A reagent proportioning device

Abstract

The utility model belongs to aluminium foil board material detection technical field especially relates to a reagent proportioning device, including reagent storage box, mixed stirring mechanism, test groove and waste liquid tank, is provided with test groove and mixed stirring mechanism on waste liquid tank, a plurality of reagent storage boxes are connected to the inside of mixed stirring mechanism through pipeline, and mixed stirring mechanism is connected to test groove through liquid discharge pipe, mixed stirring mechanism includes shell and the mixed container of setting in the shell inside, is rotatably provided with stirring subassembly in the mixed container, is provided with first observation window on the shell. Through the construction one set of piece type reagent storage, measuring container and test system, different kinds of reagents are stored in independent container respectively, and operating personnel can directly control the outflow of reagent to mix through control valve, finally carries out detection in test area, can simplify operation process, improves work efficiency, realizes safety protection simultaneously.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum foil sheet testing technology, and in particular relates to a reagent mixing device. Background Technology

[0002] When conducting surface grain size testing on sheet materials (such as aluminum foil) in the laboratory, the precise proportion of chemical reagents is crucial. Accurate reagent ratios are the cornerstone of obtaining reliable test results and accurately judging the quality of the sheet materials. However, currently, laboratories mainly rely on manual measurement and mixing of each component in the preparation of these chemical reagents. This traditional method has many drawbacks. On the one hand, the manual operation process is cumbersome, requiring operators to measure different reagents one by one, consuming a significant amount of time and effort, greatly reducing work efficiency. On the other hand, human factors (such as reading errors and differences in operating techniques) can easily lead to deviations in the accuracy of the proportions, thus interfering with the accuracy of the sheet material grain size test results. Most importantly, these types of chemical reagents have highly corrosive and volatile hazardous properties. If reagent spillage occurs during manual operation, it can cause skin burns or poisoning from inhaling toxic fumes, posing a serious threat to the personal safety of operators. The safety hazards are extremely prominent in daily operations.

[0003] The closest existing technology on the market is a semi-automatic reagent mixing device. This device mainly consists of a motor-driven piston pump, electronic sensors, and an operation control panel. The motor-driven piston pump realizes the absorption and delivery of reagents, the electronic sensors monitor the reagent volume in real time, and the operator inputs the required reagent type and volume ratio on the control panel. The device automatically completes the reagent extraction and preliminary mixing operation according to the set program.

[0004] Problems with existing technology:

[0005] High equipment cost: This semi-automatic equipment is expensive to manufacture because it uses precision motors, high-precision electronic sensors and complex control circuits.

[0006] High maintenance difficulty: Most of the chemical reagents used in grain size experiments are highly corrosive, which can damage or degrade the performance of delicate electronic components and complex mechanical parts. Due to the corrosiveness of the reagents and the complexity of the equipment, routine maintenance and upkeep are extremely difficult, and it is hard to monitor internal leaks, posing safety hazards. Utility Model Content

[0007] In view of the technical problems existing in the background art, the present invention provides a reagent mixing device.

[0008] To achieve the above objectives, the technical solution provided by this utility model is as follows:

[0009] A reagent mixing device includes a reagent storage tank, a mixing and stirring mechanism, a test tank, and a waste liquid tank. The waste liquid tank is equipped with the test tank and the mixing and stirring mechanism. Several reagent storage tanks are connected to the interior of the mixing and stirring mechanism through pipes. The mixing and stirring mechanism is connected to the test tank through a drain pipe. The mixing and stirring mechanism includes a shell and a mixing container disposed inside the shell. A stirring component is rotatably disposed inside the mixing container. A first observation window is provided on the shell.

[0010] Optionally, a leak sensor and a gas concentration sensor are provided inside the housing.

[0011] Optionally, the reagent storage box has a first valve body at its bottom outlet, a first pipe connected to the first valve body, a plurality of the first pipes connected to a second pipe, a third pipe at the bottom of the second pipe, the third pipe being connected to the upper side of the outer shell and positioned directly opposite the mixing container.

[0012] Optionally, the outer shell is configured as a frustum structure, and the mixing container is configured as a cylinder.

[0013] Optionally, the drain pipe passes through the outer shell and connects to the bottom of the mixing container, and a second valve body is provided on the drain pipe; several test tanks are provided, and several diversion pipes are evenly distributed on the bottom of the drain pipe, and the diversion pipes are respectively provided corresponding to the test tanks, and a third valve body is provided on the drain pipe between two adjacent diversion pipes.

[0014] Optionally, several of the test tanks are integrated on a test tank shell, and the test tank shell is provided with U-shaped snap-fit ​​parts on both sides, which are engaged with the two sides of the waste liquid tank.

