A high-efficiency wall-breaking device for a liver-protecting and lipid-lowering plant beverage

Abstract

The utility model belongs to plant beverage processing equipment technical field discloses a kind of high-efficiency wall breaking device for liver-protecting and lipid-lowering plant beverage, including wall breaking jar, one processing box is fixedly installed at the feed inlet of wall breaking jar top, processing box is internally provided with a processing assembly for carrying out preliminary slitting and drying to plant raw materials, feeding hopper is arranged at the top of processing box, and a material guiding piece for guiding plant raw materials into wall breaking jar is arranged at the lower end of processing box;The utility model realizes the drying treatment of the surface moisture of plant raw materials, and realizes the slitting pretreatment of bulky stem plant raw materials, solves the problem that the quality of plant beverage is affected due to excessive surface moisture, and improves the efficiency of wall breaking treatment work.

Description

Technical Field

[0001] This utility model relates to the field of plant beverage processing equipment technology, and in particular to a high-efficiency cell wall breaking device for plant beverages that protect the liver and lower lipids. Background Technology

[0002] In Chinese utility model patent application number 202220934362.8, a high-pressure cell-wall breaking device for plant beverage production is proposed. The patent mainly includes a shell, a horizontal plate, a rotating rod, a sleeve, a ring, a filter screen, and a lifting mechanism. The patent uses two lead screws to move the ring up and down, causing the ring to move the filter screen up and down inside the shell, thereby causing the filter screen to vibrate and preventing plant residues from remaining still on the filter screen mesh after crushing.

[0003] However, pre-treatment of plant materials before cell wall breaking can lead to excessive moisture on the surface due to washing or stacking, which may affect the quality of cell wall breaking and even the quality of the finished plant beverage. On the other hand, for raw materials with larger tubers, directly feeding them into the cell wall breaking tank will severely slow down the efficiency of the cell wall breaking process. Utility Model Content

[0004] The main technical problem to be solved by this utility model is to provide a high-efficiency cell wall breaking device for liver-protecting and lipid-lowering plant beverages. It realizes the drying treatment of surface moisture of plant raw materials and the pre-treatment of cutting large tuberous plant raw materials, solving the problem of excessive surface moisture affecting the quality of plant beverages and improving the efficiency of cell wall breaking.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A high-efficiency cell-wall breaking device for liver-protecting and lipid-lowering plant-based beverages includes a cell-wall breaking tank. A processing box is fixedly installed at the feed inlet at the top of the cell-wall breaking tank. Inside the processing box is a processing component for preliminary cutting and drying of plant raw materials. A feeding hopper is provided at the top of the processing box, and a guide component is provided at the bottom of the processing box for guiding the plant raw materials into the cell-wall breaking tank.

[0007] The following are further optimizations of the above technical solution by this utility model:

[0008] Scraping assemblies are installed on both sides of the processing box.

[0009] Further optimization: The processing component includes two parallel processing rollers with a processing gap between them. The discharge port of the feeding hopper and the inlet of the guide are aligned with the processing gap. The two processing rollers are connected to a drive motor via a transmission component. Several ring-shaped cutting blades are arranged at axial intervals on the outer wall of the processing rollers. The cutting blades on the two processing rollers are staggered.

[0010] Further optimization: Several heating elements are arranged in a ring at equal intervals on the roller wall of the processing roller, and each heating element extends along the axial direction of the processing roller.

[0011] Further optimization: The scraping assembly includes a scraper blade extending radially along the processing roller. The scraper blade is slidably mounted on the wall of the processing box along the extension direction. The tip of the scraper blade contacts the circumferential surface of the processing roller. An adjusting screw is connected to the end of the scraper blade away from the tip. The end of the adjusting screw away from the scraper blade extends out of the processing box and is installed on the wall of the processing box by a threaded connection.

[0012] Further optimization: The width of the scraper tip is the same as the distance between two adjacent slitting blades, and the two side walls of the scraper tip are in contact with the corresponding slitting blades.

[0013] Further optimization: Openings are provided at the locations where scraper blades are set on the walls of the processing box. The end of the scraper blade away from the blade tip is slidably installed in the opening. A sealing plate is provided on the outside of the opening. The sealing plate is fixed to the outer wall of the processing box by fastening bolts. The adjusting screw is installed by threaded connection and passes through the sealing plate.

