End face resin crusher

Abstract

The utility model belongs to tooling technical field, concretely relates to end face resin breaker, and it includes: bottom plate, stand, drive cylinder, compression assembly and cutter assembly, the stand is installed on the bottom plate, the drive cylinder sets up on the stand, and the bottom plate has the work area for placing sliding block, the compression assembly sets up on the stand for sliding block and is pressed on the bottom plate, the cutter assembly sets up on the stand, and the cutter assembly includes the cutter that can move up and down, and the cutter is located between drive cylinder and work area, and drive cylinder is used to impact cutter downward movement to cut off the redundant impurity of sliding block end face, the utility model discloses through compression assembly to the compression fixed of sliding block, cooperate drive cylinder to impact cutter downward movement to cut off the redundant impurity of sliding block end face, improve work efficiency and security, guarantee the quality of sliding block itself, avoid the workpiece deformation caused by artificial knocking and so on problem, overcome the many defects of artificial knocking.

Description

Technical Field

[0001] This utility model relates to the field of tooling technology, and in particular to an end-face resin crusher. Background Technology

[0002] With the rapid development of automation, more and more manufacturers are using linear guide sliders to support the movement of machine tool work platforms. As a crucial component of linear guide rails, the demand for linear guide sliders is also increasing. Due to poor injection molding, resin portions of linear guide sliders need to be removed. Currently, this is mainly done manually, by hammering away the resin. However, this method has many drawbacks. When using a hammer, it is difficult to precisely control the force and direction; the hammering is rather rough and can easily damage the workpiece. Even with metal materials, excessive hammering force can cause deformation due to localized stress. Furthermore, manual hammering is inefficient, requiring constant adjustments to position and force, making the operation extremely cumbersome. In addition, safety is a concern; the hammer can easily rebound or slip out of the hand, potentially causing accidents. Utility Model Content

[0003] The technical problem to be solved by this utility model is: in order to solve the problem that manual cutting is too slow in the prior art, this utility model provides an end face resin crusher to improve working efficiency and ensure the quality of the slider itself.

[0004] The technical solution adopted by this utility model to solve its technical problem is: an end-face resin crusher, used to remove redundant impurities from the end face of a slider, comprising: a base plate, a column, a drive cylinder, a pressing assembly, and a cutting assembly. The column is mounted on the base plate, the drive cylinder is disposed on the column, and the base plate has a working area for placing the slider. The pressing assembly is disposed on the column to press the slider against the base plate. The cutting assembly is disposed on the column and includes a vertically movable cutting blade located between the drive cylinder and the working area. The drive cylinder impacts the cutting blade to move downward to remove redundant impurities from the end face of the slider.

[0005] The specific technical effects are as follows: the slider is pressed and fixed by the clamping component, and the driving cylinder is used to impact the cutter to move downward to remove redundant impurities on the end face of the slider, thereby improving work efficiency and safety, ensuring the quality of the slider itself, avoiding problems such as workpiece deformation caused by manual hammering, and overcoming many defects of manual hammering.

[0006] Furthermore, the cutting blade assembly also includes a guide rail, a blade holder, and a blade guide plate. The guide rail is mounted vertically on the column, the blade holder is slidably connected to the guide rail, the cutting blade is connected to the blade holder, and the blade guide plate is mounted on the base plate and located below the cutting blade. The specific technical effect is that the high-precision linear guide rail structure, including the blade guide plate, guide rail, and blade holder, accurately guides the movement direction of the cutting blade, ensuring cutting accuracy.

[0007] Furthermore, the base plate has a groove for mounting the tool guide plate.

[0008] Furthermore, a punch is provided on the moving end of the drive cylinder. The specific technical effect is that the punch bears most of the wear and impact, protecting the precision structure inside the drive cylinder and extending its service life.

[0009] Furthermore, the base plate is provided with a side baffle for positioning the slider, and one side of the slider is attached to the side baffle. The specific technical effect is that the side baffle is used to position and limit the workpiece, improving cutting accuracy.

