A straightening device for steel wire rope processing

Abstract

The utility model relates to steel wire rope processing technical field discloses a straightening equipment for steel wire rope processing, including operation panel, the upper surface fixed connection of operation panel has mounting panel, the inside sliding connection of operation panel has sliding block, the utility model discloses a rotating adjusting handle drives transmission screw rod rotation, and further makes sliding block along the stable sliding of spacing sliding groove, to drive movable pulley frame and pulley mechanism remove, flexible adjustment movable pulley frame and the interval between mounting panel, realize the adaptation of different size steel wire rope straightening demand, improve the applicability of equipment, simultaneously, the pulley mechanism of equipment divides into fixed and movable two groups, and each group is equipped with three different interval straightening pulley, can simultaneously straighten work to multiple different size steel wire rope one time, need not like traditional device as only straightening single size steel wire rope one time, effectively improved straightening efficiency, reduced production cost and operation complexity, satisfy the diversified production demand.

Description

Technical Field

[0001] This utility model relates to the field of wire rope processing technology, and in particular to a straightening device for wire rope processing. Background Technology

[0002] In the field of wire rope processing, straightening equipment is an indispensable key device in the production process. During the manufacturing process, due to the influence of material properties, processing technology and transportation, wire ropes often have a certain degree of bending, twisting and other deformation problems. In order to ensure the performance and quality of wire ropes and meet the requirements of subsequent use, they must be straightened to make the wire ropes reach the specified straightness standards.

[0003] Traditional wire rope straightening equipment mostly adopts a single straightening method, that is, it can only straighten one wire rope of a single size at a time. Although these devices can adapt to wire ropes of different sizes by adjusting the spacing, it is difficult to straighten multiple wire ropes of different sizes at the same time. This limitation leads to low straightening efficiency, and the wire ropes need to be changed frequently and the equipment parameters need to be readjusted during the production process, which increases the complexity of operation and production costs. Summary of the Invention

[0004] To solve the above-mentioned technical problems, this utility model provides a straightening device for steel wire rope processing.

[0005] This utility model is achieved using the following technical solution: a straightening device for steel wire rope processing, comprising an operating table, an mounting plate fixedly connected to the upper surface of the operating table, a sliding block slidably connected inside the operating table, a T-shaped push plate fixedly connected to the upper surface of the sliding block, a transmission screw threadedly connected inside the sliding block, an adjusting handle fixedly connected to the surface of the transmission screw, several movable pulley frames fixedly connected to the surface of the T-shaped push plate, and several pulley mechanisms fixedly connected to the upper surface of the mounting plate and the inner wall of the movable pulley frames; The pulley mechanism includes a lower rotating seat 1, a straightening pulley 1 rotatably connected to the upper surface of the lower rotating seat 1, a lower rotating seat 2 rotatably connected to the upper surface of the straightening pulley 1, a connecting column 1 fixedly connected to the upper surface of the lower rotating seat 2, a middle rotating seat 1 fixedly connected to the top of the connecting column 1, a straightening pulley 2 rotatably connected to the upper surface of the middle rotating seat 1, a connecting column 2 fixedly connected to the upper surface of the middle rotating seat 2, an upper rotating seat 1 fixedly connected to the top of the connecting column 2, a straightening pulley 3 rotatably connected to the upper surface of the upper rotating seat 1, and an upper rotating seat 2 rotatably connected to the upper surface of the straightening pulley 3.

[0006] The above technical solution can straighten multiple steel wire ropes of different sizes at once. Through the multi-stage setting of the pulley mechanism and the adjustability of the movable pulley frame, the precise straightening of steel wire ropes of different sizes can be achieved, which improves straightening efficiency and adaptability, reduces equipment costs and operational complexity, and meets diversified production needs.

[0007] As a further improvement to the above solution, the pulley mechanisms are divided into two groups, one group of which is fixedly connected to the upper surface of the mounting plate, and the other group of which is fixedly connected to the inner wall of the movable pulley frame.

[0008] Through the above technical solution, by grouping the pulley mechanism, the fixed pulley mechanism provides stable support for the straightening of the wire rope, ensuring the stability of the straightening process; while the movable pulley mechanism can be flexibly adjusted according to the needs of wire ropes of different sizes, enhancing the adaptability and flexibility of the equipment.

