Iron-plastic triangular block automatic forming equipment

Abstract

The utility model relates to iron plastic triangular block processing technical field discloses an automatic forming equipment of iron plastic triangular block, including two fixed plates, one of the top of fixed plate is provided with quick stripping mechanism, one of the top of fixed plate is provided with raw material recovery mechanism, one of the top of fixed plate is fixedly connected with top support, the quick stripping mechanism includes protection shell, the inside fixed connection of protection shell has support plate a, the back side slide connection of support plate a has support plate b, the top slide connection of support plate b has the removal cross -beam, the inside bottom side fixed connection of protection shell has electric telescopic column. In the utility model, through bottom device drive two ejection blocks respectively from different positions and eject the iron plastic triangular block, carry out secondary stripping and strip the formed iron plastic triangular block quickly, make the stripping speed promotion when producing the iron plastic triangular block, improve the iron plastic triangular block production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of iron-plastic triangular guard processing technology, and in particular to an automatic forming equipment for iron-plastic triangular guards. Background Technology

[0002] Iron-plastic triangular guards are a type of transport reinforcement equipment that combines the properties of metal and plastic. They are mainly used in railway freight to secure the wheels of wheeled goods, preventing them from slipping or shifting during transport and ensuring transportation safety. Automatic forming equipment is a type of industrial equipment that processes raw materials into finished products of specific shapes through mechanized and automated processes. It is widely used in various manufacturing sectors, and its core function is to reduce manual intervention. Automatic forming equipment for iron-plastic triangular guards utilizes mechanized and automated processes to automatically form iron-plastic triangular guards, enabling large-scale production. It plays a crucial role in railway freight transport.

[0003] In existing technologies, some automatic molding equipment for iron-plastic triangular guards mainly consists of a raw material pretreatment and feeding system, a heating and melting system, and a molding die system. First, the raw material pretreatment and feeding system cleans the iron-plastic raw materials. Then, the heating and melting system is activated, and the delivered raw materials are heated to a molten state through a specific heating device, providing a plastic basis for subsequent molding. Subsequently, the raw materials are cooled and shaped in the mold. By automating and integrating the various processes of iron-plastic triangular guard production, the automated production of iron-plastic triangular guards is realized.

[0004] In the existing technology, some automatic molding equipment for iron-plastic triangular guards only has a single demolding structure and no other structures to cooperate for secondary demolding, which results in slow demolding speed and easy demolding failure, thus reducing the production efficiency of iron-plastic triangular guards. Therefore, an automatic molding equipment for iron-plastic triangular guards is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automatic molding equipment for iron-plastic triangular guards, which aims to improve the problem that some existing automatic molding equipment for iron-plastic triangular guards is difficult to demold twice during demolding.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automatic molding device for iron-plastic triangular blocks includes two fixed plates. One fixed plate has a quick demolding mechanism on its top and a raw material recycling mechanism on its top. The other fixed plate has a top support fixedly connected to its top. The quick demolding mechanism includes a protective shell. The outer surface of the protective shell is threaded to the top of the fixed plate. A support plate a is fixedly connected to the inside of the protective shell. An ejection assembly is fixedly connected to the top of the support plate a. A support plate b is slidably connected to the rear side of the support plate a. A movable horizontal plate is slidably connected to the top of the support plate b. A fixed diagonal rod is slidably connected to the inside of the movable horizontal plate. The top of the fixed diagonal rod is fixedly connected to the bottom front side of the support plate a. An electric telescopic column is fixedly connected to the bottom inside the protective shell. The drive end of the electric telescopic column is fixedly connected to the bottom of the support plate b.

[0008] As a further description of the above technical solution:

[0009] The raw material recycling mechanism includes a collection bin, the bottom of which is fixedly connected to the top of one of the fixed plates. Rotating fans are fixedly connected to all four sides of the top support. Spray nozzles are fixedly connected to the top of all four sides of the collection bin. A collection component is fixedly connected inside the collection bin. A water outlet pipe a is fixedly connected to the left side of the collection bin. A support platform is fixedly connected to the bottom of one of the fixed plates. A heat dissipation water inlet pipe is fixedly connected to the left side of the support platform.

[0010] As a further description of the above technical solution:

[0011] The ejection assembly includes a spring tube, the bottom of which is fixedly connected to the inside of the support plate a. A support rod is slidably connected inside the spring tube. An ejection block a is fixedly connected to the top of the support rod. An ejection block b is fixedly connected to the top of the support plate b. A metal-plastic triangular stop forming assembly is fixedly connected to the bottom of another fixed plate.