[0010] Furthermore, the side baffle is fastened to the base plate by screws. The side baffle has a countersunk hole for mounting the screws, and the countersunk hole is formed along a first direction. The base plate has a threaded hole for mounting the screws. Specifically, the countersunk hole along the first direction allows for adjustment of the position of the side baffle fastened to the base plate, enabling flexible adjustment of the side baffle's mounting position to accommodate sliders of different sizes.

[0011] Furthermore, the side baffle is mounted on the base plate via a flat key. A first waist hole is formed on the bottom surface of the side baffle, and the flat key is tightly fitted into the first waist hole. A second waist hole is formed on the base plate, extending along a first direction. The flat key is slidably disposed within the second waist hole. The specific technical effect is that the cooperation between the flat key and the first and second waist holes ensures the relatively accurate installation position of the side baffle and the base plate. The slidable placement of the flat key within the second waist hole allows the side baffle to be adjustable in the first direction, accommodating sliders of different sizes.

[0012] Furthermore, the end-face resin crusher also includes a support rod and a cylinder mounting plate, the cylinder mounting plate being mounted on the column via the support rod, and the clamping assembly being disposed on the cylinder mounting plate.

[0013] Furthermore, the clamping assembly includes a small cylinder and a cylinder pusher punch. The small cylinder is mounted on the cylinder mounting plate, and the cylinder pusher punch is mounted on the moving end of the small cylinder. The specific technical advantages are: the small cylinder drives the punch to press against the slider, and the force and stroke are adjustable. Unlike hammering, this avoids excessive localized force that could deform or damage the workpiece. The equipment operation is relatively gentle and precise, greatly reducing the risk of damage to the slider, especially for fragile or high-precision workpieces. The punch bears most of the wear and impact, protecting the precision structure inside the small cylinder and extending its service life.

[0014] Furthermore, the column is equipped with a reversing valve, which is connected to the drive cylinder to control the movement end of the drive cylinder to rise or fall.

[0015] Furthermore, the end-face resin crusher also includes a movable trolley equipped with casters, and the base plate is mounted on the movable trolley. The specific technical advantages are: high flexibility, suitable for locations requiring frequent relocation, and the casters at the bottom of the movable trolley allow for smooth movement under different ground conditions.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] (1) This utility model uses a pressing component to press and fix the slider, and uses a driving cylinder to impact the cutter to move downward to remove redundant impurities on the end face of the slider, thereby improving work efficiency and safety, ensuring the quality of the slider itself, avoiding problems such as workpiece deformation caused by manual hammering, and overcoming many defects of manual hammering.

[0018] (2) This utility model uses a high-precision linear guide structure, such as a tool guide plate, guide rail and tool holder, to accurately guide the movement direction of the cutter and ensure cutting accuracy.

[0019] (3) By setting a waist-shaped countersunk hole, the position of the side baffle locked to the base plate can be adjusted. The installation position of the side baffle can be flexibly adjusted to adapt to sliders of different sizes. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 This is a schematic diagram of the end-face resin crusher of this utility model;

[0022] Figure 2 for Figure 1 A partial structural schematic diagram from the side view;

[0023] Figure 3This is a schematic diagram of the side baffle of this utility model;

[0024] Figure 4 for Figure 3 Sectional view at point A-A;

[0025] Figure 5 This is a schematic diagram of the installation of the side baffle and the bottom plate of this utility model;

[0026] Figure 6 for Figure 5 Sectional view at point B-B.