[0014] Further optimization: The material guide includes a square base set around the feed inlet. The bottom of the square base is fixed to the top of the crushing tank. A material guide hopper is vertically installed inside the square base. The discharge port at the lower end of the material guide hopper is correspondingly set and connected to the feed inlet. The feed inlet at the upper end of the material guide hopper is located directly below the processing gap.

[0015] Further optimization: The lower end of the feeding hopper is connected to the processing roller.

[0016] The present invention adopts the above technical solution and has the following beneficial effects:

[0017] 1. The present invention adopts the above-mentioned technical solution, which is ingenious and reasonable in structure. A processing box is added to the top of the blending tank. A heating element is installed in the processing roller inside the processing box. Therefore, the plant raw materials that continuously pass through the processing gap will be dried by the high temperature generated by the heating element, so that the moisture on the surface of the plant raw materials will evaporate quickly. This avoids the problem of affecting the quality of the blending process or even the quality of the finished plant beverage due to excessive moisture on the surface of the plant raw materials.

[0018] 2. When the cell wall breaking tank is used to break down tuberous plant materials, the continuously rotating processing rollers can use the slitting blades distributed on the peripheral wall to cut the plant materials passing through the processing gaps, breaking down large tuberous plant materials into smaller tuberous materials so that they can enter the inner wall of the cell wall breaking tank for rapid crushing, thereby improving the efficiency of the cell wall breaking process.

[0019] 3. When the blender is processing leafy vegetable raw materials, some of the raw materials may adhere to the surface of the processing roller. Therefore, the scraping component located on the outside of the processing roller can be used to scrape off the raw materials adhering to the surface of the processing roller and the cutting blade. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure in an embodiment of the present utility model;

[0022] Figure 2 This is a schematic diagram of the processing box in an embodiment of the present utility model;

[0023] Figure 3 for Figure 2 Schematic sectional view along the AA direction.

[0024] The components are as follows: 1. Breaking tank; 2. Feed inlet; 3. Processing box; 301. Opening; 4. Processing assembly; 401. Processing roller; 402. Transmission component; 403. Drive motor; 404. Slitting blade; 405. Heating component; 5. Feeding hopper; 6. Guide component; 601. Square base; 602. Guide hopper; 7. Scraping assembly; 701. Scraper; 702. Adjusting screw; 703. Sealing plate; 704. Fastening bolt. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 1-3As shown in the figure, a high-efficiency cell wall breaking device for liver-protecting and lipid-lowering herbal beverages includes a cell wall breaking tank 1.

[0027] In this embodiment, the blending tank 1 can be a commercially available model, and its internal structure and working principle are existing technologies, well known to those skilled in the art, and will not be described in detail here.

[0028] Preferably, a processing box 3 is fixedly installed at the feed inlet 2 at the top of the blending tank 1. The processing box 3 is equipped with a processing component 4 for preliminary cutting and drying of plant raw materials. A feeding hopper 5 is provided at the top of the processing box 3, and a guide component 6 for guiding plant raw materials into the blending tank 1 is provided at the bottom of the processing box 3.

[0029] In this embodiment, a sealing cover (not shown in the figure) can also be provided at the top opening of the feeding hopper 5. After the feeding work is completed, the sealing cover is used to seal the feeding hopper 5 to prevent external dust from falling into the processing box 3.

[0030] Preferably, scraping components 7 are provided on both sides of the processing box 3.

[0031] Preferably, the processing component 4 includes two parallel processing rollers 401, with a processing gap formed between the two processing rollers 401.

[0032] In this embodiment, the size of the processing gap is designed according to actual production needs.

[0033] Preferably, the discharge port of the feeding hopper 5 and the inlet of the guide 6 are both directly opposite the processing gap, and the two processing rollers 401 are connected to the drive motor 403 through the transmission component 402.

[0034] In this embodiment, the transmission component 402 includes two meshing transmission gears. The two transmission gears are respectively fixedly installed on the shafts of the two processing rollers 401, and one of the transmission gears is fixedly connected to the output shaft of the drive motor 403.

[0035] In this embodiment, the dimensions of the transmission gear and the model of the drive motor 403 are both commercially available models, and their structure, installation relationship and transmission working principle are all existing technologies, well known to those skilled in the art, and will not be described in detail here.

[0036] Preferably, a plurality of slitting blades 404 arranged in a ring are provided on the outer wall of the processing roller 401 at axial intervals, and the slitting blades 404 on the two processing rollers 401 are staggered.