[0009] As a further improvement to the above scheme, each group of the several pulley mechanisms is provided with three pulley mechanisms.

[0010] As a further improvement to the above solution, a limiting groove is formed on the upper surface of the mounting plate, and the sliding block is slidably connected inside the limiting groove.

[0011] Through the above technical solution, the setting of the limiting slide groove provides precise guidance for the movement of the sliding block, ensuring the stability and accuracy of the sliding block during the movement process, avoiding the sliding block from deviating or shaking during the movement, thereby ensuring the reliability of the position adjustment of the movable pulley frame and pulley mechanism.

[0012] As a further improvement to the above solution, the transmission screw is rotatably connected to the inner wall of the limiting slide groove.

[0013] As a further improvement to the above solution, the adjusting handle is made of rubber.

[0014] As a further improvement to the above solution, the T-shaped push plate is slidably connected to the inside of the operating table via a sliding block.

[0015] As a further improvement to the above solution, the lower rotating seat one, the straightening pulley one, and the lower rotating seat two are designed and connected as a single piece.

[0016] As a further improvement to the above solution, the central rotating seat 1, the straightening pulley 2, and the central rotating seat 2 are designed and connected as a single piece.

[0017] As a further improvement to the above solution, the upper rotating seat one, the straightening pulley three, and the upper rotating seat two are designed and connected as a single piece.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention uses a rotating adjustment handle to drive a transmission screw, which in turn causes a sliding block to slide smoothly along a limiting groove. This, in turn, moves the movable pulley frame and pulley mechanism, allowing for flexible adjustment of the distance between the movable pulley frame and the mounting plate. This adapts to the straightening needs of wire ropes of different sizes, improving the applicability of the equipment. Furthermore, the pulley mechanism is divided into fixed and movable groups, each with three straightening pulleys at different spacings. This allows for the simultaneous straightening of multiple wire ropes of different sizes, unlike traditional devices that can only straighten a single size at a time. This significantly improves straightening efficiency, reduces production costs and operational complexity, and meets diverse production needs. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the T-shaped push plate of this utility model; Figure 3 This is a schematic diagram of the pulley mechanism of this utility model; Figure 4 This is a schematic diagram of the movable pulley frame of this utility model.

[0020] Explanation of key symbols: 1. Operating table; 2. Mounting plate; 3. Limiting slide groove; 4. Sliding block; 5. T-shaped push plate; 6. Transmission screw; 7. Adjusting handle; 8. Movable pulley frame; 9. Pulley mechanism; 901. Lower rotating seat one; 902. Straightening pulley one; 903. Lower rotating seat two; 904. Connecting column one; 905. Middle rotating seat one; 906. Straightening pulley two; 907. Middle rotating seat two; 908. Connecting column two; 909. Upper rotating seat one; 910. Straightening pulley three; 911. Upper rotating seat two. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example

