A rope saw cutting device

Abstract

The utility model provides a kind of rope saw cutting device, including cathode carbon block positioning table, interval adjusting mechanism, two support bases and two relative settings rope saw cutting machines;Form feeding passage between two support bases, cathode carbon block positioning table is set between two support bases;Two rope saw cutting machines are located above cathode carbon block positioning table, and the bottom of one end of one rope saw cutting machine is fixedly connected with two support bases respectively, and the bottom of the other end of another rope saw cutting machine is connected with support base by one interval adjusting mechanism respectively, and the interval adjusting mechanism is driven to move the other rope saw cutting machine, and the interval between two rope saw cutting machines is adjusted.The utility model has the advantages that: not only can two rope saw cutting machines be used to cut two excess materials on the same cathode carbon block simultaneously, but also the interval adjusting mechanism can be used to flexibly adjust the interval between two rope saw cutting machines.

Description

[Technical Field]

[0001] This utility model relates to the technical field of cathode carbon block processing equipment, and in particular to a wire saw cutting device. [Background Technology]

[0002] Cathode carbon blocks refer to carbon blocks made from high-quality anthracite, coke, graphite, and other raw materials. Cathode carbon blocks are an important component of aluminum electrolytic cells, specifically serving as the cathode and acting as both conductors of electricity and the lining of the electrolytic cell.

[0003] In the process of processing cathode carbon blocks, after cutting the two sides of the two grooves on the top surface of the cathode carbon block, a wire saw is needed to cut off the bottom of the remaining material. Currently, a single wire saw is usually used to cut off the bottom of the remaining material, requiring each cathode carbon block to undergo two cutting operations, which greatly reduces processing efficiency. In view of the above-mentioned problems, the inventors of this case conducted in-depth research on this issue, resulting in this invention. [Utility Model Content]

[0004] The technical problem to be solved by this utility model is to provide a wire saw cutting device that can simultaneously cut two pieces of scrap material on the same cathode carbon block and adapt to the processing of cathode carbon blocks of various specifications, thereby improving processing efficiency.

[0005] This utility model is implemented as follows: A wire saw cutting device includes a cathode carbon block positioning platform, a spacing adjustment mechanism, two support bases, and two wire saw cutting machines arranged opposite each other; a feeding channel is formed between the two support bases, and the cathode carbon block positioning platform is disposed between the two support bases; the two wire saw cutting machines are located above the cathode carbon block positioning platform, the bottom ends of one wire saw cutting machine are fixedly connected to the two support bases respectively, and the bottom ends of the other wire saw cutting machine are connected to the support bases respectively through a spacing adjustment mechanism, and the spacing adjustment mechanism drives the other wire saw cutting machine to move to adjust the spacing between the two wire saw cutting machines.

[0006] Furthermore, each of the support bases is provided with a sliding adjustment mechanism at its top. The bottom ends of both ends of one wire saw cutting machine are connected to the sliding adjustment mechanism, and the bottom ends of both ends of the other wire saw cutting machine are connected to the sliding adjustment mechanism through a spacing adjustment mechanism.

[0007] Furthermore, the spacing adjustment mechanism includes a first slide rail disposed on top of the sliding adjustment mechanism, a first slider slidably mounted to the first slide rail, a first support slide seat disposed on top of the first slider, and a first drive assembly that drives the first support slide seat and the first slider to slide along the first slide rail for adjustment; the bottom of another wire saw cutting machine is connected to the first support slide seat.

[0008] Furthermore, the first drive assembly includes a first drive motor, a first drive screw, and a first screw support; the middle part of the first drive screw is threadedly connected to the first support slide, one end of the first drive screw is connected to the first drive motor, and the other end of the first drive screw is rotatably connected to the first screw support; both the first drive motor and the first screw support are mounted on the sliding adjustment mechanism.

[0009] The top of the sliding adjustment mechanism is provided with first slide rails on both sides of the first drive screw, and each first slide rail is connected to the first support slide block through at least two first sliders.

[0010] Furthermore, the sliding adjustment mechanism includes a second slide rail disposed on the top of the support base along the length direction, a second slider slidably assembled with the second slide rail, a second support slide seat disposed on the top of the second slider, and a second drive assembly that drives the second support slide seat and the second slider to slide along the second slide rail for adjustment; the spacing adjustment mechanism is disposed on the top of the second support slide seat.

