A power battery tab lug bending forming device
By introducing a switching component and a hydraulic cylinder drive system into the power battery connecting tab bending and forming device, the station switching and stable fixing of multiple connecting tabs are realized, solving the problem of low production efficiency in the existing technology and improving production efficiency and continuity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN DE MAO ELECTROMECHANICAL CO LTD
- Filing Date
- 2025-04-22
- Publication Date
- 2026-07-24
AI Technical Summary
The existing bending device can only operate on one connecting piece at a time, resulting in low production efficiency. Furthermore, the machine needs to be stopped when changing connecting pieces, which affects continuous production.
The power battery connecting tab bending and forming device, which uses a switching component and hydraulic cylinder drive, realizes the switching of multiple connecting tabs through a servo motor and transmission wheel system, and uses hydraulic cylinder and clamping plate to realize the stable fixing and bending operation of the connecting tabs.
This technology enables the cyclic processing of multiple connecting pieces, significantly improving production efficiency. The connecting pieces do not need to be replaced during bending, ensuring the continuity and stability of production.
Smart Images

Figure CN224542808U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery tab processing technology, specifically a device for bending and forming power battery connecting tabs. Background Technology
[0002] In today's era, the new energy vehicle industry is booming at a remarkable speed and has become the core driving force for the transformation and upgrading of the global automotive industry. In the complex system of new energy vehicles, the power battery undoubtedly occupies a core position. As a key component for building electrical connections between battery cells, the bending and forming quality of the battery tabs directly affects the conductivity, stability and safety of the battery pack.
[0003] The existing bending device can only bend one connecting piece at a time. After bending one connecting piece, it is removed from the device and a new connecting piece to be processed is placed. However, the bending device is in a stopped state during the replacement process, which reduces production efficiency.
[0004] Therefore, those skilled in the art have provided a device for bending and forming the tabs of a power battery connector to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this utility model is to provide a device for bending and forming the tabs of a power battery connector, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A power battery connector tab bending and forming device includes a processing table. A switching component is provided at the bottom of the inner wall of the processing table. The switching component includes a servo motor, which is fixedly connected to the bottom of the inner wall of the processing table. A first transmission wheel is fixedly connected to the transmission end of the servo motor. A transmission belt is driven to the side surface of the first transmission wheel. A second transmission wheel is driven to the inside of the transmission belt. The first transmission wheel is driven to the second transmission wheel via the transmission belt. A support rod is fixedly connected to the inside of the second transmission wheel. A fixed plate is fixedly connected to the top of the support rod. A connecting plate is fixedly connected to one side of the fixed plate. A placement plate is fixedly connected to one side of the connecting plate. A placement groove is formed on the top of the placement plate.
[0008] As a further embodiment of this utility model: the placement plate has a groove inside, the top of the inner wall of the groove has a rotating hole, an adjusting screw is rotatably connected inside the rotating hole, a rotating block is fixedly connected to the top of the adjusting screw, an adjusting block is threaded onto the side surface of the adjusting screw, a fixing plate is fixedly connected to the other side of the adjusting block, and a pressing plate is fixedly connected to the bottom of the fixing plate.
[0009] As a further embodiment of this utility model: a support frame is fixedly connected to the top of the processing table, a hydraulic cylinder is fixedly connected to the top of the inner wall of the support frame, a push rod is fixedly connected to the output end of the hydraulic cylinder, and a bending pressure plate is fixedly connected to the bottom of the push rod.
[0010] As a further embodiment of this utility model: the diameter of the second transmission wheel is larger than the diameter of the first transmission wheel, the number of connecting plates is five and they are arranged in a circular array, and the number of placement plates is five and they are arranged in a circular array.
[0011] As a further improvement of this utility model: the shape of the placement plate is L-shaped, the shape of the placement groove is adapted to the shape of the power battery connection piece, and the placement groove is provided with anti-slip texture.
[0012] As a further improvement of this utility model: the adjusting block is provided with an internal thread and is adapted to the adjusting screw, and the bottom surface of the pressing plate is an arc-shaped surface that contacts the surface of the power battery connecting piece.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. By installing the switching component, the workstation of the connecting piece can be switched. Multiple connecting pieces can be placed at one time. After one connecting piece is bent, there is no need to stop the machine to remove it and place a new connecting piece to be processed. By rotating the placement plate, the next connecting piece to be processed can be moved to the bending position. While bending, the operator can remove the bent connecting piece from the corresponding placement plate and place the new connecting piece to be processed on the empty placement plate. This greatly saves the time spent changing connecting pieces, realizes cyclic processing, and significantly improves production efficiency.