[0012] As a further description of the above technical solution:

[0013] The collection assembly includes multiple collection slots, which are located on the top of the collection chamber. A filter screen is slidably connected inside the collection chamber, and a handle is fixedly connected to the right side of the filter screen.

[0014] As a further description of the above technical solution:

[0015] The support platform is slidably connected to columns on all four sides, and the tops of the multiple columns are fixedly connected to the bottom of the top bracket.

[0016] As a further description of the above technical solution:

[0017] The iron-plastic triangular stop molding assembly includes a raw material bin, the top of which is fixedly connected to the bottom of one of the fixed plates. A top mold is fixedly connected to the bottom inside of the raw material bin, and a feed pipe is fixedly connected to the top inside of the raw material bin. Positioning posts are fixedly connected to all four sides of the protective shell. The tops of the multiple positioning posts are slidably connected to the bottom inside of the raw material bin. A bottom mold is fixedly connected to the top of the support plate a. An ejector block b is slidably connected to the rear side of the bottom mold. The top of the ejector block a is slidably connected to the bottom of the bottom mold.

[0018] As a further description of the above technical solution:

[0019] The top right side of the heat dissipation water inlet pipe is fixedly connected to the left side of the top bracket, and the right side of the support platform is fixedly connected to the water outlet pipe b. The top left side of the water outlet pipe b is fixedly connected to the right side of the top bracket, and one end of the water outlet pipe a is fixedly connected to the bottom of the water outlet pipe b.

[0020] As a further description of the above technical solution:

[0021] A downward-pressing hydraulic press is fixedly connected to the bottom of the support platform, and an electrical line is fixedly connected to the rear side of the support platform. One end of the electrical line is fixedly connected to a control console.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the bottom device drives two ejector blocks to eject the iron-plastic triangular guard from different positions, and performs secondary demolding to quickly demold the formed iron-plastic triangular guard. Thus, the demolding speed of the triangular guard production equipment is increased when producing iron-plastic triangular guards, thereby improving the production efficiency of iron-plastic triangular guards.

[0024] 2. In this utility model, the fan blows the raw materials scattered during the production process into the upper layer of the collection tank, and the nozzle flushes the raw materials in the upper layer of the collection tank into the lower layer of the collection tank and filters them, thereby re-collecting some of the scattered raw materials. This reduces the problem of raw material waste in the production process of some iron-plastic triangular baffle production equipment and improves the raw material utilization rate of the equipment. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of an automatic forming device for iron-plastic triangular guards proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the fixing plate of the automatic forming equipment for iron-plastic triangular guards proposed in this utility model;

[0027] Figure 3This is a schematic diagram of the raw material hopper of an automatic forming equipment for iron-plastic triangular guards proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the collection trough of an automatic forming device for iron-plastic triangular guards proposed in this utility model.

[0029] Legend:

