A new type of pipe clamp assembly die

Abstract

The utility model provides a novel pipe clamp assembly die. A novel pipe clamp assembly die, include: frame, bottom plate setting in the top of frame, the fixed mounting of bottom plate top respectively has first locating plate, second locating plate, third locating plate and fourth locating plate. The utility model provides a novel pipe clamp assembly die, through modularization and multi -specification interchange structure, satisfy different pipe clamp quick assembly demand, clamping and positioning design, shorten the production rhythm significantly, positioning structure optimization and high accuracy processing, key components can be quickly replaced, convenient to clean and maintain, reduce downtime, structure safe and reliable, effectively reduce the human operation risk, satisfy environmental protection and safety production requirement, improve pipe clamp assembly automation level and operation efficiency, guarantee the consistency and high accuracy of assembly product, realize multi -specification, many types pipe clamp quick replacement and compatible, reduce die maintenance difficulty, improve the continuous operation ability of production line.

Description

Technical Field

[0001] This utility model relates to the field of mechanical engineering, and in particular to a novel pipe clamp assembly mold. Background Technology

[0002] Pipe clamp assembly is a key process in pipeline system installation. The core of it is to fix the pipes to supports, walls or equipment using pipe clamps to ensure pipeline stability and meet displacement requirements.

[0003] During assembly, the appropriate pipe clamp should be selected according to the pipe diameter and material. Impurities on the contact surface between the pipe clamp and the pipe should be cleaned. Then, the pipe clamp should be positioned according to the design spacing and fixed with bolts, nuts and other fasteners. The tightness should be such that the pipe is not loose and slight thermal expansion and contraction is allowed. At the same time, the pipe clamp holes should be aligned to avoid uneven stress on the pipeline due to installation deviation.

[0004] In the existing pipe clamp assembly process, it mainly relies on traditional molds or manual operations, which has problems such as low operating efficiency, poor assembly accuracy, and complex maintenance. Different pipe diameters and pipe clamp specifications cannot be quickly adapted, resulting in low production line changeover efficiency. In addition, traditional structures often require disassembly of multiple parts during maintenance and upkeep, which affects production continuity and is not conducive to the efficient operation of modern assembly lines.

[0005] Therefore, it is necessary to provide a new type of pipe clamp assembly mold to solve the above-mentioned technical problems. Utility Model Content

[0006] This utility model provides a novel pipe clamp assembly mold, which solves the problems of low operating efficiency, poor assembly accuracy, and complex maintenance in the existing pipe clamp assembly process, which mainly relies on traditional molds or manual operations. Different pipe diameters and pipe clamp specifications cannot be quickly adapted, resulting in low production line changeover efficiency. In addition, traditional structures often require disassembly of multiple parts during maintenance and upkeep, affecting production continuity and hindering the efficient operation of modern assembly lines.

[0007] To solve the above-mentioned technical problems, this utility model provides a novel pipe clamp assembly mold, comprising: a frame;

[0008] A base plate is disposed on the top of the frame, and a first positioning plate, a second positioning plate, a third positioning plate and a fourth positioning plate are respectively fixedly installed on the top of the base plate;

[0009] The first pressure bar mechanism, a plurality of first pressure bar mechanisms are respectively disposed on multiple sides of the top of the base plate. The first pressure bar mechanism includes a pressure bar support, a pressure bar assembly, a support tube and a pressure block. The pressure bar support is disposed on the top of the base plate. The support tube is fixedly installed in the middle of the top of the pressure bar support. The pressure bar assembly is disposed on the top of the support tube. The pressure block is disposed on one side of the bottom of the pressure bar assembly.

[0010] The first screw, four of the first screws are respectively disposed around the perimeter of the surface of the pressure rod support;

[0011] Second screws, a plurality of second screws are disposed at the top inside the frame, and the outer surface of the second screws is provided with flat washers and elastic washers.

[0012] Preferably, a clamping groove is provided in the middle of the bottom of the pressure block, and the clamping groove is in the shape of an inverted "V".

[0013] Preferably, a guide groove is formed in the middle of the top of the first positioning plate, and a tube is provided inside the guide groove.

[0014] Preferably, a push-bar device is provided on the other side of the top of the base plate.

[0015] Preferably, threaded holes are provided on both sides of the outer surface of the first positioning plate, and a threaded rod is engaged with the internal threads of the threaded holes. A push plate is rotatably mounted on one end of the threaded rod.

[0016] Preferably, a slot is provided in the middle of one side of the push plate, and multiple rotating rollers are arranged at equal intervals inside the slot.

[0017] Preferably, an adjusting block is fixedly installed at the other end of the threaded rod.

