Cutting device with integrated protective structure
The cutting device with its own protective structure solves the problem of cracks and breakage caused by unreasonable equipment design during the cutting process of aerogel insulation panels, achieving stable cutting and high-quality processing results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN SUPERSTAR MINGCHUANG TECH GRP CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-07-24
AI Technical Summary
The existing cutting equipment is poorly designed, which causes excessive impact or stress during the cutting process of aerogel insulation panels, resulting in cracks, breakage or delamination, affecting the performance and quality of the panels.
A cutting device with a built-in protective structure was designed, comprising a frame, a support rod, a support base, rollers, and a blade. The rollers are driven by the push rod to adjust the spacing, and the synchronous pulleys and motors are used to achieve stable conveying and precise clamping of the sheet material, avoiding additional stress. The detachable structure facilitates maintenance.
Stable cutting of aerogel insulation panels has been achieved, reducing the risk of cracking and breakage, improving product quality and overall performance, and ensuring the stability of the cutting process and convenient maintenance.
Smart Images

Figure CN224544685U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of aerogel insulation integrated panels, and more specifically, it relates to a cutting device with a built-in protective structure. Background Technology
[0002] Aerogel integrated insulation panels, as a new type of high-efficiency insulation material, have been widely used in construction and other fields. However, the brittle nature of aerogel materials poses challenges to their processing. In existing cutting processes, due to unreasonable design of cutting equipment, excessive impact or stress is often generated during the cutting process, leading to problems such as cracks, breakage, or separation of the aerogel layer from other structural layers in the integrated insulation panels, seriously affecting the overall performance and product quality of the panels. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a cutting device with a built-in protective structure to solve the challenges posed by the brittle nature of aerogel materials in processing. In existing cutting processes, due to unreasonable equipment design, excessive impact or stress is often generated during cutting, leading to cracks, breakage, or separation of the aerogel insulation panel from other structural layers, severely impacting the overall performance and product quality of the panel.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a cutting device with a self-protecting structure, including a frame, a plurality of first frames connected to the frame, push rods installed through the plurality of first frames, support seats connected to the output ends of the plurality of push rods, first rollers rotatably connected to the plurality of support seats, a plurality of second rollers rotatably connected to the frame, and a plurality of blades provided between the two first rollers and the two second rollers.
[0005] As a preferred embodiment of this utility model, a second frame is connected to one end and the other end of the frame. Both second frames are concave. Each of the two second frames has a sliding groove at one end and the other end. The two second frames are slidably connected to corresponding plates through the corresponding sliding grooves. A first motor is installed at one of the plates. A round rod is rotatably connected to the two plates. The round rod is connected to the first motor. Multiple blades are installed at the round rod.
[0006] As a preferred embodiment of this utility model, each of the plurality of support seats is connected to a pointer at one end and the other end, and each of the plurality of first frames is machined with a scale at one end and the other end, and the plurality of scales are respectively placed corresponding to the pointers.
[0007] As a preferred embodiment of this utility model, two or one synchronous pulleys are connected to a portion of the second roller body, and the multiple synchronous pulleys are driven by corresponding synchronous belts.
[0008] As a preferred embodiment of this utility model, a second motor is installed at the frame, and the output end of the second motor is connected to the corresponding second roller.
[0009] As a preferred embodiment of this utility model, multiple vertical rods are passed through each of the first frame sections, and each of the multiple vertical rods is connected to a corresponding support base.
[0010] This utility model provides a cutting device with a built-in protective structure, which has the following beneficial effects:
[0011] 1. This new invention utilizes the cooperation between the frame, support, push rod, support base, first roller, and second roller. The push rod drives the first roller downwards, adjusting the distance between the second roller and the first roller. This allows the aerogel insulation panel to be easily placed between the first and second rollers for transport. Simultaneously, the cutter is positioned between the two second rollers. During transport, the roller spacing can be flexibly adjusted according to the panel thickness, achieving precise clamping. This avoids excessive stress on the brittle aerogel insulation panel caused by overly tight clamping, reducing the risk of cracks and breakage. It provides processing protection for the aerogel insulation panel, ensuring its overall performance, significantly improving product quality, and effectively overcoming the shortcomings of existing cutting processes.
[0012] 2. By cooperating with the second frame, the slide groove, the plate, and the vertical rod, and by utilizing the sliding connection between the slide groove and the plate at the second frame, the plate can be moved upwards and disassembled at the second frame. This allows the cutter body to be separated from the device, making maintenance and other operations relatively convenient. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0014] Figure 2 for Figure 1 A structural schematic diagram of the second frame, the first motor, and the synchronous belt;
[0015] Figure 3 for Figure 1 A schematic diagram of the structure of the central blade body, the second frame body, and the first motor;
[0016] Figure 4 for Figure 1 A schematic diagram of the structure of the first frame, scale, and blade.
[0017] In the diagram: 1. Frame; 2. First frame; 3. Push rod; 4. Support base; 5. First roller; 6. Pointer; 7. Scale; 8. Round rod; 9. Knife body; 10. Second frame; 11. Slide groove; 12. Plate; 13. First motor; 14. Vertical rod; 15. Second roller; 16. Synchronous pulley; 17. Synchronous belt; 18. Second motor. Detailed Implementation
[0018] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0019] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] Please see Figures 1 to 4 This utility model provides a technical solution: a cutting device with a built-in protective structure, including a frame 1, a plurality of first frames 2 connected to the frame 1, push rods 3 installed through each of the plurality of first frames 2, support seats 4 connected to the output ends of the plurality of push rods 3, and first rollers 5 rotatably connected to the plurality of support seats 4. When the position of the first rollers 5 needs to be adjusted, the push rods 3 play a role, pushing the support seats 4, thereby driving the first rollers 5 to move up and down. A plurality of second rollers 15 are rotatably connected to the frame 1, and a plurality of blades 9 are provided between the two first rollers 5 and the two second rollers 15, so that the blades 9 are placed between the two first rollers 5 and also in the gap between the two second rollers 15. This ensures that the blades 9 can still rotate after reaching the gap between the two second rollers 15, and can stably cut the plate.