[0015] Optionally, a number of waste liquid pipes are evenly distributed on the shell of the test tank, the waste liquid pipes are arranged corresponding to the test tank, and a fourth valve body is provided on the waste liquid pipe.

[0016] Optionally, the stirring assembly includes a stirring shaft and stirring blades disposed on the stirring shaft, and a stirring motor is disposed on the bottom side of the housing, the stirring motor being connected and driven by the stirring shaft.

[0017] Optionally, the leak sensor and the gas concentration sensor are detachably mounted on the detection base, and a slot is cut into one side of the housing for mounting the detection base.

[0018] Optionally, the reagent mixing device further includes a housing, with the waste liquid tank and mixing and stirring mechanism disposed inside the housing. An installation housing is integrally disposed on the upper side of one side of the housing, and several supports are disposed inside the installation housing. The reagent storage tank is mounted on the supports, and the housing has an operating slot opened horizontally.

[0019] This utility model has the following advantages and beneficial effects:

[0020] In this invention, to improve the efficiency of manual preparation and reduce safety hazards, a modular reagent storage, measuring container, and testing system is constructed. Different types of reagents are stored in independent containers with graduation markings. Each container is equipped with a precise flow control valve. During reagent preparation, operators can directly control the flow rate of the reagents through the control valve for mixing. Finally, the reagents are tested in the testing area. This simplifies the operation process, improves work efficiency, and ensures safety.

[0021] Improving work efficiency: The modular reagent storage container module, paired with a precise flow control valve, eliminates the need for operators to repeatedly manually measure reagents; they can directly control the flow rate through the valve, significantly reducing reagent preparation time. The mixing unit can quickly and uniformly mix reagents, reducing overall reagent preparation time and significantly improving laboratory efficiency. The testing area is located next to the mixing setup, allowing for the simultaneous testing of multiple test plates. After testing, all samples can be drained into the bottom drain tank for rapid detection and waste liquid recovery.

[0022] Enhanced safety performance: The fully enclosed safety enclosure, leak sensors, and gas concentration sensors work together to form a comprehensive safety protection system, effectively preventing injury to operators from reagent spills, volatile gas leaks, and other situations, greatly reducing laboratory safety risks and ensuring the safety of the experimental environment.

[0023] Reduced maintenance costs: By constructing a modular reagent storage, measuring container, and testing system, with each component operating independently, the traditional automatic control system is reduced, further simplifying the equipment's structure and ensuring that daily maintenance and upkeep are more convenient and efficient. This reduces the manpower and material costs of maintenance and extends the equipment's lifespan. Attached Figure Description

[0024] Figure 1 This is one of the structural diagrams of the reagent proportioning device in this utility model;

[0025] Figure 2 This is an isometric side sectional view of the reagent mixing device in this utility model;

[0026] Figure 3 This is the second structural diagram of the reagent proportioning device in this utility model;

[0027] Figure 4 This is one of the structural diagrams of the reagent storage box and mixing mechanism in this utility model;

[0028] Figure 5 This is the second structural diagram of the reagent storage box and mixing mechanism in this utility model;

[0029] Figure 6 This is an isometric side sectional view of the mixing and stirring mechanism in this utility model;

[0030] Figure 7 This is a diagram showing the installation structure of the sensor in this utility model;

[0031] Figure 8 This is a structural diagram of the stirring assembly in this utility model;

[0032] Figure 9 This is a structural diagram of the test tank shell in this utility model.

[0033] Reference numerals: 1-Box body, 11-Mounting box body, 12-Operating slot, 13-Top cover, 14-Support, 4-Waste liquid tank, 2-Outer shell, 21-Mixing container, 22-First observation window, 23-Second observation window, 3-Test tank shell, 31-Test tank, 32-Waste liquid pipe, 33-Fourth valve body, 34-Snap-fit ​​part, 5-Reagent storage box, 51-Addition port, 52-First valve body, 53-Graduation, 6-Second pipe, 61-First pipe, 62-Third pipe, 7-Detection seat, 71-Leakage sensor, 72-Gas concentration sensor, 8-Drain pipe, 81-Diverter pipe, 82-Second valve body, 83-Third valve body, 9-Stirring motor, 91-Stirring shaft, 92-Stirring blade. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0035] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0036] Example

[0037] like Figures 1-9As shown, a reagent mixing device includes a reagent storage tank 5, a mixing and stirring mechanism, a test tank 31, and a waste liquid tank 4. The test tank 31 and the mixing and stirring mechanism are mounted on the waste liquid tank 4. Several reagent storage tanks 5 are connected to the interior of the mixing and stirring mechanism via pipes, and the mixing and stirring mechanism is connected to the test tank 31 via a drain pipe 8. The mixing and stirring mechanism includes a shell 2 and a mixing container 21 disposed inside the shell 2. The shell 2 and the mixing container 21 have annular cavities inside and are separated from each other, forming two closed shells. A stirring component is rotatably mounted inside the mixing container 21. A first observation window 22 is provided on the shell 2, and a second observation window 23 is provided on the mixing container 21. The first observation window 22 and the second observation window 23 face each other, and both the first observation window 22 and the second observation window 23 are made of transparent material.