[0022] Please combine Figure 1-4 A straightening device for steel wire rope processing according to this embodiment includes an operating table 1. An mounting plate 2 is fixedly connected to the upper surface of the operating table 1. A sliding block 4 is slidably connected inside the operating table 1. A T-shaped push plate 5 is fixedly connected to the upper surface of the sliding block 4. A transmission screw 6 is threadedly connected inside the sliding block 4. An adjusting handle 7 is fixedly connected to the surface of the transmission screw 6. Several movable pulley frames 8 are fixedly connected to the surface of the T-shaped push plate 5. Several pulley mechanisms 9 are fixedly connected to the upper surface of the mounting plate 2 and the inner wall of the movable pulley frames 8. The pulley mechanism 9 includes a lower rotary seat 901, a straightening pulley 902 rotatably connected to the upper surface of the lower rotary seat 901, a lower rotary seat 903 rotatably connected to the upper surface of the straightening pulley 902, a connecting column 904 fixedly connected to the upper surface of the lower rotary seat 903, a middle rotary seat 905 fixedly connected to the top of the connecting column 904, a straightening pulley 906 rotatably connected to the upper surface of the middle rotary seat 905, a middle rotary seat 907 rotatably connected to the upper surface of the straightening pulley 906, a connecting column 908 fixedly connected to the upper surface of the middle rotary seat 907, an upper rotary seat 909 fixedly connected to the top of the connecting column 908, and a straightening pulley 910 rotatably connected to the upper surface of the upper rotary seat 909. The upper surface of 910 is rotatably connected to the upper rotating seat 911. The straightening pulley 902 has a larger spacing and can be used to straighten larger-sized wire ropes. The straightening pulley 906 has a slightly smaller spacing and can be used to straighten standard-sized wire ropes. The straightening pulley 910 has the smallest spacing and can be used to straighten smaller-sized wire ropes. Personnel can select the appropriate straightening pulley according to the different sizes of wire ropes. The spacing of the three straightening pulleys decreases in sequence, corresponding to the straightening of different sizes of wire ropes. By rotating the adjusting handle 7, the transmission screw 6 is driven to rotate, causing the sliding block 4 to move along the limiting slide groove 3, which in turn drives the movable pulley frame 8 and the pulley mechanism 9 to move. Adjusting the spacing between the movable pulley frame 8 and the mounting plate 2 changes the corresponding straightening pulley spacing to meet the straightening needs of different-sized wire ropes. Preferably, the lower rotating seat 901, straightening pulley 902, and lower rotating seat 903 are integrally formed and connected; the middle rotating seat 905, straightening pulley 906, and middle rotating seat 907 are integrally formed and connected; and the upper rotating seat 909, straightening pulley 910, and upper rotating seat 911 are integrally formed and connected. This arrangement makes the pulley mechanism 9 stronger and more durable.

[0023] Several pulley mechanisms 9 are divided into two groups. One group of pulley mechanisms 9 is fixedly connected to the upper surface of the mounting plate 2, and the other group of pulley mechanisms 9 is fixedly connected to the inner wall of the movable pulley frame 8. The grouping method makes the pulley mechanisms 9 form two parts in the equipment: a fixed part and a movable part. The fixed part provides a stable straightening foundation, and the movable part can flexibly adjust the spacing during the straightening of the wire rope by adjusting the movable pulley frame 8.

[0024] Each of the several pulley mechanisms 9 is equipped with three pulley mechanisms 9. Personnel can select the appropriate straightening pulley combination according to the size of the wire rope. By adjusting the position of the movable pulley frame 8, the corresponding straightening pulleys can cooperate with each other to straighten the wire rope.

[0025] The upper surface of the mounting plate 2 is provided with a limiting groove 3. The sliding block 4 is slidably connected to the inside of the limiting groove 3. When the operator rotates the adjustment handle 7, the transmission screw 6 rotates and drives the sliding block 4 to slide in the limiting groove 3, thereby realizing the adjustment of the position of the movable pulley frame 8 and the pulley mechanism 9.

[0026] The transmission screw 6 is rotatably connected to the inner wall of the limiting slide groove 3.

[0027] The adjustment handle 7 is made of rubber.

[0028] The T-shaped push plate 5 is slidably connected to the inside of the operating table 1 via the sliding block 4.

[0029] The implementation principle of a straightening device for wire rope processing in this embodiment is as follows: The operator first selects a suitable straightening pulley combination based on the size of the wire rope to be straightened. Since each pulley mechanism 9 in the device has three straightening pulleys with different spacings—straightening pulley one 902, straightening pulley two 906, and straightening pulley three 910—and their spacing decreases sequentially, they correspond to straightening larger, standard, and smaller wire ropes, respectively. The operator can select a suitable straightening pulley for straightening work based on the actual size of the wire rope. The operator adjusts the spacing of the straightening pulleys by rotating the adjusting handle 7 to adapt to the size of the wire rope. When the operator rotates the rubber adjusting handle 7, the adjusting handle 7 drives the transmission screw 6 to rotate within the inner wall of the limiting groove 3. Since the transmission screw 6 is threadedly connected to the sliding block 4, the rotation of the transmission screw 6 is converted into linear motion of the sliding block 4 within the limiting groove 3. The movement of the sliding block 4 drives its upper surface... The fixed T-shaped push plate 5 moves together with the movable pulley frame 8, which is also fixedly connected to the movable pulley frame 8. Therefore, the movable pulley frame 8 and its inner wall fixed pulley mechanism 9 also move accordingly, allowing for flexible adjustment of the distance between the movable pulley frame 8 and the mounting plate 2. This, in turn, changes the distance between the corresponding straightening pulleys to match the size of the wire rope. Once the distance between the straightening pulleys is adjusted to the appropriate position, the operator places the wire rope between the selected straightening pulleys. Since the pulley mechanism 9 is divided into two groups, fixed to the upper surface of the mounting plate 2 and the inner wall of the movable pulley frame 8, the fixed pulley mechanism 9 provides a stable support foundation for the straightening of the wire rope, while the movable pulley mechanism 9, through the adjustment of the movable pulley frame 8, allows for flexible adjustment of the distance during the straightening process. When the wire rope passes through the straightening pulleys, the corresponding two straightening pulleys cooperate to straighten the bent wire rope, achieving the required straightness.