[0011] Furthermore, the second drive assembly includes a second drive motor, a second drive screw, and a second screw support; the middle part of the second drive screw is threadedly connected to the second support slide, one end of the second drive screw is connected to the second drive motor, and the other end of the second drive screw is rotatably connected to the second screw support; both the second drive motor and the second screw support are mounted on the support base.

[0012] The top of the support base is provided with second slide rails on both sides of the second drive screw, and each second slide rail is connected to the second support slide by at least two second sliders.

[0013] Furthermore, both the sliding adjustment mechanism and the spacing adjustment mechanism are equipped with protective housings.

[0014] Furthermore, the cathode carbon block positioning platform includes a main support platform, positioning support blocks located on both sides of the top of the main support platform, a positioning block located at one end of the positioning support block, and a cathode carbon block clamping assembly located at the other end of the positioning support block.

[0015] Furthermore, the cathode carbon block clamping assembly includes a drive cylinder, a clamping rod, and a positioning part; the drive cylinder is inclined, and its lower end is hinged to the main support platform, and its upper end is hinged to the lower end of the clamping rod; the lower middle part of the clamping rod is hinged to the main support platform, and the positioning part is connected to the upper end of the clamping rod, and the positioning part faces the positioning block.

[0016] Furthermore, a set of walking tracks is provided on the top surface of the main support platform between the two positioning support blocks.

[0017] By adopting the technical solution of this utility model, at least the following beneficial effects are achieved: The wire saw cutting device is designed to include two wire saw cutting machines arranged opposite each other, with the bottom ends of one wire saw cutting machine fixedly connected to a support base, and the bottom ends of the other wire saw cutting machine connected to the support base via a spacing adjustment mechanism. This allows for the simultaneous cutting of two pieces of residual material on the same cathode carbon block using both wire saw cutting machines, thereby improving processing efficiency. Furthermore, the spacing adjustment mechanism enables flexible adjustment of the distance between the two wire saw cutting machines, thus effectively adapting to the processing of various cathode carbon blocks of different specifications. [Attached Image Description]

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 This is an overall structural diagram of a wire saw cutting device according to this utility model;

[0020] Figure 2 This is an overall structural diagram of the spacing adjustment mechanism and the sliding adjustment mechanism of this utility model;

[0021] Figure 3 This is a structural diagram of the spacing adjustment mechanism and sliding adjustment mechanism of this utility model after removing the protective shell;

[0022] Figure 4 This is an internal structural diagram of the spacing adjustment mechanism of this utility model;

[0023] Figure 5 This is an internal structural diagram of the sliding adjustment mechanism of this utility model;

[0024] Figure 6 This is a structural diagram of the cathode carbon block positioning stage of this utility model.

[0025] Explanation of reference numerals in the attached figures:

[0026] Wire saw cutting device 100;

[0027] Cathode carbon block positioning platform 1, main support platform 11, positioning support block 12, positioning block 13, cathode carbon block clamping assembly 14, drive cylinder 141, clamping rod 142, positioning part 143, and travel track 15.

[0028] The spacing adjustment mechanism 2, the first slide rail 21, the first slider 22, the first support slide 23, the first drive assembly 24, the first drive motor 241, the first drive screw 242, and the first screw support 243;

[0029] Support base 3;

[0030] Wire saw cutting machine 4;

[0031] Feeding channel 5;

[0032] The sliding adjustment mechanism 6, the second slide rail 61, the second slider 62, the second support slide 63, the second drive assembly 64, the second drive motor 641, the second drive screw 642, and the second screw support 643 are included.

[0033] 7. Protective casing.

Detailed Implementation Methods

[0034] To better understand the technical solution of this utility model, the technical solution of this utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0035] It should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing these embodiments and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature.

[0036] Please see Figures 1 to 6 As shown in the preferred embodiment of the wire saw cutting device 100 of this utility model, the wire saw cutting device 100 includes a cathode carbon block positioning platform 1, a spacing adjustment mechanism 2, two support bases 3, and two wire saw cutting machines 4 arranged opposite each other; wherein, the cathode carbon block positioning platform 1 is used to position the cathode carbon block to be processed so that the wire saw cutting machine 4 can cut the cathode carbon block; the spacing adjustment mechanism 2 is used to adjust the spacing between the two wire saw cutting machines 4; the support bases 3 are used to meet the support requirements of the two wire saw cutting machines 4; the wire saw cutting machine 4 is used to cut off the excess material on the top surface of the cathode carbon block so that the top surface of the cathode carbon block can form the required groove. The wire saw cutting machine 4 is a commonly used cutting equipment, and its specific structure and working principle are well known to those skilled in the art, so the wire saw cutting machine 4 will not be described in detail here.