[0038] A leak sensor 71 and a gas concentration sensor 72 are installed inside the housing 2 to monitor whether there is a reagent leak inside the housing 2 and the specific concentration of the leaked reagent.

[0039] The reagent storage box 5 is provided with marking scale 53. The upper side of the reagent storage box 5 is provided with filling port 51. The bottom outlet of the reagent storage box 5 is provided with first valve body 52. ​​First pipe 61 is connected to the first valve body 52. ​​Several first pipes 61 are connected to second pipes 6. A third pipe 62 is provided at the bottom of the second pipe 6. The third pipe 62 is connected to the upper side of the outer shell 2 and communicates with the mixing container 21.

[0040] Furthermore, the outer shell 2 is configured as a frustum structure, and the mixing container 21 is cylindrical.

[0041] The drain pipe 8 passes through the outer shell 2 and connects to the bottom of the mixing container 21. A second valve body 82 is installed on the drain pipe 8. Several test tanks 31 are provided. Several diversion pipes 81 are evenly distributed on the bottom of the drain pipe 8. Each diversion pipe 81 is corresponding to a test tank 31. A third valve body 83 is installed on the drain pipe 8 between two adjacent diversion pipes 81. By controlling the second valve body 82 and the third valve body 83, the valve body can be opened accordingly to allow the mixed reagent to be introduced into the corresponding test tank 31 for testing.

[0042] Furthermore, several test tanks 31 are integrated on a test tank shell 3. U-shaped snap-fit ​​parts 34 are provided on both sides of the test tank shell 3. The snap-fit ​​parts 34 are engaged with both sides of the waste liquid tank 4 to realize the detachable installation of the test tank shell 3 and the waste liquid tank 4, which facilitates disassembly and maintenance operations.

[0043] Furthermore, several waste liquid pipes 32 are evenly distributed on the test tank shell 3, and the waste liquid pipes 32 are set in correspondence with the test tank 31. A fourth valve body 33 is set on the waste liquid pipe 32. Using the fourth valve body 33, the reagent waste liquid in the test tank 31 can be discharged into the waste liquid tank 4 for recycling after the test is completed.

[0044] In this invention, the stirring assembly includes a stirring shaft 91 and stirring blades 92 mounted on the stirring shaft 91. A stirring motor 9 is mounted on the bottom side of the outer casing 2. The stirring motor 9 is connected to the stirring shaft 91 for transmission, thereby realizing the reagent mixing and stirring function.

[0045] Furthermore, the leak sensor 71 and the gas concentration sensor 72 are detachably mounted on the detection seat 7, and a slot is cut on one side of the housing 2 for mounting the detection seat 7, which facilitates disassembly and assembly.

[0046] As one preferred method, the leakage sensor 71 uses an electrochemical sensor, such as the Polytron 8100 EC.

[0047] As one preferred method, the gas concentration sensor 72 uses an electrochemical sensor, such as the model: FZ2000-VOC portable VOC gas detector.

[0048] In this utility model, the reagent mixing device also includes a box 1, a waste liquid tank 4, and a mixing and stirring mechanism disposed inside the box 1. An installation box 11 is integrally provided on the upper side of one side of the box 1. A top cover 13 is provided on the upper end of the installation box 11. Several supports 14 are provided inside the installation box 11. The reagent storage box 5 is installed on the supports 14. An operation slot 12 is opened horizontally in the box 1 to facilitate the testing of the test tank 31 and the operation of the mixing and stirring mechanism from the position of the operation slot 12.

[0049] This utility model includes the following components:

[0050] The modular reagent storage container module consists of multiple independent reagent storage boxes 5, each used to store different types of reagents. The reagent storage boxes 5 are made of high-strength, chemically resistant materials, such as special engineering plastics or corrosion-resistant metal alloys. The surface of each reagent storage box 5 is clearly marked with graduations 53 for easy and intuitive reading of reagent levels.

[0051] Precision flow control valve: The first valve body 52 is installed at the outlet of each reagent storage container. The valve uses a high-precision ceramic valve core, which can precisely control the outflow of reagents, with flow adjustment accuracy down to the microliter level. The valve can be opened and closed manually by rotating the knob or remotely controlled by connecting to an automated control system.