[0015] 2. The placement slot is adapted to the shape of the power battery connecting piece and has anti-slip texture, which can initially fix the connecting piece; rotating the screw block drives the adjusting screw to rotate, so that the adjusting block moves along the axis of the adjusting screw, which in turn drives the fixing plate and the pressing plate to move. By using the arc surface of the bottom surface of the pressing plate to contact the surface of the connecting piece, the connecting piece can be further pressed and fixed in the placement slot, thus realizing a stable and reliable fixation of the power battery connecting piece. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a power battery connecting tab bending and forming device.
[0017] Figure 2 This is a right-side structural schematic diagram of a device for bending and forming the tabs of a power battery connector.
[0018] Figure 3This is a top view schematic diagram of a device for bending and forming the tabs of a power battery connector.
[0019] Figure 4 A device for bending and forming the tabs of a power battery connector. Figure 3 Enlarged structural diagram at point A in the middle.
[0020] Figure 5 A device for bending and forming the tabs of a power battery connector. Figure 3 Enlarged structural diagram at point B.
[0021] In the diagram: 1. Processing table; 2. Switching assembly; 201. Servo motor; 202. First transmission wheel; 203. Transmission belt; 204. Second transmission wheel; 205. Support rod; 206. Fixing plate; 207. Connecting plate; 208. Placement plate; 209. Placement slot; 3. Groove; 4. Rotary hole; 5. Adjusting screw; 6. Rotary block; 7. Adjusting block; 8. Fixing plate; 9. Pressing plate; 10. Support frame; 11. Hydraulic cylinder; 12. Push rod; 13. Bending pressure plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1
[0024] Reference Figure 1 - Figure 5This embodiment provides a power battery connector tab bending and forming device, including a processing table 1. A switching component 2 is provided at the bottom of the inner wall of the processing table 1. The switching component 2 includes a servo motor 201, which is fixedly connected to the bottom of the inner wall of the processing table 1. A first transmission wheel 202 is fixedly connected to the transmission end of the servo motor 201. A transmission belt 203 is drivenly connected to the side surface of the first transmission wheel 202. A second transmission wheel 204 is drivenly connected inside the transmission belt 203. The first transmission wheel 202 is drivenly connected to the second transmission wheel 204 through the transmission belt 203. A support is fixedly connected inside the second transmission wheel 204. A rod 205 is fixedly connected to a fixed plate 206 at its top. A connecting plate 207 is fixedly connected to one side of the fixed plate 206. A placement plate 208 is fixedly connected to one side of the connecting plate 207. A placement groove 209 is formed at the top of the placement plate 208. A groove 3 is formed inside the placement plate 208. A rotating hole 4 is formed at the top of the inner wall of the groove 3. An adjusting screw 5 is rotatably connected inside the rotating hole 4. A rotating block 6 is fixedly connected to the top of the adjusting screw 5. An adjusting block 7 is threaded onto the side surface of the adjusting screw 5. A fixed plate 8 is fixedly connected to the other side of the adjusting block 7. A pressing plate 9 is fixedly connected to the bottom of the fixed plate 8. The battery connecting piece is placed in the placement groove 209 on the top of the placement plate 208. Since the shape of the placement groove 209 matches the shape of the power battery connecting piece and has anti-slip texture, it can initially fix the connecting piece. Rotating the rotating block 6 causes the adjusting screw 5 to rotate within the rotating hole 4. When the adjusting screw 5 rotates, the adjusting block 7 moves along the axial direction of the adjusting screw 5 within the groove 3. The movement of the adjusting block 7 causes the fixing plate 8 and the pressing plate 9 to move. The bottom surface of the pressing plate 9 is an arc-shaped surface that contacts the surface of the power battery connecting piece, ultimately pressing and fixing the connecting piece in the placement groove 209. The servo motor 201 is then started, and the servo motor 201's transmission... The first drive wheel 202 rotates, and the first drive wheel 202 drives the second drive wheel 204 to rotate via the drive belt 203. Since the diameter of the second drive wheel 204 is larger than that of the first drive wheel 202, it can achieve a certain speed reduction and torque increase effect. When the second drive wheel 204 rotates, it drives the support rod 205 fixedly connected inside to rotate. The fixed plate 206 at the top of the support rod 205 rotates accordingly. The five connecting plates 207 fixedly connected to one side of the fixed plate 206 in a circular array and the five placement plates 208 fixedly connected to one side of the connecting plate 207 in a circular array also rotate together, thereby realizing the switching of the connecting plate's work position.
