear shell (123) has an electrical connection portion (121a). The bridge-type contact (121) is electrically connected to the vertical busbar (11) and the conductive busbar (14) through the electrical connection portion (121a).
3. The adapter module according to claim 2, characterized in that, The front shell (122) is provided with a first slot (122a), and the rear shell (123) is provided with a first buckle (123a). Through the cooperation of the first buckle (123a) and the first slot (122a), the front shell (122) and the rear shell (123) are engaged.
4. The adapter module according to claim 3, characterized in that, The protective cover includes a first protective cover (15) with a plurality of protective holes (154) formed therein. The electrical connection portion (121a) of the bridge-type contact (121) of the contact assembly (12) extends through the protective holes (154) toward the vertical busbar (11).
5. The adapter module according to claim 4, characterized in that, The front shell (122) of the contact assembly (12) is provided with a second buckle (122b), and the first protective cover (15) is provided with a second slot (153). The contact assembly (12) is snapped into the first protective cover (15) by the cooperation of the second buckle (122b) and the second slot (153).
6. The adapter module according to claim 4, characterized in that, The protective cover also includes a second protective cover (13), which is disposed opposite to the first protective cover (15) along the first direction (F1), and the second protective cover (13) is close to the vertical busbar (11), and the conductive busbar (14) is disposed inside the second protective cover (13).
7. The adapter module according to claim 6, characterized in that, A third slot (132) is formed on the second protective cover (13). One end of the conductive busbar (14) is inserted into the third slot (132) for fixation, and the other end extends outward from the second protective cover (13).
8. The adapter module according to claim 6, characterized in that, An isolator (133) is formed inside the second protective cover (13), the isolator (133) divides the inner cavity of the second protective cover (13) into a plurality of protective cavities, and the electrical connection portion (121a) of the bridge-type contact (121) of the contact assembly (12) extends toward the second protective cover (13) and corresponds to the protective cavity.
9. The adapter module according to any one of claims 6 to 8, characterized in that, It also includes a mounting plate (16), with the first protective cover (15) and the second protective cover (13) disposed opposite each other on both sides of the mounting plate (16) along the first direction (F1); The outer wall of the first protective cover (15) is also provided with reinforcing ribs (152) to cooperate with the cover wall (151) of the first protective cover (15) to secure the first protective cover (15) onto the mounting plate (16).
10. A switch cabinet, characterized in that, It includes a cabinet, a vertical busbar (11) disposed within the cabinet, and a transfer module as described in any one of claims 1 to 9.