[0052] Mixing and stirring unit: Equipped with a mixing container 21 with stirring function, the mixing container 21 is made of a highly corrosion-resistant material such as polytetrafluoroethylene (PTFE) or tantalum. The stirring blades 92 are made of the same corrosion-resistant material as the container. The transmission device between the stirring motor 9 and the mixing container 21 adopts a fully sealed design to prevent reagent splashes from entering the motor, ensuring that different reagents can be mixed quickly and evenly during the mixing process, avoiding uneven mixing.

[0053] Safety Enclosure 2: The entire device is enclosed within a fully sealed safety enclosure 2, which is made of a corrosion-resistant, fire-resistant material with excellent sealing properties. The enclosure 2 is equipped with a first observation window 22, and a second observation window 23, allowing operators to easily observe the measurement and mixing of reagents inside.

[0054] Working Principle: When preparing reagents, the operator first opens the corresponding flow control valve according to the experimental requirements using the manual knob on the first valve body 52. ​​Under the influence of gravity or slight pressure, the reagent flows from the storage container into the mixing container 21 of the mixing unit through the pipeline. During the reagent inflow process, the operator can monitor the outflow of reagents in real time through the scale markings 53 on the container and the auxiliary flow monitoring device installed on the pipeline. After all the reagents have flowed into the mixing container 21 according to the set volume, the stirring motor 9 of the mixing unit is started, and the stirring blades 92 begin to thoroughly stir and mix the reagents, ensuring that a uniform mixture is obtained.

[0055] Throughout the operation, the safety enclosure 2 plays a crucial role. Leakage sensor 71 continuously monitors the device for reagent leaks; upon detection, it shuts off the relevant flow control valves to prevent further leakage. Gas concentration sensor 72 monitors the concentration of harmful gases within enclosure 2 in real time; when the concentration exceeds a safety threshold, it activates the ventilation system to expel the harmful gases, ensuring personnel safety.

[0056] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A reagent mixing device, characterized in that: Includes reagent storage tank, mixing and stirring mechanism, test tank, and waste liquid tank. The waste liquid tank is equipped with a test tank and a mixing and stirring mechanism. Several reagent storage tanks are connected to the mixing and stirring mechanism through pipes. The mixing and stirring mechanism is connected to the test tank through a drain pipe. The mixing and stirring mechanism includes a shell and a mixing container disposed inside the shell. The shell and the mixing container have annular cavities inside and are separated from each other to form two closed shells. A stirring assembly is rotatably disposed inside the mixing container, and a first observation window is provided on the shell. The housing contains a leak sensor and a gas concentration sensor.

2. The reagent mixing device according to claim 1, characterized in that: The reagent storage box has a first valve body at its bottom outlet, a first pipe connected to the first valve body, several first pipes connected to a second pipe, a third pipe at the bottom of the second pipe, the third pipe connected to the upper side of the outer shell and positioned directly opposite the mixing container.

3. The reagent mixing device according to claim 1, characterized in that: The outer shell is configured as a frustum structure, and the mixing container is configured as a cylinder.

4. The reagent mixing device according to claim 1, characterized in that: The drain pipe passes through the outer shell and connects to the bottom of the mixing container. A second valve body is provided on the drain pipe. Several test tanks are provided. Several diversion pipes are evenly distributed on the bottom of the drain pipe. The diversion pipes are respectively set to correspond to the test tanks. A third valve body is provided on the drain pipe between two adjacent diversion pipes.

5. The reagent mixing device according to claim 4, characterized in that: Several test tanks are integrated on a test tank shell, and U-shaped snap-fit ​​parts are provided on both sides of the test tank shell, which are engaged with the two sides of the waste liquid tank.

6. The reagent mixing device according to claim 5, characterized in that: The test tank shell is evenly distributed with several waste liquid pipes, which are arranged corresponding to the test tank. A fourth valve body is provided on the waste liquid pipe.

7. The reagent mixing device according to claim 1, characterized in that: The stirring assembly includes a stirring shaft and stirring blades mounted on the stirring shaft. A stirring motor is mounted on the bottom side of the housing, and the stirring motor is connected to the stirring shaft for transmission.

8. The reagent mixing device according to claim 1, characterized in that: The leak sensor and gas concentration sensor are detachably mounted on the detection base, and a slot is cut on one side of the housing for mounting the detection base.

9. The reagent mixing device according to claim 1, characterized in that: It also includes a housing, the waste liquid tank and the mixing and stirring mechanism are arranged inside the housing, and an installation housing is integrally provided on the upper side of one side of the housing. Several support platforms are provided inside the installation housing, and the reagent storage box is installed on the support platforms. An operating slot is opened horizontally in the housing.

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