[0025] Example 2
[0026] Reference Figure 1 - Figure 5This embodiment is based on the previous embodiment, but differs in that a support frame 10 is fixedly connected to the top of the processing table 1, a hydraulic cylinder 11 is fixedly connected to the top of the inner wall of the support frame 10, a push rod 12 is fixedly connected to the output end of the hydraulic cylinder 11, a bending pressure plate 13 is fixedly connected to the bottom of the push rod 12, the diameter of the second transmission wheel 204 is larger than the diameter of the first transmission wheel 202, five connecting plates 207 are arranged in a circular array, five placement plates 208 are arranged in a circular array, the shape of the placement plates 208 is L-shaped, the shape of the placement groove 209 is adapted to the shape of the power battery connecting piece, and the placement groove 209 is provided with anti-slip texture, the adjusting block 7 is provided with internal thread and is adapted to the adjusting screw 5 for pressing. The bottom surface of plate 9 is an arc-shaped surface that contacts the surface of the power battery connecting piece. When the placement plate 208, on which the connecting piece to be processed is placed, rotates to the appropriate position, the hydraulic cylinder 11 is activated. The output end of the hydraulic cylinder 11 pushes the push rod 12 downward, and the bending pressure plate 13, which is fixedly connected to the bottom of the push rod 12, moves downward accordingly. The power battery connecting piece tab, which is placed in the placement groove 209 and has been pressed, is bent until the required bending shape is achieved. After completing one bending operation, the hydraulic cylinder 11 drives the push rod 12 and the bending pressure plate 13 to rise and reset. The servo motor 201 is started again, driving the placement plate 208 to rotate, and the next placement plate 208 on which the connecting piece to be processed is rotated to the underside of the bending pressure plate 13. The above bending operation is repeated to achieve cyclic processing.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A device for bending and forming tabs of power battery connectors, comprising a processing table (1), characterized in that, A switching assembly (2) is provided at the bottom of the inner wall of the processing table (1). The switching assembly (2) includes a servo motor (201). The servo motor (201) is fixedly connected to the bottom of the inner wall of the processing table (1). A first transmission wheel (202) is fixedly connected to the transmission end of the servo motor (201). A transmission belt (203) is connected to the side surface of the first transmission wheel (202). A second transmission wheel (204) is connected to the inside of the transmission belt (203). The first transmission wheel (202) is connected to the second transmission wheel (204) through the transmission belt (203). A support rod (205) is fixedly connected to the inside of the second transmission wheel (204). A fixed plate (206) is fixedly connected to the top of the support rod (205). A connecting plate (207) is fixedly connected to one side of the fixed plate (206). A placement plate (208) is fixedly connected to one side of the connecting plate (207). A placement groove (209) is opened on the top of the placement plate (208). The placement plate (208) has a groove (3) inside, and a rotating hole (4) is provided at the top of the inner wall of the groove (3). An adjusting screw (5) is rotatably connected inside the rotating hole (4). A rotating block (6) is fixedly connected to the top of the adjusting screw (5). An adjusting block (7) is threaded onto the side surface of the adjusting screw (5). A fixing plate (8) is fixedly connected to the other side of the adjusting block (7). A pressing plate (9) is fixedly connected to the bottom of the fixing plate (8). The adjusting block (7) is provided with an internal thread and is adapted to the adjusting screw (5). The bottom surface of the pressing plate (9) is an arc-shaped surface that contacts the surface of the power battery connecting piece. The top of the processing table (1) is fixedly connected to a support frame (10), the top of the inner wall of the support frame (10) is fixedly connected to a hydraulic cylinder (11), the output end of the hydraulic cylinder (11) is fixedly connected to a push rod (12), and the bottom of the push rod (12) is fixedly connected to a bending pressure plate (13). The diameter of the second transmission wheel (204) is larger than the diameter of the first transmission wheel (202). There are five connecting plates (207) arranged in a circular array. There are five placement plates (208) arranged in a circular array. The shape of the placement plate (208) is L-shaped. The shape of the placement groove (209) is adapted to the shape of the power battery connecting piece. The placement groove (209) is provided with anti-slip texture.