[0037] A feeding channel 5 is formed between the two support bases 3, and the cathode carbon block positioning platform 1 is set between the two support bases 3; two wire saw cutting machines 4 are located above the cathode carbon block positioning platform 1, so that the wire saw cutting machines 4 can cut the cathode carbon blocks positioned on the cathode carbon block positioning platform 1. The bottom ends of one wire saw cutting machine 4 are fixedly connected to the two support bases 3 respectively, and the bottom ends of the other wire saw cutting machine 4 are connected to the support base 3 respectively through a spacing adjustment mechanism 2, and the spacing adjustment mechanism 2 drives the other wire saw cutting machine 4 to move to adjust the spacing between the two wire saw cutting machines 4.

[0038] This utility model designs a wire saw cutting device 100 comprising two wire saw cutting machines 4 arranged opposite each other. The bottom ends of one wire saw cutting machine 4 are fixedly connected to the support base 3, and the bottom ends of the other wire saw cutting machine 4 are connected to the support base 3 through a spacing adjustment mechanism 2. In practical use, not only can the two wire saw cutting machines 4 be used to simultaneously cut two pieces of residual material on the same cathode carbon block, thereby improving processing efficiency, but the spacing adjustment mechanism 2 can also be used to flexibly adjust the spacing between the two wire saw cutting machines 4, thus adapting well to the processing of cathode carbon blocks of various specifications.

[0039] In a preferred embodiment of the present invention, each of the support bases 3 is provided with a sliding adjustment mechanism 6 at its top. The bottom ends of both ends of one wire saw cutter 4 are connected to the sliding adjustment mechanism 6, and the bottom ends of both ends of the other wire saw cutter 4 are connected to the sliding adjustment mechanism 6 through a spacing adjustment mechanism 2.

[0040] This invention provides a sliding adjustment mechanism 6 on the top of each of the two support bases 3, and connects the bottoms of both ends of the two wire saw cutting machines 4 to the sliding adjustment mechanism 6. This allows the position of the two wire saw cutting machines 4 to be flexibly adjusted according to the actual cutting needs during use, thereby better adapting to the processing of various cathode carbon blocks of different specifications.

[0041] In a preferred embodiment of this invention, to achieve spacing adjustment of the wire saw cutting machine 4, please refer to the following: Figure 3 and Figure 4As shown, the spacing adjustment mechanism 2 includes a first slide rail 21 disposed on top of the sliding adjustment mechanism 6, a first slider 22 slidably mounted to the first slide rail 21, a first support slide 23 disposed on top of the first slider 22, and a first drive assembly 24 that drives the first support slide 23 and the first slider 22 to slide along the first slide rail 21 for adjustment; the bottom of another wire saw cutting machine 4 is connected to the first support slide 23. During operation, the first drive assembly 24 drives the first support slide 23 and the first slider 22 to slide along the first slide rail 21 to the desired position, thereby driving the other wire saw cutting machine 4 to slide to the desired position, thus realizing the adjustment of the spacing between the two wire saw cutting machines 4.

[0042] In one specific embodiment of this utility model, the first driving assembly 24 includes a first driving motor 241, a first driving screw 242, and a first screw support 243. The middle part of the first driving screw 242 is threadedly connected to the first support slide 23, one end of the first driving screw 242 is connected to the first driving motor 241, and the other end of the first driving screw 242 is rotatably connected to the first screw support 243. The first driving motor 241 and the first screw support 243 are both mounted on the sliding adjustment mechanism 6. During operation, the first driving motor 241 drives the first driving screw 242 to rotate. Since the first support slide 23 is threadedly connected to the middle part of the first driving screw 242, the first driving screw 242 will drive the first support slide 23 to move when it rotates.

[0043] To ensure that the first drive assembly 24 can drive the other wire saw cutting machine 4 to slide more stably, the top of the sliding adjustment mechanism 6 is provided with first slide rails 21 on both sides of the first drive screw 242, and each first slide rail 21 is connected to the first support slide block 23 through at least two first sliders 22.