[0027] In the diagram: 1. Base plate; 101. Working area; 102. Groove; 103. Threaded hole; 104. Second waist hole; 2. Column; 3. Drive cylinder; 4. Clamping assembly; 401. Small cylinder; 402. Cylinder pusher punch; 5. Cutting assembly; 501. Cutting blade; 502. Guide rail; 503. Tool holder; 504. Tool guide plate; 505. Handle; 6. Side baffle; 601. Waist-shaped countersunk hole; 602. First waist hole; 7. Screw; 8. Flat key; 9. Support rod; 10. Cylinder mounting plate; 11. Reversing valve; 12. Movable trolley; 13. Casters; 14. Punch. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0029] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] like Figures 1 to 6 The image shows a preferred embodiment of the present invention, used to remove redundant impurities from the end face of a slider. The end face resin crusher of this embodiment includes: a base plate 1, a column 2, a drive cylinder 3, a pressing assembly 4, and a cutting assembly 5. The column 2 is mounted on the base plate 1, and the drive cylinder 3 is mounted on the column 2. The base plate 1 has a working area 101 for placing the slider. The pressing assembly 4 is mounted on the column 2 to press the slider against the base plate 1. The cutting assembly 5 is mounted on the column 2 and includes a vertically movable cutting blade 501. The cutting blade 501 is located between the drive cylinder 3 and the working area 101. The drive cylinder 3 impacts the cutting blade 501 to move downwards, thereby removing redundant impurities from the end face of the slider.

[0032] Therefore, by pressing and fixing the slider with the clamping component 4, and cooperating with the drive cylinder 3 to impact the cutter 501 to move downward to remove redundant impurities on the end face of the slider, the work efficiency and safety are improved, the quality of the slider itself is guaranteed, and problems such as workpiece deformation caused by manual hammering are avoided, thus overcoming many defects of manual hammering.

[0033] Specifically, the base plate 1 is made of high-strength alloy steel, which has good rigidity and load-bearing capacity. The surface is treated with anti-rust treatment, which can effectively resist environmental corrosion and provide a stable and reliable foundation support for the entire device.

[0034] Specifically, column 2 consists of channel steel and steel plate. The channel steel is fully welded onto the steel plate, which has good rigidity and load-bearing capacity, and low cost.

[0035] In a preferred embodiment, the cutter assembly 5 further includes a guide rail 502, a cutter holder 503, and a cutter guide plate 504. The guide rail 502 is mounted vertically on the column 2. The cutter holder 503 is slidably connected to the guide rail 502. The cutter 501 is connected to the cutter holder 503. The cutter guide plate 504 is mounted on the base plate 1 and located below the cutter 501. Thus, the high-precision linear guide rail 502 structure of the cutter guide plate 504, guide rail 502, and cutter holder 503 can accurately guide the movement direction of the cutter 501, ensuring cutting accuracy. The linear guide rail 502 structure between the cutter holder 503 and the guide rail 502 fits tightly and smoothly, enabling stable reciprocating motion of the cutter 501.

[0036] In a preferred embodiment, the tool holder 503 is provided with a handle 505 for gripping. Preferably, the surface of the handle 505 is covered with a non-slip rubber sleeve, which is comfortable to hold and does not easily slip.

[0037] Specifically, the cutting blade of the 501 cutter undergoes quenching treatment, resulting in higher hardness and extended service life.

[0038] In a preferred embodiment, the base plate 1 has a groove 102 for mounting the tool guide plate 504.

[0039] In a preferred embodiment, a punch 14 is provided on the moving end of the drive cylinder 3. Specifically, the punch 14 is made of wear-resistant alloy material, and its surface is hardened to further improve its wear resistance. The connection between the punch 14 and the drive cylinder 3 uses a reliable fastening method, such as a threaded connection, to prevent loosening during operation. The force and stroke of the drive cylinder 3 are adjustable, preventing workpiece deformation or damage due to excessive localized force, unlike hammer blows. The equipment operation is relatively gentle and precise, greatly reducing the risk of damage to the slider, especially to fragile or high-precision workpieces. The punch 14 bears most of the wear and impact, protecting the precision structure inside the drive cylinder 3 and extending its service life.

[0040] In a preferred embodiment, the base plate 1 is provided with a side baffle 6 for positioning the slider, and one side of the slider is attached to the side baffle 6. Thus, the side baffle 6 is used to position and limit the workpiece, improving cutting accuracy.