[0018] Compared with related technologies, the novel pipe clamp assembly mold provided by this utility model has the following beneficial effects:

[0019] This utility model provides a novel pipe clamp assembly mold. Through its modular and multi-specification interchangeable structure, it meets the rapid assembly needs of different pipe clamps. The clamping and positioning design significantly shortens the production cycle and reduces manual labor intensity. Optimized positioning structure and high-precision machining improve assembly quality and consistency. Key components can be quickly replaced and are easy to clean and maintain, reducing downtime. The structure is safe and reliable, effectively reducing human error risks and meeting environmental protection and safety production requirements. It improves the automation level and operational efficiency of pipe clamp assembly, ensures the consistency and high precision of assembled products, enables rapid replacement and compatibility of multiple specifications and types of pipe clamps, reduces mold maintenance difficulty, and improves the continuous operation capability of the production line. Attached Figure Description

[0020] Figure 1 A schematic diagram of the structure of a first embodiment of a novel pipe clamp assembly mold provided by this utility model;

[0021] Figure 2 for Figure 1 The diagram shows a top view of the base plate.

[0022] Figure 3 for Figure 1The diagram shown is a front view of the frame.

[0023] Figure 4 for Figure 1 The diagram shows the structure of the compression block;

[0024] Figure 5 This is a schematic diagram of the second embodiment of a novel pipe clamp assembly mold provided by this utility model.

[0025] The following are the labels in the diagram: 1. Frame, 2. Base plate, 3. First pressure bar mechanism, 4. Tube, 5. First positioning plate, 6. Second positioning plate, 7. Third positioning plate, 8. Fourth positioning plate, 9. First screw, 10. Second screw, 11. Flat washer, 12. Elastic washer, 13. Pressure bar support, 14. Pressure bar assembly, 15. Support tube, 16. Pressure block, 17. Flat push pressure bar device, 18. Guide groove, 19. Threaded hole, 20. Threaded rod, 21. Adjusting block, 22. Push plate, 23. Opening groove, 24. Rotating roller, 25. Clamping groove. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0027] First Embodiment

[0028] Please refer to the following: Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in, Figure 1 A schematic diagram of the structure of a first embodiment of a novel pipe clamp assembly mold provided by this utility model; Figure 2 for Figure 1 The diagram shows a top view of the base plate. Figure 3 for Figure 1 The diagram shown is a front view of the frame. Figure 4 for Figure 1 The diagram shows the structure of the compression block.

[0029] A novel pipe clamp assembly mold includes: a frame 1;

[0030] The base plate 2 is disposed on the top of the frame 1, and the top of the base plate 2 is respectively fixedly installed with a first positioning plate 5, a second positioning plate 6, a third positioning plate 7 and a fourth positioning plate 8;

[0031] First pressure rod mechanism 3, multiple first pressure rod mechanisms 3 are respectively arranged on multiple sides of the top of the base plate 2. The first pressure rod mechanism 3 includes pressure rod support 13, pressure rod assembly 14, support tube 15 and pressure block 16. The pressure rod support 13 is arranged on the top of the base plate 2. The support tube 15 is fixedly installed in the middle of the top of the pressure rod support 13. The pressure rod assembly 14 is arranged on the top of the support tube 15. The pressure block 16 is arranged on one side of the bottom of the pressure rod assembly 14.

[0032] The first screw 9, four of the first screws 9 are respectively disposed around the surface of the pressure rod support 13;

[0033] Second screw 10, a plurality of second screws 10 are disposed at the top inside the frame 1, and the outer surface of the second screw 10 is provided with a flat washer 11 and an elastic washer 12.

[0034] The bottom of the pressure block 16 is provided with a clamping groove 25 in the middle, and the clamping groove 25 is in the shape of an inverted "V".

[0035] A guide groove 18 is provided in the middle of the top of the first positioning plate 5, and a tube 4 is provided inside the guide groove 18.

[0036] A push rod device 17 is provided on the other side of the top of the base plate 2.

[0037] The main structural components use Q235A and standard parts, which facilitates procurement and maintenance and results in low overall cost.

[0038] Multiple positioning plates, multiple first pressure rod mechanisms 3 and flat push pressure rod devices 17 are all mounted on the surface of the base plate 2 by first screws 9, which facilitates disassembly and replacement.

[0039] The pressure block 16 is bolted to the surface of the pressure rod assembly 14, and the clamping groove 25 is inverted "V" shape to accommodate pipes 4 of various diameters.

[0040] The working principle of the novel pipe clamp assembly mold provided by this utility model is as follows:

[0041] During operation, the operator first places the pipe clamp to be assembled on the pressure rod support 13, and the pipe is placed in the guide groove 18 in the middle of the top of the first positioning plate 5, the second positioning plate 6, the third positioning plate 7 and the fourth positioning plate 8. The adjustable positioning structure adapts to different specifications. The pressure rod assembly 14 is pressed down by the handle to achieve precise clamping and pressing, ensuring assembly quality. The frame 1 and the base plate 2 form a solid platform to ensure the overall structural stability and strong resistance to deformation. The quick-release design of the positioning plate and pressure rod mechanism of the first screw 9 supports the interchange of multiple specifications, improving the efficiency of changeover. After assembly, each moving part is connected by standard screws and washers to ensure a reliable connection and easy maintenance.