[0044] In the preferred embodiment of this utility model, please refer to the following: Figure 3 and Figure 5 As shown, the sliding adjustment mechanism 6 includes a second slide rail 61 disposed on top of the support base 3 along its length, a second slider 62 slidably fitted to the second slide rail 61, a second support slide 63 disposed on top of the second slider 62, and a second drive assembly 64 that drives the second support slide 63 and the second slider 62 to slide and adjust along the second slide rail 61; the spacing adjustment mechanism 2 is disposed on top of the second support slide 63. During operation, the second drive assembly 64 drives the second support slide 63 and the second slider 62 to slide to the desired position, thereby moving the two wire saw cutting machines 4 together to the desired position.

[0045] In one specific embodiment of this utility model, the second driving assembly 64 includes a second driving motor 641, a second driving screw 642, and a second screw support 643. The middle part of the second driving screw 642 is threadedly connected to the second support slide 63, one end of the second driving screw 642 is connected to the second driving motor 641, and the other end of the second driving screw 642 is rotatably connected to the second screw support 643. The second driving motor 641 and the second screw support 643 are both mounted on the support base 3. During operation, the second driving motor 641 drives the second driving screw 642 to rotate. Since the second support slide 63 and the middle part of the second driving screw 642 are threadedly connected, the second driving screw 642 will drive the second support slide 63 to move when it rotates.

[0046] To ensure that the second drive assembly 64 can drive the two wire saw cutting machines 4 to move together more stably, the top of the support base 3 is provided with second slide rails 61 on both sides of the second drive screw 642, and each second slide rail 61 is connected to the second support slide 63 through at least two second sliders 62.

[0047] In a preferred embodiment of this utility model, both the sliding adjustment mechanism 6 and the spacing adjustment mechanism 2 are provided with a protective shell 7 to protect the sliding adjustment mechanism 6 and the spacing adjustment mechanism 2 and extend their service life.

[0048] In the preferred embodiment of this utility model, please refer to the following: Figure 6 As shown, the cathode carbon block positioning stage 1 includes a main support platform 11, positioning support blocks 12 disposed on both sides of the top of the main support platform 11, a positioning block 13 disposed at one end of the positioning support block 12, and a cathode carbon block clamping assembly 14 disposed at the other end of the positioning support block 12. In practical use, the cathode carbon block positioning stage 1 of this invention requires placing the cathode carbon block to be processed on top of the two positioning support blocks 12, and using the cathode carbon block clamping assembly 14 to clamp the cathode carbon block from one side, so that the cathode carbon block is clamped between the cathode carbon block clamping assembly 14 and the positioning block 13, thereby ensuring that the cathode carbon block does not shift during processing.

[0049] In a preferred embodiment of this utility model, the cathode carbon block clamping assembly 14 includes a drive cylinder 141, a clamping rod 142, and a positioning part 143. The drive cylinder 141 can specifically be a hydraulic cylinder, an electric telescopic cylinder, etc. The drive cylinder 141 is inclined, and the lower end of the drive cylinder 141 is hinged to the main support platform 11, and the upper end of the drive cylinder 141 is hinged to the lower end of the clamping rod 142. The middle and lower part of the clamping rod 142 is hinged to the main support platform 11, and the positioning part 143 is connected to the upper end of the clamping rod 142, and the positioning part 143 faces the positioning block 13. When the cathode carbon block clamping assembly 14 is in operation, when the movable end of the drive cylinder 141 pushes the lower end of the clamping rod 142 forward, the upper end of the clamping rod 142 will drive the positioning part 143 to move closer to the positioning block 13, so that the positioning part 143 and the positioning block 13 can clamp the cathode carbon block to achieve positioning; when the movable end of the drive cylinder 141 pulls the lower end of the clamping rod 142 back, the upper end of the clamping rod 142 will drive the positioning part 143 to move away from the positioning block 13, thereby releasing the cathode carbon block.

[0050] In a preferred embodiment of the present invention, a set of traveling tracks 15 is provided on the top surface of the main support platform 11 between the two positioning support blocks 12, so that the transport trolley (not shown) can travel to the top of the main support platform 11 via the traveling tracks 15 and transport the cathode carbon block to the top of the two positioning support blocks 12.