[0030] 1. Fixed plate; 2. Quick demolding mechanism; 21. Protective shell; 22. Support plate a; 23. Ejection assembly; 2301. Bourdon tube; 2302. Support rod; 2303. Ejection block a; 2304. Ejection block b; 24. Support plate b; 25. Moving horizontal plate; 26. Fixed diagonal bar; 27. Electric telescopic column; 3. Raw material recovery mechanism; 31. Collection bin; 32. Rotating fan; 33. Nozzle; 34. Collection... Components: 3401, Collection tank; 3402, Filter screen; 3403, Handle; 35, Water outlet pipe a; 4, Support platform; 6, Top bracket; 7, Iron-plastic triangular guard molding assembly; 71, Raw material silo; 72, Top mold; 73, Feed pipe; 74, Positioning column; 75, Bottom mold; 8, Heat dissipation water inlet pipe; 9, Water outlet pipe b; 10, Downward-pressing hydraulic press; 5, Column; 11, Electrical wiring; 12, Control console. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 3This utility model provides an embodiment of an automatic molding equipment for iron-plastic triangular guards, comprising two fixing plates 1 for fixing the positions of the upper and lower parts of the equipment. A quick demolding mechanism 2 is provided on the top of one fixing plate 1 for quick demolding during the production of the iron-plastic triangular guards. A raw material recycling mechanism 3 is provided on the top of another fixing plate 1 for recycling unused raw materials. A top support 6 is fixedly connected to the top of the other fixing plate 1 for supporting the top structure. The quick demolding mechanism 2 includes a protective outer shell 2. 1. The outer shell 21 is threaded to the top of the fixed plate 1. The protective shell 21 is used to protect the internal structure. A support plate a22 is fixedly connected inside the protective shell 21. An ejector assembly 23 is fixedly connected to the top of the support plate a22. The support plate a22 is used to support the ejector assembly 23 and restrict the position of the bottom structure. A support plate b24 is slidably connected to the rear side of the support plate a22. A movable cross plate 25 is slidably connected to the top of the support plate b24. A fixed diagonal rod 26 is slidably connected inside the movable cross plate 25. The top of the fixed diagonal rod 26 is fixedly connected to the support plate a22. At the front bottom, support plate b24 supports the moving horizontal plate 25 and part of the ejection assembly 23. The moving horizontal plate 25 allows the ejection assembly 23 to move vertically. Fixed diagonal rod 26 limits the movement trajectory of the moving horizontal plate 25. An electric telescopic column 27 is fixedly connected to the bottom inside the protective shell 21. The drive end of the electric telescopic column 27 is fixedly connected to the bottom of support plate b24 and provides power. The ejection assembly 23 includes a spring tube 2301. The bottom of the spring tube 2301 is fixedly connected to the inside of support plate a22. A support rod 2302 is slidably connected inside 2301. A spring tube 2301 is used to reset the support rod 2302. An ejector block a 2303 is fixedly connected to the top of the support rod 2302. An ejector block b 2304 is fixedly connected to the top of the support plate b 24. The support rod 2302 is used to move the ejector block a 2303 in the vertical direction. The ejector blocks a 2303 and b 2304 are used to eject the formed iron-plastic triangular stop. An iron-plastic triangular stop forming assembly 7 is fixedly connected to the bottom of another fixed plate 1. The iron-plastic triangular stop forming assembly 7 is used to form the iron-plastic triangular stop.

[0033] Reference Figure 1 , Figure 3 and Figure 4The raw material recycling mechanism 3 includes a collection bin 31, the bottom of which is fixedly connected to the top of one of the fixed plates 1. The collection bin 31 is used to recycle raw materials. Rotary fans 32 are fixedly connected to all four sides of the top support 6. The rotary fans 32 are used to blow raw materials from other parts of the equipment into the upper part of the collection bin 31. Spray nozzles 33 are fixedly connected to the top and all four sides of the collection bin 31. A collection assembly 34 is fixedly connected inside the collection bin 31. A water outlet pipe a35 is fixedly connected to the left side of the collection bin 31. A support platform 4 is fixedly connected to the bottom of one of the fixed plates 1. The support platform 4 is used for... The iron-plastic triangular baffle and support plate 1 are collected and the support platform 4 is fixedly connected to the left side of the support platform 4. The heat dissipation water inlet pipe 8 is fixedly connected. The collection component 34 includes multiple collection tanks 3401. The collection tanks 3401 are opened at the top of the collection chamber 31. The nozzle 33 is used to flush the raw material in the upper layer of the collection chamber 31 into the lower layer of the collection chamber 31 through the collection tanks 3401. The inside of the collection chamber 31 is slidably connected to a filter screen 3402. The right side of the filter screen 3402 is fixedly connected to a handle 3403. The filter screen 3402 is used to filter the raw material in the water flow. The handle 3403 is used to take out the recycled raw material.

[0034] Reference Figure 1 and Figure 2 The support platform 4 is slidably connected to the four sides of the support column 5. The top of the multiple columns 5 is fixedly connected to the bottom of the top bracket 6. The columns 5 are used to move the support platform 4 up and down. The iron-plastic triangular baffle forming assembly 7 includes a raw material bin 71. The top of the raw material bin 71 is fixedly connected to the bottom of one of the fixed plates 1. The bottom inside of the raw material bin 71 is fixedly connected to the top mold 72. The top inside of the raw material bin 71 is fixedly connected to the top pipe 73. The raw material bin 71 can store a portion of raw material. The top mold 72 is used to form the iron-plastic triangular baffle from the top. The top pipe 73 is used to add raw material. The protective shell 21 is fixedly connected to the four sides of the protective shell 21. The top of the multiple positioning columns 74 is slidably connected to the bottom inside of the raw material bin 71. The positioning columns 74 are used to ensure that the movement direction of the upper and lower parts is accurate.