[0030] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A straightening device for steel wire rope processing, characterized in that, The system includes an operating table (1), an mounting plate (2) fixedly connected to the upper surface of the operating table (1), a sliding block (4) slidably connected inside the operating table (1), a T-shaped push plate (5) fixedly connected to the upper surface of the sliding block (4), a transmission screw (6) threadedly connected inside the sliding block (4), an adjusting handle (7) fixedly connected to the surface of the transmission screw (6), several movable pulley frames (8) fixedly connected to the surface of the T-shaped push plate (5), and several pulley mechanisms (9) fixedly connected to the upper surface of the mounting plate (2) and the inner wall of the movable pulley frame (8). The pulley mechanism (9) includes a lower rotating seat one (901), on the upper surface of the lower rotating seat one (901) a straightening pulley one (902) is rotatably connected, on the upper surface of the straightening pulley one (902) a lower rotating seat two (903) is rotatably connected, on the upper surface of the lower rotating seat two (903) a connecting column one (904) is fixedly connected, and at the top of the connecting column one (904) a middle rotating seat one (905) is fixedly connected, on the upper surface of the middle rotating seat one (905) a... A straightening pulley two (906) is rotatably connected to a middle rotating seat two (907) on its upper surface. A connecting column two (908) is fixedly connected to the upper surface of the middle rotating seat two (907). An upper rotating seat one (909) is fixedly connected to the top of the connecting column two (908). A straightening pulley three (910) is rotatably connected to the upper surface of the upper rotating seat one (909). An upper rotating seat two (911) is rotatably connected to the upper surface of the straightening pulley three (910).

2. The straightening equipment for steel wire rope processing as described in claim 1, characterized in that: The pulley mechanisms (9) are divided into two groups, one group of which is fixedly connected to the upper surface of the mounting plate (2), and the other group of which is fixedly connected to the inner wall of the movable pulley frame (8).

3. A straightening device for steel wire rope processing as described in claim 1 or 2, characterized in that: Each of the several pulley mechanisms (9) is provided with three pulley mechanisms (9).

4. The straightening equipment for steel wire rope processing as described in claim 1, characterized in that: The upper surface of the mounting plate (2) is provided with a limiting groove (3), and the sliding block (4) is slidably connected to the inside of the limiting groove (3).

5. The straightening equipment for steel wire rope processing as described in claim 1, characterized in that: The transmission screw (6) is rotatably connected to the inner wall of the limiting slide groove (3).

6. The straightening equipment for steel wire rope processing as described in claim 1, characterized in that: The adjusting handle (7) is made of rubber.

7. The straightening equipment for steel wire rope processing as described in claim 1, characterized in that: The T-shaped push plate (5) is slidably connected to the inside of the operating table (1) via a sliding block (4).

8. The straightening equipment for steel wire rope processing as described in claim 1, characterized in that: The lower rotating seat one (901), straightening pulley one (902), and lower rotating seat two (903) are connected by an integral molding design.

9. The straightening equipment for steel wire rope processing as described in claim 1, characterized in that: The central pivot 1 (905), straightening pulley 2 (906), and central pivot 2 (907) are connected by an integral molding design.

10. A straightening device for steel wire rope processing as described in claim 1, characterized in that: The upper rotating seat one (909), straightening pulley three (910), and upper rotating seat two (911) are connected by an integral molding design.

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