[0037] In this embodiment, the thickness and size of the slitting blade 404 can be designed according to actual production needs.

[0038] Preferably, a plurality of heating elements 405 are arranged in a ring at equal intervals on the roller wall of the processing roller 401, and each heating element 405 extends along the axial direction of the processing roller 401.

[0039] In this embodiment, the heating element 405 can be a commercially available electric heating tube.

[0040] Furthermore, the installation structure and working principle of the electric heating element are existing technologies and are well known to those skilled in the art, so they will not be elaborated here.

[0041] Preferably, the scraping assembly 7 includes a scraper blade 701 that extends radially along the processing roller 401.

[0042] In this embodiment, the scraping component 7 can scrape the plant material adhering to the peripheral wall of the processing roller 401 cleanly, which not only avoids the waste of plant material, but also avoids the situation where the plant material is contaminated by long-term residual deterioration, thus ensuring the quality of the finished plant beverage.

[0043] Preferably, the scraper blade 701 is slidably mounted on the wall of the processing box 3 along the extension direction, the blade tip of the scraper blade 701 is in contact with the circumferential surface of the processing roller 401, the end of the scraper blade 701 away from the blade tip is connected to an adjusting screw 702, the end of the adjusting screw 702 away from the scraper blade 701 extends out of the processing box 3 and is mounted on the wall of the processing box 3 by means of a threaded connection.

[0044] In this embodiment, the adjusting screw 702 is designed to freely adjust the distance between the scraper blade 701 and the peripheral wall of the processing roller 401, ensuring a tight fit between the scraper blade 701 and the peripheral wall of the processing roller 401, thereby guaranteeing the scraping effect of the scraper blade 701.

[0045] Preferably, the width of the blade tip of the scraper 701 is the same as the distance between two adjacent slitting blades 404, and the two side walls of the blade tip of the scraper 701 are in contact with the corresponding slitting blades 404, so as to scrape off the plant material adhering to the slitting blades 404 cleanly.

[0046] In this embodiment, a scraper 701 is provided between every two adjacent cutting blades 404, and each scraper 701 is threaded onto the processing box 3 via an adjusting screw 702.

[0047] Preferably, an opening 301 is provided at each position on the wall of the processing box 3 where the scraper 701 is located, and the end of the scraper 701 away from the tip is slidably installed in the opening 301.

[0048] In this embodiment, the processing box 3 has a number of openings 301 on its wall, and the number and position of these openings are adapted to the number and position of the scraper blades 701.

[0049] Preferably, a closing plate 703 is provided on the outside of the opening 301. The closing plate 703 is fixedly installed on the outer wall of the processing box 3 by fastening bolts 704. The adjusting screw 702 is installed in a threaded connection and passes through the closing plate 703.

[0050] In this embodiment, the opening 301 allows the operator to replace the scraper blade 701 as needed to ensure the scraping effect.

[0051] Preferably, the guide component 6 includes a square base 601 disposed around the feed inlet 2. The bottom of the square base 601 is fixed to the top of the wall-breaking tank 1. A guide hopper 602 is vertically disposed inside the square base 601. The discharge port at the lower end of the guide hopper 602 is correspondingly disposed to the feed inlet 2 and is interconnected with it. The feed inlet at the upper end of the guide hopper 602 is located directly below the processing gap.

[0052] In this embodiment, the bottom of the processing box 3 can be open and fitted onto the upper end of the square base 601.

[0053] In this embodiment, the processing box 3 can be fixedly connected to the square base 601 by fasteners such as screws.

[0054] Preferably, the lower end of the feeding hopper 5 is connected to the processing roller 401.

[0055] The pretreatment process for plant materials using this invention is as follows:

[0056] The first step is to start the heating element 405, which preheats the peripheral wall of the processing roller 401;

[0057] The second step is to drive the motor 403, which drives the two processing rollers 401 to rotate synchronously in opposite directions through the transmission component 402.

[0058] The second step is for the staff to put the plant materials into the feeding hopper 5 from the opening at the top of the processing box 3. The plant materials in the feeding hopper 5 enter the processing gap through the discharge port at the bottom.

[0059] In the third step, the rotating processing roller 401 continuously contacts the plant material passing through the processing gap to dry the moisture on the surface of the plant material. At the same time, the slitting blade 404 slits large tubers or clumps of plant material.