[0035] A bottom mold 75 is fixedly connected to the top of the support plate a22. The bottom mold 75 is used to form the iron-plastic triangular stop from below. Ejector blocks b2304 are slidably connected to the rear side of the bottom mold 75. The top of the ejector blocks a2303 are slidably connected to the bottom of the bottom mold 75. The ejector blocks b2304 are used to eject the formed iron-plastic triangular stop from the edge. The top right side of the heat dissipation water inlet pipe 8 is fixedly connected to the left side of the top bracket 6. The right side of the support platform 4 is fixedly connected to the water outlet pipe b9. The top left side of the water outlet pipe b9 is fixedly connected to the top bracket 6. On the right side of the frame 6, one end of the water outlet pipe a35 is fixedly connected to the bottom of the water outlet pipe b9. The heat dissipation water inlet pipe 8 is used for the entry of cooling water, and the water outlet pipe b9 is used for the outflow of cooling water and filtered water in the raw material recovery mechanism 3. The bottom of the support platform 4 is fixedly connected to a downward pressure hydraulic press 10. The downward pressure hydraulic press 10 is used to provide pressure from below and move the support platform 4. The rear side of the support platform 4 is fixedly connected to an electrical line 11. One end of the electrical line 11 is fixedly connected to a control console 12. The electrical line 11 is used to transmit signals to the control console 12 and provide power.

[0036] Working principle: Before the equipment starts working, the quick demolding mechanism 2, the raw material recovery mechanism 3, and the iron-plastic triangular baffle forming component 7 are fixed by two fixing plates 1. The raw material is added into the raw material bin 71 through the feed pipe 73. When the equipment is working, the equipment is started by the control console 12 and the heating temperature of the top mold 72 and the bottom mold 75 is set. The signal is transmitted to the worktable through the circuit line 11. The downward hydraulic press 10 moves upward and pushes the support platform 4 to move upward along the column 5. The positioning column 74 ensures the accuracy of the direction. When the top mold 72 and the bottom mold 75 are close to each other, the gate at the top of the raw material bin 71 opens and the raw material is released. When the raw material is full, the downward hydraulic press 10 starts to pressurize. At the same time, the top mold 72 and the bottom mold 75 start to heat up. After reaching the predetermined temperature for a certain period of time, the raw material between the top mold 72 and the bottom mold 75 is formed under high temperature and high pressure. The downward hydraulic press 10 starts to move downward. The external cooling water enters the interior of the equipment through the heat dissipation water inlet pipe 8 and flows out through the water outlet pipe b9 after cooling the equipment.

[0037] When the downward-pressing hydraulic press 10 begins to move downwards, the rapid demolding mechanism 2 starts to work. The support plate a22 restricts the position of the bottom part, and the electric telescopic column 27 pushes the support plate b24 to move upwards. The support plate b24 drives the moving horizontal plate 25 to move upwards. Due to the restriction of the fixed diagonal bar 26, the moving horizontal plate 25 moves to the right in the horizontal direction at the same time. The support rod 2302, which is in contact with the moving horizontal plate 25, moves upwards under the push of the moving horizontal plate 25. The support rod ejector block a2303, which is connected to the support rod 2302, also moves upwards with 2302 and gets out of the bottom mold 75. The bottom mold 75 pushes the upper-formed iron-plastic triangular stop out of the mold from the center. One end of the support plate b24 pushes the ejector block b2304 to move upwards. The ejector block b2304 pushes the formed iron-plastic triangular stop out of the mold from the edge. After the iron-plastic triangular stop is demolded, the spring tube 2301 resets the ejector assembly 23. Under the two ejection actions, the iron-plastic triangular stop is quickly ejected, which improves production efficiency.

