A surfactant impurity filtration separation device
By using a motor-driven transmission rod to rotate the stirring plate and the annular filter screen, combined with the design of the socket and slot, the problem of the existing surfactant filtration device being unable to effectively separate impurities and disassemble for maintenance is solved, achieving efficient separation and convenient operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- RUGAO WANLI CHEM IND
- Filing Date
- 2025-06-16
- Publication Date
- 2026-07-24
AI Technical Summary
Existing surfactant filtration devices cannot effectively separate impurities when using filter screens and gauze, and are not easy to disassemble and maintain, which affects filtration efficiency and effect.
The motor-driven transmission rod rotates the stirring plate and the annular filter screen. Combined with the design of the socket and slot, it can achieve efficient separation of oil-water emulsions of ionic and nonionic surfactants. The collection tank can be easily replaced through the drainer and slide rail.
It achieves efficient separation and convenient disassembly and maintenance of surfactants, improving filtration efficiency and equipment convenience.
Smart Images

Figure CN224541036U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surfactant processing technology, and specifically to a surfactant impurity filtration and separation device. Background Technology
[0002] The chemical industry is a general term for enterprises and units engaged in chemical industrial production and development. It encompasses sectors such as chemical engineering, oil refining, metallurgy, energy, light industry, petrochemicals, environment, pharmaceuticals, environmental protection, and military industry, involving engineering design, fine and daily chemical products, energy and power, technology development, production technology management, and scientific research. The chemical industry permeates all aspects of life and is an indispensable and important component of the national economy. Chemical products are closely related to people's lives, especially surfactants. In daily life, surfactants act as detergents, emulsifiers, and foaming agents, and are widely used in toothpaste, shampoo, laundry detergent, cosmetics, plastic mold release agents, lubricants, as well as in the pharmaceutical, paper, building materials, and chemical industries.
[0003] Chinese Patent Publication No. CN219272386U discloses a surfactant impurity filtration and separation device. The technical solution provided in this patent document includes a base, with a housing fixedly connected to the top of the base. A cavity is formed at the lower part of the housing, and a drive motor is fixedly installed in the middle of the cavity. The output shaft of the drive motor is connected to a rotating shaft. This invention, by setting up a drive motor, a filter box, gauze, a circular ring block, and an arc block, allows the rotation of a bidirectional threaded rod to cause two moving plates and the arc block to move in opposite directions. The cooperation between the circular ring block and the arc block fixes the filter box and gauze. The operation of the drive motor causes the filter box and moving plates to rotate via the rotating shaft, allowing the gauze to quickly filter the surfactant inside the filter box, increasing the surfactant filtration efficiency, and providing a good filtration and separation effect for surfactant impurities.
[0004] To address the issue that existing surfactant filtration devices typically use filter screens and gauze for filtration, but the filter screens are unable to effectively separate impurities from the surfactants, current technology employs a drive motor to rotate the filter screen box and moving plate via a shaft. This allows the gauze to quickly filter the surfactants inside the filter screen box, increasing the filtration efficiency. However, this approach still presents the problem of inconvenience in disassembling and maintaining the stirring plate and annular filter screen, further compromising the separation performance of the device. Utility Model Content
[0005] The purpose of this invention is to provide a surfactant impurity filtration and separation device to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0007] A surfactant impurity filtration and separation device includes a device body, a support frame at the bottom of the device body, a tank mounting groove above the support frame, and feet welded to the bottom of the support frame.
[0008] The surface of the tank mounting groove is provided with a separation mechanism, and the inside of the support frame is provided with the interior of a collection mechanism.
[0009] The separation mechanism includes a separation tank, an annular filter screen, a slot, a stirring plate, a mounter, a connecting hole, a transmission rod, and a motor. The separation tank is fixedly installed inside the tank mounting slot. An annular filter screen is movably installed inside the separation tank. A slot is welded to the inner wall of the annular filter screen. A stirring plate is engaged inside the slot. The stirring plates are all welded to the surface of the mounter. A connecting hole is opened inside the mounter. The connecting hole is fitted onto the surface of the transmission rod. A motor is fixedly installed at the input end of the transmission rod.
[0010] A further improvement of this utility model is that: the top of the separation tank is provided with a liquid inlet, which delivers the raw liquid into the interior of the separation tank.
[0011] A further improvement of this utility model is that: the number of stirring plates welded to the surface of the installer is six, the middle part of the surface of the stirring plate is a filter screen, and the installer installs the stirring plates into the interior of the separation tank.