[0060] The fourth step involves the plant material passing through the gaps falling into the feed hopper 602 under the action of gravity, and entering the interior of the crushing tank 1 through the discharge port at the bottom of the feed hopper 602 and the feed inlet 2 at the top of the crushing tank 1 for subsequent crushing processing.

[0061] In the fifth step, the scraper blade 701 will continuously contact the peripheral wall of the processing roller 401 and the slitting blade 404 to scrape the plant material attached to the processing roller 401 and the slitting blade 404.

[0062] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency cell-wall breaking device for liver-protecting and lipid-lowering herbal beverages, comprising a cell-wall breaking tank (1), characterized in that, A processing box (3) is fixedly installed at the feed inlet (2) at the top of the wall-breaking tank (1). Inside the processing box (3) is a processing component (4) for preliminary cutting and drying of plant raw materials. A feeding hopper (5) is provided at the top of the processing box (3), and a guide component (6) for introducing plant raw materials into the wall-breaking tank (1) is provided at the bottom of the processing box (3).

2. The high-efficiency cell-wall breaking device for liver-protecting and lipid-lowering herbal beverages according to claim 1, characterized in that, The processing box (3) is equipped with scraping components (7) on both sides of its side walls.

3. The high-efficiency cell-wall breaking device for liver-protecting and lipid-lowering herbal beverages according to claim 2, characterized in that, The processing component (4) includes two parallel processing rollers (401), forming a processing gap between the two processing rollers (401). The discharge port of the feeding hopper (5) and the inlet of the guide (6) are both aligned with the processing gap. The two processing rollers (401) are connected to a drive motor (403) via a transmission component (402). Several slitting blades (404) arranged in a ring are spaced along the axial direction on the outer wall of the processing rollers (401). The slitting blades (404) on the two processing rollers (401) are staggered.

4. The high-efficiency cell-wall breaking device for liver-protecting and lipid-lowering herbal beverages according to claim 3, characterized in that, The processing roller (401) has a number of heating elements (405) arranged in a ring at equal intervals on the roller wall, and each heating element (405) extends along the axial direction of the processing roller (401).

5. The high-efficiency cell-wall breaking device for liver-protecting and lipid-lowering herbal beverages according to claim 4, characterized in that, The scraping assembly (7) includes a scraper (701) that extends radially along the processing roller (401). The scraper (701) is slidably mounted on the wall of the processing box (3) along the extension direction. The tip of the scraper (701) contacts the circumferential surface of the processing roller (401). An adjusting screw (702) is connected to the end of the scraper (701) away from the tip. The end of the adjusting screw (702) away from the scraper (701) extends out of the processing box (3) and is mounted on the wall of the processing box (3) by means of a threaded connection.

6. The high-efficiency cell-wall breaking device for liver-protecting and lipid-lowering herbal beverages according to claim 5, characterized in that, The blade tip width of the scraper (701) is the same as the distance between two adjacent slitting blades (404), and the two side walls of the blade tip of the scraper (701) are in contact with the corresponding slitting blades (404).

7. The high-efficiency cell-wall breaking device for liver-protecting and lipid-lowering herbal beverages according to claim 6, characterized in that, The processing box (3) has an opening (301) at the position where the scraper (701) is located. The end of the scraper (701) away from the tip is slidably installed in the opening (301). A closing plate (703) is provided on the outside of the opening (301). The closing plate (703) is fixedly installed on the outer wall of the processing box (3) by fastening bolts (704). The adjusting screw (702) is installed and passes through the closing plate (703) by threaded connection.

8. The high-efficiency cell-wall breaking device for liver-protecting and lipid-lowering herbal beverages according to claim 7, characterized in that, The guide component (6) includes a square base (601) disposed around the feed inlet (2). The bottom of the square base (601) is fixed to the top of the wall-breaking tank (1). A guide hopper (602) is vertically disposed inside the square base (601). The discharge port at the lower end of the guide hopper (602) is correspondingly disposed to the feed inlet (2) and is connected to it. The feed inlet at the upper end of the guide hopper (602) is located directly below the processing gap.

9. A high-efficiency cell-wall breaking device for liver-protecting and lipid-lowering herbal beverages according to claim 8, characterized in that, The lower end of the feeding hopper (5) is connected to the processing roller (401).

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