[0022] The frame 1 is connected to a second frame 10 at one end and the other end. Both second frames 10 are concave. Both second frames 10 have a sliding groove 11 at one end and the other end. The two second frames 10 are slidably connected to corresponding plates 12 through the corresponding sliding grooves 11. A first motor 13 is installed at one plate 12. The two plates 12 are rotatably connected to a round rod 8. The round rod 8 is connected to the first motor 13. The model of the first motor 13 is selected according to the actual working requirements. Multiple blades 9 are installed at the round rod 8.
[0023] Each of the multiple support seats 4 has a pointer 6 connected to one end and the other end, and each of the multiple first frames 2 has a scale 7 machined on one end and the other end. The multiple scales 7 are placed corresponding to the pointers 6. The operator can adjust the height of the first roller 5 by observing the position of the pointer 6 on the scale 7 according to the actual thickness of the aerogel insulation integrated board. This ensures that the gap between the first roller 5 and the second roller 15 can be tightly fitted to the boards of different thicknesses. This avoids damage to the fragile aerogel insulation integrated board caused by excessive clamping, and also prevents the board from shaking during the conveying process due to excessive clamping, thereby ensuring the stability of the cutting process and the integrity of the board.
[0024] Among them, two or one synchronous pulley 16 are connected to each part of the second roller body 15, and the multiple synchronous pulleys 16 are driven by the corresponding synchronous belts 17.
[0025] A second motor 18 is installed at frame 1, and the output end of the second motor 18 is connected to the corresponding second roller 15. The model of the second motor 18 is selected according to actual working requirements. The second motor 18 serves as a power source, driving the connected second roller 15 to rotate after starting. Through the transmission action of the synchronous pulley 16 and the synchronous belt 17, the synchronous rotation of multiple second rollers 15 is achieved. This synchronous rotation mechanism ensures the stability of the aerogel insulation integrated panel during the conveying process, enabling the panel to pass through the cutting area at a uniform speed and stably, providing a strong guarantee for precise cutting.
[0026] Among them, multiple vertical rods 14 are passed through multiple first frame 2, and the multiple vertical rods 14 are connected to the corresponding support base 4 respectively. The vertical rods 14 enhance the stability of the support base 4 during the movement process and prevent it from shifting or shaking.
[0027] The specific usage and function of this embodiment are as follows:
[0028] In use, according to the actual thickness of the aerogel insulation integrated panel, the push rod 3 is connected to an external power source and operated. The push rod 3 drives the support seat 4 to move the corresponding first roller 5 downward. The pointer 6 at the support seat 4 and the scale 7 at the first frame 2 are accurately adjusted. After adjustment, the first motor 13 and the second motor 18 are both connected to an external power source and operated. The transmission of the second motor 18, the synchronous pulley 16 and the synchronous belt 17 drives multiple second rollers 15 to rotate synchronously. The aerogel insulation integrated panel is placed on the second roller 15 for conveying. The aerogel insulation integrated panel can be conveyed between the first roller 5 and the second roller 15. At this time, the cutter 9 located between the two first rollers 5 will be rotated by the round rod 8 driven by the first motor 13, and the cutter 9 can cut the aerogel insulation integrated panel in this area.
[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A cutting device with a built-in protective structure, characterized in that: The device includes a frame (1), a plurality of first frames (2) connected to the frame (1), push rods (3) are installed through the plurality of first frames (2), support seats (4) are connected to the output ends of the plurality of push rods (3), first rollers (5) are rotatably connected to the plurality of support seats (4), a plurality of second rollers (15) are rotatably connected to the frame (1), and a plurality of cutter bodies (9) are provided between the two first rollers (5) and the two second rollers (15).
2. The cutting device with a built-in protective structure according to claim 1, characterized in that: The frame (1) is connected to a second frame (10) at one end and the other end. Both second frames (10) are concave. Both second frames (10) have a sliding groove (11) at one end and the other end. The two second frames (10) are slidably connected to corresponding plates (12) through the corresponding sliding grooves (11). A first motor (13) is installed at one of the plates (12). A round rod (8) is rotatably connected to the two plates (12). The round rod (8) is connected to the first motor (13). Multiple blades (9) are installed at the round rod (8).
3. The cutting device with a built-in protective structure according to claim 1, characterized in that: Each of the multiple support bases (4) is connected to a pointer (6) at one end and the other end, and each of the multiple first frame bodies (2) is machined with a scale (7) at one end and the other end, and each of the multiple scales (7) is placed corresponding to the pointer (6).
4. The cutting device with a built-in protective structure according to claim 1, characterized in that: Two or one synchronous pulley (16) are connected to each part of the second roller body (15), and the multiple synchronous pulleys (16) are driven by corresponding synchronous belts (17).
5. The cutting device with a built-in protective structure according to claim 1, characterized in that: A second motor (18) is installed at the frame (1), and the output end of the second motor (18) is connected to the corresponding second roller (15).
6. The cutting device with a built-in protective structure according to claim 1, characterized in that: Multiple vertical rods (14) are passed through multiple first frame bodies (2), and the multiple vertical rods (14) are respectively connected to the corresponding support bases (4).