[0051] While specific embodiments of the present invention have been described above, those skilled in the art should understand that the specific embodiments described are merely illustrative and not intended to limit the scope of the present invention. Equivalent modifications and variations made by those skilled in the art in accordance with the spirit of the present invention should be covered within the scope of protection of the claims of the present invention.

Claims

1. A wire saw cutting device, characterized in that: The device includes a cathode carbon block positioning platform, a spacing adjustment mechanism, two support bases, and two wire saw cutting machines arranged opposite each other. A feeding channel is formed between the two support bases, and the cathode carbon block positioning platform is positioned between the two support bases. The two wire saw cutting machines are located above the cathode carbon block positioning platform. The bottom ends of one wire saw cutting machine are fixedly connected to the two support bases, and the bottom ends of the other wire saw cutting machine are connected to the support bases through a spacing adjustment mechanism. The spacing adjustment mechanism drives the other wire saw cutting machine to move, thereby adjusting the spacing between the two wire saw cutting machines.

2. The wire saw cutting device as described in claim 1, characterized in that: Each of the support bases is equipped with a sliding adjustment mechanism at its top. The bottom ends of both ends of one wire saw cutting machine are connected to the sliding adjustment mechanism, and the bottom ends of both ends of the other wire saw cutting machine are connected to the sliding adjustment mechanism through a spacing adjustment mechanism.

3. The wire saw cutting device as described in claim 2, characterized in that: The spacing adjustment mechanism includes a first slide rail disposed on the top of the sliding adjustment mechanism, a first slider slidably assembled with the first slide rail, a first support slide seat disposed on the top of the first slider, and a first drive component that drives the first support slide seat and the first slider to slide along the first slide rail for adjustment. The bottom of the other wire saw cutting machine is connected to the first support slide.

4. The wire saw cutting device as described in claim 3, characterized in that: The first drive assembly includes a first drive motor, a first drive screw, and a first screw support; The middle part of the first drive screw is threadedly connected to the first support slide, one end of the first drive screw is connected to the first drive motor, and the other end of the first drive screw is rotatably connected to the first screw support; both the first drive motor and the first screw support are mounted on the sliding adjustment mechanism. The top of the sliding adjustment mechanism is provided with first slide rails on both sides of the first drive screw, and each first slide rail is connected to the first support slide block through at least two first sliders.

5. The wire saw cutting device as described in claim 2, characterized in that: The sliding adjustment mechanism includes a second slide rail disposed on the top of the support base along the length direction, a second slider slidably assembled with the second slide rail, a second support slide seat disposed on the top of the second slider, and a second drive assembly that drives the second support slide seat and the second slider to slide along the second slide rail for adjustment; the spacing adjustment mechanism is disposed on the top of the second support slide seat.

6. The wire saw cutting device as described in claim 5, characterized in that: The second drive assembly includes a second drive motor, a second drive screw, and a second screw support; The middle part of the second drive screw is threadedly connected to the second support slide, one end of the second drive screw is connected to the second drive motor, and the other end of the second drive screw is rotatably connected to the second screw support. The second drive motor and the second lead screw support are both mounted on the support base; The top of the support base is provided with second slide rails on both sides of the second drive screw, and each second slide rail is connected to the second support slide by at least two second sliders.

7. The wire saw cutting device as described in claim 2, characterized in that: Both the sliding adjustment mechanism and the spacing adjustment mechanism are equipped with protective shells.

8. The wire saw cutting device as described in claim 1, characterized in that: The cathode carbon block positioning platform includes a main support platform, positioning support blocks located on both sides of the top of the main support platform, a positioning block located at one end of the positioning support block, and a cathode carbon block clamping assembly located at the other end of the positioning support block.

9. The wire saw cutting device as described in claim 8, characterized in that: The cathode carbon block clamping assembly includes a drive cylinder, a clamping rod, and a positioning part; the drive cylinder is inclined and its lower end is hinged to the main support platform, and its upper end is hinged to the lower end of the clamping rod; the lower middle part of the clamping rod is hinged to the main support platform, and the positioning part is connected to the upper end of the clamping rod, and the positioning part faces the positioning block.

10. The wire saw cutting device as described in claim 8, characterized in that: The top surface of the main support platform has a set of walking tracks between two positioning support blocks.

Images