[0041] In a preferred embodiment, the side baffle 6 is fastened to the base plate 1 by screws 7. The side baffle 6 has a countersunk hole 601 for mounting the screw 7, which is located along a first direction. The base plate 1 has a threaded hole 103 for mounting the screw 7. Thus, the countersunk hole 601 is located along the first direction, the screw 7 is installed in the threaded hole 103, and after the screw 7 is loosened, the screw 7 can move relative to the countersunk hole 601. That is, the side baffle 6 can move in the first direction. After the side baffle 6 is adjusted to the set position, the screw 7 is tightened to fix the side baffle 6 to the base plate 1. The installation position of the side baffle 6 can be flexibly adjusted to accommodate sliders of different sizes.

[0042] In a preferred embodiment, the side baffle 6 is mounted on the base plate 1 via a flat key 8. A first waist hole 602 is formed on the bottom surface of the side baffle 6, and the flat key 8 is tightly fitted into the first waist hole 602. A second waist hole 104 is formed on the base plate 1, extending along a first direction. The flat key 8 is slidably disposed within the second waist hole 104. Thus, the cooperation between the flat key 8 and the first waist hole 602 and the second waist hole 104 ensures the relative accuracy of the installation position of the side baffle 6 and the base plate 1. The slidable placement of the flat key 8 within the second waist hole 104 makes the side baffle 6 adjustable in the first direction, accommodating sliders of different sizes. The design of the side baffle 6 and the flat key 8 further improves the accuracy of slider positioning and cutting precision.

[0043] In a preferred embodiment, the end face resin crusher further includes a support rod 9 and a cylinder mounting plate 10. The cylinder mounting plate 10 is mounted on the column 2 via the support rod 9, and the clamping assembly 4 is disposed on the cylinder mounting plate 10.

[0044] In a preferred embodiment, the clamping assembly 4 includes a small cylinder 401 and a cylinder pusher punch 402. The small cylinder 401 is mounted on the cylinder mounting plate 10, and the cylinder pusher punch 402 is mounted on the moving end of the small cylinder 401. Thus, the small cylinder 401 drives the cylinder pusher punch 402 to rise and fall, effectively transmitting power and buffering some energy when subjected to impact, reducing damage to internal components and ensuring the accuracy of the operation.

[0045] In a preferred embodiment, the column 2 is provided with a reversing valve 11, which is connected to the drive cylinder 3 to control the movement end of the drive cylinder 3 to rise or fall. It can adapt to frequent operation, can work continuously, and has high efficiency.

[0046] In a preferred embodiment, the end-face resin crusher further includes a movable trolley 12, on which casters 13 are mounted, and a base plate 1 is mounted on the movable trolley 12. Thus, it offers high flexibility and is suitable for locations requiring frequent movement. The casters 13 at the bottom of the movable trolley 12 allow for smooth movement under different ground conditions. Preferably, the casters 13 are equipped with braking devices, allowing for stable stopping at designated locations.

[0047] The working process of this utility model is as follows:

[0048] In use, lift the cutter 501 with the handle 505, place the slider on the working area 101 on the base plate 1 and make it close to the side baffle 6, then release the handle 505. The cutter 501 will fall naturally under the action of gravity and press against the slider. Then, turn on the small cylinder 401. The moving end of the small cylinder 401 drives the cylinder pusher punch 402 to descend and press against the slider. Then, control the moving end of the drive cylinder 3 to descend through the reversing valve 11. The moving end of the drive cylinder 3 drives the punch 14 to punch the tool holder 503. Under the pressure of the punch 14, the tool holder 503 and the cutter 501 slide down along the guide rail 502. The cutter 501 cuts off the excess resin on the end face of the slider.

[0049] The reversing valve 11 controls the movement end of the drive cylinder 3 to rise, then the small cylinder 401 is opened. The movement end of the small cylinder 401 drives the cylinder pusher punch 402 to rise to release the pressure on the slider. The cutter 501 is lifted by the handle 505, and the slider that has been cut can be taken out.

[0050] Compared with the prior art, the beneficial effects of this utility model are:

[0051] (1) The present invention uses the pressing component 4 to press and fix the slider, and uses the driving cylinder 3 to impact the cutter 501 to move downward to remove redundant impurities on the end face of the slider, thereby improving work efficiency and safety, ensuring the quality of the slider itself, avoiding problems such as workpiece deformation caused by manual knocking, and overcoming many defects of manual knocking.