[0012] A further improvement of this utility model is that the transmission rod extends out of the separation tank, the motor is equipped with a motor bracket, and the motor drives the installation device to drive the stirring plate and the annular filter screen through the transmission rod, thereby realizing the separation of stable oil-water emulsions with ionic and nonionic surfactants.
[0013] A further improvement of this utility model is that the collection mechanism includes a drainer, an installation groove, a collection groove, and a slide rail. The drainer is fixedly installed between the support frame and the tank installation groove. The installation groove is opened inside the support frame. The collection groove is movably installed inside the installation groove. The bottom of the collection groove is movably connected to the slide rail. The drainer discharges the liquid processed in the separation tank into the collection mechanism through the conveying pipe in the tank installation groove.
[0014] A further improvement of this utility model is that: the surface of the drainer is provided with a control button, the collection tank is located directly below the drainer and a pull handle is welded to its surface, and the drainer controls whether the liquid flows into the collection tank through the control button.
[0015] A further improvement of this utility model is that the slide rail is set at the bottom of the mounting groove, and the collection groove is pulled out and installed in the mounting groove by pulling the handle and the slide rail.
[0016] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0017] 1. This utility model provides a surfactant impurity filtration and separation device. By setting a motor and a transmission rod, the installer drives the stirring plate to rotate, and at the same time drives the slot to drive the annular filter screen to rotate inside the separation tank. This achieves efficient separation of stable oil-water emulsions of ionic and nonionic surfactants. In addition, the sleeve hole and slot facilitate the disassembly and maintenance of the stirring plate and the annular filter screen, ensuring the separation effect of the equipment.
[0018] 2. This utility model provides a surfactant impurity filtration and separation device. By setting a drain device in conjunction with the separation tank, the separated liquid is discharged into the collection tank. At the same time, with the help of a slide rail, it is convenient to replace the collection tank when it is full of liquid, thus improving the convenience of the device. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the internal structure of the present invention;
[0021] Figure 3 This utility model Figure 2 Enlarged view of the structure at point A in the middle;
[0022] Figure 4 This is a front view structural diagram of the present invention.
[0023] In the diagram: 1. Equipment body; 11. Support frame; 12. Tank mounting groove; 13. Support leg; 2. Separation mechanism; 21. Separation tank; 22. Annular filter screen; 23. Slot; 24. Stirring plate; 25. Installer; 26. Socket hole; 27. Transmission rod; 28. Motor; 3. Collection mechanism; 31. Drainage device; 32. Mounting groove; 33. Collection tank; 34. Slide rail. Detailed Implementation
[0024] The present invention will be further described in detail below with reference to embodiments:
[0025] Please see Figure 1-4 The present invention provides the following technical solution:
[0026] Example 1: This example provides a surfactant impurity filtration and separation device, including a device body 1. A support frame 11 is provided at the bottom of the device body 1, and a tank mounting groove 12 is provided above the support frame 11. Support legs 13 are welded to the bottom of the support frame 11. A separation mechanism 2 is provided on the surface of the tank mounting groove 12. A collection mechanism 3 is located inside the support frame 11. The separation mechanism 2 includes a separation tank 21, an annular filter screen 22, a slot 23, a stirring plate 24, and a mounting device. 25. A connecting hole 26, a transmission rod 27, and a motor 28 are provided. The separation tank 21 is fixedly installed inside the tank mounting groove 12. An annular filter screen 22 is movably installed inside the separation tank 21. A groove 23 is welded to the inner wall of the annular filter screen 22. A stirring plate 24 is engaged inside the groove 23. The stirring plates 24 are all welded to the surface of the mount 25. A connecting hole 26 is provided inside the mount 25. The connecting hole 26 is fitted onto the surface of the transmission rod 27. The input end of the transmission rod 27 is fixed. A motor 28 is installed. The top of the separation tank 21 has a liquid inlet that delivers the raw liquid into the separation tank 21. Six stirring plates 24 are welded to the surface of the installer 25. Each stirring plate 24 has a filter screen in the center. The installer 25 installs the stirring plates 24 into the separation tank 21. A transmission rod 27 extends out of the separation tank 21. The motor 28 has a motor bracket. The motor 28, through the transmission rod 27, drives the installer 25 to move the stirring plates 24 and the annular filter screen 22, thus achieving… To separate oil-water emulsions stabilized by ionic and nonionic surfactants, a motor 28, in conjunction with a transmission rod 27, drives the mounting device 25 to rotate the stirring plate 24. Simultaneously, the slot 23 drives the annular filter screen 22 to rotate inside the separation tank 21, achieving efficient separation of oil-water emulsions stabilized by ionic and nonionic surfactants. Furthermore, the fitting holes 26 and slot 23 facilitate the disassembly and maintenance of the stirring plate 24 and the annular filter screen 22, ensuring the separation effect of the equipment.