[0038] During the production process, some raw materials will scatter around when they are fed in. When the equipment is working, the fan 32 rotates and blows the scattered raw materials from all directions to the upper layer of the collection bin 31. The nozzle 33 sprays water in all directions to wash the raw materials down. The water carrying the raw materials flows into the lower layer of the collection bin 31 through the collection trough 3401. The flowing water flows through the filter screen 3402 into the bottom and flows out through the water outlet pipe a35. The filter screen 3402 filters the material in the water. When the equipment stops working, the operator pulls out the filter screen 3402 with the handle 3403 and recovers the material.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic forming device for iron-plastic triangular guards, comprising two fixed plates (1), characterized in that: One of the fixed plates (1) is provided with a quick demolding mechanism (2) on its top, one of the fixed plates (1) is provided with a raw material recycling mechanism (3) on its top, and the other fixed plate (1) is fixedly connected with a top bracket (6). The quick demolding mechanism (2) includes a protective shell (21), the outer side of which is threaded to the top of the fixed plate (1). A support plate a (22) is fixedly connected inside the protective shell (21). An ejection assembly (23) is fixedly connected to the top of the support plate a (22). A support plate b (24) is slidably connected to the rear side of the support plate a (22). A movable horizontal plate (25) is slidably connected to the top of the support plate b (24). A fixed diagonal rod (26) is slidably connected inside the movable horizontal plate (25). The top of the fixed diagonal rod (26) is fixedly connected to the bottom front side of the support plate a (22). An electric telescopic column (27) is fixedly connected to the bottom inside the protective shell (21). The drive end of the electric telescopic column (27) is fixedly connected to the bottom of the support plate b (24).

2. The automatic forming equipment for iron-plastic triangular guards according to claim 1, characterized in that: The raw material recycling mechanism (3) includes a collection chamber (31), the bottom of which is fixedly connected to the top of one of the fixed plates (1), a rotating fan (32) is fixedly connected to all four sides of the top support (6), a nozzle (33) is fixedly connected to the top of all four sides of the collection chamber (31), a collection component (34) is fixedly connected inside the collection chamber (31), a water outlet pipe a (35) is fixedly connected to the left side of the collection chamber (31), a support platform (4) is fixedly connected to the bottom of one of the fixed plates (1), and a heat dissipation water inlet pipe (8) is fixedly connected to the left side of the support platform (4).

3. The automatic forming equipment for iron-plastic triangular guards according to claim 1, characterized in that: The ejection assembly (23) includes a spring tube (2301), the bottom of which is fixedly connected to the inside of the support plate a (22). A support rod (2302) is slidably connected inside the spring tube (2301). An ejection block a (2303) is fixedly connected to the top of the support rod (2302). An ejection block b (2304) is fixedly connected to the top of the support plate b (24). A plastic triangular stop forming assembly (7) is fixedly connected to the bottom of another fixed plate (1).

4. The automatic forming equipment for iron-plastic triangular guards according to claim 2, characterized in that: The collection component (34) includes a plurality of collection slots (3401), the collection slots (3401) are opened on the top of the collection chamber (31), a filter screen (3402) is slidably connected inside the collection chamber (31), and a handle (3403) is fixedly connected to the right side of the filter screen (3402).

5. The automatic forming equipment for iron-plastic triangular guards according to claim 2, characterized in that: The support platform (4) is slidably connected to columns (5) on all four sides, and the tops of the multiple columns (5) are fixedly connected to the bottom of the top bracket (6).

6. The automatic forming equipment for iron-plastic triangular guards according to claim 3, characterized in that: The iron-plastic triangular stop forming assembly (7) includes a raw material bin (71), the top of which is fixedly connected to the bottom of one of the fixed plates (1), a top mold (72) is fixedly connected to the bottom inside of the raw material bin (71), a feed pipe (73) is fixedly connected to the top inside of the raw material bin (71), positioning posts (74) are fixedly connected to all four sides of the protective shell (21), the tops of the multiple positioning posts (74) are slidably connected to the bottom inside of the raw material bin (71), a bottom mold (75) is fixedly connected to the top of the support plate a (22), an ejector block b (2304) is slidably connected to the rear side of the bottom mold (75), and the top of the ejector block a (2303) is slidably connected to the bottom of the bottom mold (75).

7. The automatic forming equipment for iron-plastic triangular guards according to claim 2, characterized in that: The top right side of the heat dissipation water inlet pipe (8) is fixedly connected to the left side of the top bracket (6), the right side of the support platform (4) is fixedly connected to the water outlet pipe b (9), the top left side of the water outlet pipe b (9) is fixedly connected to the right side of the top bracket (6), and one end of the water outlet pipe a (35) is fixedly connected to the bottom of the water outlet pipe b (9).

8. The automatic forming equipment for iron-plastic triangular guards according to claim 5, characterized in that: The bottom of the support platform (4) is fixedly connected to a downward hydraulic press (10), and the rear side of the support platform (4) is fixedly connected to an electrical line (11). One end of the electrical line (11) is fixedly connected to a control console (12).

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