[0052] (2) This utility model uses a high-precision linear guide 502 structure, such as the tool guide plate 504, the guide rail 502, and the tool holder 503, to accurately guide the movement direction of the cutter 501 and ensure cutting accuracy.

[0053] (3) By setting the waist-shaped countersunk hole 601, the position of the side baffle 6 locked on the base plate 1 can be adjusted. The installation position of the side baffle 6 can be flexibly adjusted to adapt to sliders of different sizes.

[0054] The above description is based on the preferred embodiments of this utility model. Through the above description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined by the scope of the claims.

Claims

1. A resin crusher for removing redundant impurities from the end face of a slider, characterized in that, include: The components include a base plate (1), a column (2), a drive cylinder (3), a clamping assembly (4), and a cutting blade assembly (5). The column (2) is mounted on the base plate (1), the drive cylinder (3) is mounted on the column (2), and the base plate (1) has a working area (101) for placing the slider; The pressing assembly (4) is disposed on the column (2) for pressing the slider against the base plate (1); The cutter assembly (5) is disposed on the column (2). The cutter assembly (5) includes a cutter (501) that can move up and down. The cutter (501) is located between the drive cylinder (3) and the working area (101). The drive cylinder (3) is used to impact the cutter (501) to move downward.

2. The end-face resin crusher as described in claim 1, characterized in that, The cutting blade assembly (5) further includes a guide rail (502), a blade holder (503), and a blade guide plate (504). The guide rail (502) is disposed on the column (2) in the vertical direction. The blade holder (503) is slidably connected to the guide rail (502). The cutting blade (501) is connected to the blade holder (503). The blade guide plate (504) is disposed on the base plate (1) and located below the cutting blade (501).

3. The end-face resin crusher as described in claim 2, characterized in that, The base plate (1) has a groove (102) for mounting the tool guide plate (504).

4. The end-face resin crusher as described in claim 1, characterized in that, A punch (14) is provided on the moving end of the drive cylinder (3).

5. The end-face resin crusher as described in claim 1, characterized in that, The base plate (1) is provided with a side baffle (6) for positioning the slider, and one side of the slider is attached to the side baffle (6).

6. The end-face resin crusher as described in claim 5, characterized in that, The side baffle (6) is fastened to the base plate (1) by screws (7). The side baffle (6) has a countersunk hole (601) for installing the screw (7). The countersunk hole (601) is opened along the first direction. The base plate (1) has a threaded hole (103) for installing the screw (7).

7. The end-face resin crusher as described in claim 5, characterized in that, The side baffle (6) is mounted on the base plate (1) by a flat key (8). The bottom surface of the side baffle (6) has a first waist hole (602). The flat key (8) is tightly fitted with the first waist hole (602). The base plate (1) has a second waist hole (104). The second waist hole (104) is opened along a first direction. The flat key (8) is slidably disposed in the second waist hole (104).

8. The end-face resin crusher as described in claim 1, characterized in that, The end face resin crusher also includes a support rod (9) and a cylinder mounting plate (10). The cylinder mounting plate (10) is mounted on the column (2) via the support rod (9), and the clamping assembly (4) is disposed on the cylinder mounting plate (10).

9. The end-face resin crusher as described in claim 8, characterized in that, The clamping assembly (4) includes a small cylinder (401) and a cylinder pusher punch (402). The small cylinder (401) is mounted on the cylinder mounting plate (10), and the cylinder pusher punch (402) is mounted on the moving end of the small cylinder (401).

10. The end-face resin crusher as described in claim 1, characterized in that, The column (2) is provided with a reversing valve (11), which is connected to the drive cylinder (3) to control the movement end of the drive cylinder (3) to rise or fall.

11. The end-face resin crusher as described in claim 1, characterized in that, The end face resin crusher also includes a movable trolley (12), on which casters (13) are installed, and the base plate (1) is installed on the movable trolley (12).

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