[0042] Compared with related technologies, the novel pipe clamp assembly mold provided by this utility model has the following beneficial effects:

[0043] This utility model provides a novel pipe clamp assembly mold. Through its modular and multi-specification interchangeable structure, it meets the rapid assembly needs of different pipe clamps. The clamping and positioning design significantly shortens the production cycle and reduces manual labor intensity. Optimized positioning structure and high-precision machining improve assembly quality and consistency. Key components can be quickly replaced and are easy to clean and maintain, reducing downtime. The structure is safe and reliable, effectively reducing human error risks and meeting environmental protection and safety production requirements. It improves the automation level and operational efficiency of pipe clamp assembly, ensures the consistency and high precision of assembled products, enables rapid replacement and compatibility of multiple specifications and types of pipe clamps, reduces mold maintenance difficulty, and improves the continuous operation capability of the production line.

[0044] Second Embodiment

[0045] Please refer to the following: Figure 5 Based on the novel pipe clamp assembly mold provided in the first embodiment of this application, the second embodiment of this application proposes another novel pipe clamp assembly mold. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.

[0046] Specifically, the second embodiment of this application provides a novel pipe clamp assembly mold that differs in that threaded holes 19 are provided on both sides of the outer surface of the first positioning plate 5, and a threaded rod 20 is engaged with the internal threads of the threaded holes 19, and a push plate 22 is rotatably installed at one end of the threaded rod 20.

[0047] A slot 23 is provided in the middle of one side of the push plate 22, and multiple rotating rods 24 are arranged equidistantly inside the slot 23.

[0048] An adjusting block 21 is fixedly installed at the other end of the threaded rod 20.

[0049] The rotating rod 24 can rotate, and the bottom of the push plate 22 rests on the guide groove 18, so that the push plate 22 cannot rotate with the rotation of the threaded rod 20, but can only be pushed or pulled.

[0050] The working principle of the novel pipe clamp assembly mold provided by this utility model is as follows:

[0051] During operation, first rotate the threaded rods 20 on both sides of the positioning plate. The threads of the threaded rods 20 engage with the threaded holes 19. Adjust the position of the push plate 22 in the guide groove 18 and adjust the distance between the two push plates 22 so that the rotating rollers 24 on both sides clamp the tube 4. As the tube 4 is pulled and moved, the rotating rollers 24 are pulled to move, which facilitates the movement of the tube 4 and also prevents the tube 4 from being scratched due to pulling and friction.

[0052] Compared with related technologies, the novel pipe clamp assembly mold provided by this utility model has the following beneficial effects:

[0053] This utility model provides a novel pipe clamp assembly mold. The distance between the two sets of push plates 22 is adjusted by the threaded rods 20 on both sides of the first positioning plate 5, so that the pipe 4 is clamped by the rotating rollers 24 on the surface of the push plates 22. The rotating rollers 24 facilitate the pulling and transportation of the pipe 4, and the design of the rotating rollers 24 effectively reduces the frictional damage of the pipe 4 during the clamping and transportation process, while ensuring the stability of the clamping. The distance between the push plates 22 can be quickly adjusted according to the pipe 4 of different diameters without changing the mold or making complicated adjustments, which significantly improves the changeover efficiency of the production line.

Claims

1. A novel pipe clamp assembly mold, characterized in that, include: frame; A base plate is disposed on the top of the frame, and a first positioning plate, a second positioning plate, a third positioning plate and a fourth positioning plate are respectively fixedly installed on the top of the base plate; The first pressure bar mechanism, a plurality of first pressure bar mechanisms are respectively disposed on multiple sides of the top of the base plate. The first pressure bar mechanism includes a pressure bar support, a pressure bar assembly, a support tube and a pressure block. The pressure bar support is disposed on the top of the base plate. The support tube is fixedly installed in the middle of the top of the pressure bar support. The pressure bar assembly is disposed on the top of the support tube. The pressure block is disposed on one side of the bottom of the pressure bar assembly. The first screw, four of the first screws are respectively disposed around the perimeter of the surface of the pressure rod support; Second screws, a plurality of second screws are disposed at the top inside the frame, and the outer surface of the second screws is provided with flat washers and elastic washers.

2. The novel pipe clamp assembly mold according to claim 1, characterized in that, A clamping groove is provided in the middle of the bottom of the pressure block, and the clamping groove is in the shape of an inverted "V".

3. The novel pipe clamp assembly mold according to claim 1, characterized in that, A guide groove is formed in the middle of the top of the first positioning plate, and a tube is provided inside the guide groove.

4. The novel pipe clamp assembly mold according to claim 1, characterized in that, A push-bar device is provided on the other side of the top of the base plate.

5. A novel pipe clamp assembly mold according to claim 1, characterized in that, The first positioning plate has threaded holes on both sides of its outer surface. The threaded holes have internal threads that engage with threaded rods, and a push plate is rotatably mounted on one end of the threaded rods.

6. A novel pipe clamp assembly mold according to claim 5, characterized in that, A slot is provided in the middle of one side of the push plate, and multiple rotating rollers are arranged at equal intervals inside the slot.

7. A novel pipe clamp assembly mold according to claim 5, characterized in that, An adjusting block is fixedly installed at the other end of the threaded rod.

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