[0027] Example 2: Based on Example 1, this utility model provides a technical solution: Preferably, the collection mechanism 3 includes a drainer 31, a mounting groove 32, a collection groove 33, and a slide rail 34. The drainer 31 is fixedly installed between the support frame 11 and the tank mounting groove 12. The mounting groove 32 is opened inside the support frame 11, and the collection groove 33 is movably installed inside the mounting groove 32. The bottom of the collection groove 33 is movably connected to the slide rail 34. The drainer 31 discharges the processed liquid in the separation tank 21 into the collection mechanism 3 through the conveying pipe in the tank mounting groove 12. The surface of the drain device 31 is equipped with control buttons. The collection tank 33 is located directly below the drain device 31 and has a pull handle welded to its surface. The drain device 31 controls whether the liquid flows into the collection tank 33 through the control buttons. The slide rail 34 is located at the bottom of the installation groove 32. The collection tank 33 is pulled out and installed in the installation groove 32 through the pull handle and the slide rail 34. By setting the drain device 31 in conjunction with the separation tank 21, the separated liquid is drained into the collection tank 33. At the same time, the slide rail 34 facilitates the replacement of the collection tank 33 when it is full of liquid, which improves the convenience of the device.
[0028] The working principle of this surfactant impurity filtration and separation device will be explained in detail below.
[0029] like Figure 1-4 As shown, when using this equipment, the liquid is first poured into the separation tank 21 through the liquid inlet. The motor 28, in conjunction with the transmission rod 27, causes the installer 25 to drive the stirring plate 24 to rotate, which in turn drives the slot 23 to drive the annular filter screen 22 to rotate inside the separation tank 21. This achieves efficient separation of stable oil-water emulsions from ionic and nonionic surfactants. The fitting holes 26 and the slots 23 facilitate the disassembly and maintenance of the stirring plate 24 and the annular filter screen 22, ensuring the separation effect of the equipment. The drain device 31, in conjunction with the separation tank 21, drains the separated liquid into the collection tank 33. The slide rail 34 facilitates the replacement of the collection tank 33 when it is full of liquid, improving the convenience of the equipment.
[0030] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A surfactant impurity filtration and separation device, comprising a device body (1), characterized in that: The bottom of the equipment body (1) is provided with a support frame (11), the upper part of the support frame (11) is provided with a tank mounting groove (12), and the bottom of the support frame (11) is welded with a support leg (13). The surface of the tank mounting groove (12) is provided with a separation mechanism (2), and the inside of the support frame (11) is provided with the inside of the collection mechanism (3); The separation mechanism (2) includes a separation tank (21), an annular filter (22), a slot (23), a stirring plate (24), an installer (25), a connecting hole (26), a transmission rod (27), and a motor (28). The separation tank (21) is fixedly installed inside the tank installation slot (12). The annular filter (22) is movably installed inside the separation tank (21). The inner wall of the annular filter (22) is welded with a slot (23). The stirring plate (24) is engaged inside the slot (23). The stirring plate (24) is welded to the surface of the installer (25). The installer (25) has a connecting hole (26) inside. The connecting hole (26) is sleeved on the surface of the transmission rod (27). The input end of the transmission rod (27) is fixedly installed with a motor (28).
2. The surfactant impurity filtration and separation device according to claim 1, characterized in that: The top of the separation tank (21) is provided with a liquid inlet.
3. The surfactant impurity filtration and separation device according to claim 1, characterized in that: The number of stirring plates (24) welded to the surface of the installer (25) is six, and the center of the surface of the stirring plate (24) is a filter screen.
4. The surfactant impurity filtration and separation device according to claim 3, characterized in that: The transmission rod (27) extends out of the separation tank (21), and the motor (28) is provided with a motor bracket.
5. The surfactant impurity filtration and separation device according to claim 1, characterized in that: The collection mechanism (3) includes a drainer (31), a mounting groove (32), a collection groove (33), and a slide rail (34). The drainer (31) is fixedly installed between the support frame (11) and the tank mounting groove (12). The mounting groove (32) is opened inside the support frame (11). The collection groove (33) is movably installed inside the mounting groove (32). The bottom of the collection groove (33) is movably connected to the slide rail (34).
6. The surfactant impurity filtration and separation device according to claim 5, characterized in that: The surface of the drainer (31) is provided with control buttons, and the collection tank (33) is located directly below the drainer (31) and has a handle welded to its surface.
7. The surfactant impurity filtration and separation device according to claim 5, characterized in that: The slide rail (34) is located at the bottom of the mounting groove (32).