A side leaf flattening mechanism

By designing an edge flattening mechanism, the edge of the vacuum insulation board is flattened and smoothed using scraping and pulling components, thus solving the problems of unevenness and wrinkles on the edge of the vacuum insulation board and improving the folding effect of the automatic folding machine.

CN224545312UActive Publication Date: 2026-07-24FUJIAN SUPER TECH ADVANCED MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN SUPER TECH ADVANCED MATERIAL CO LTD
Filing Date
2025-05-27
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

After vacuum sealing, the edges of the vacuum insulation panel are uneven and wrinkled, which affects the folding effect of the automatic folding machine.

Method used

Design an edge flattening mechanism, including a scraping component and a pulling component. Through the cooperation of the scraping plate and the gripper, the edge is flattened and pulled flat, ensuring that the edge is flat before being conveyed to the folding machine for folding.

Benefits of technology

This improves the folding effect of the automatic folding machine, ensuring that the edges can be folded smoothly after they are flat, thus enhancing the overall quality of the vacuum insulation panel.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224545312U_ABST
    Figure CN224545312U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of edge leaf flattening mechanisms, including flattening frame, scraping assembly and pull flat component;The scraping assembly includes scraping seat, first scraping plate and second scraping plate, the scraping seat is set on flattening frame, the first scraping plate is liftable and set on scraping seat, the second scraping plate is oppositely arranged with first scraping plate, and the second scraping plate is liftable and set on scraping seat;The pull flat component includes pull flat support and clamping jaw, the pull flat support is set on flattening frame, the clamping jaw is set on pull flat support, and the clamping jaw is between first scraping plate and second scraping plate.This utility model is by being arranged scraping assembly and pull flat component, makes edge leaf flattening, and makes the folding edge effect of automatic folding edge machine good.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of vacuum insulation panel folding technology, and in particular to an edge flattening mechanism. Background Technology

[0002] Vacuum insulation panels are a type of high-efficiency, energy-saving vacuum insulation material obtained by encapsulating the insulation core material in a vacuum-sealed bag. Because it effectively avoids heat transfer caused by air convection, its thermal conductivity is significantly lower than that of traditional insulation materials, resulting in excellent thermal insulation performance. Compared to other insulation materials, vacuum insulation panels have advantages such as small size, thinness, light weight, and low thermal conductivity, thus attracting widespread attention in the fields of building exterior wall insulation and refrigerator insulation.

[0003] Vacuum insulation panels made using the encapsulation method have relatively long edge flaps. After vacuum sealing, the edge flaps need to be folded. The traditional folding method is to manually flip and fold the edge flaps. Some related technologies use automatic folding machines to fold the edge flaps of vacuum insulation panels. However, after vacuum sealing, the edge flaps of vacuum insulation panels are uneven and wrinkled, which affects the folding of automatic folding machines and results in poor folding effect. Utility Model Content

[0004] Based on the aforementioned problems in the existing technology, the purpose of this application is to provide an edge flattening mechanism, which flattens the edge by setting a scraping component and a pulling component, thereby improving the folding effect of the automatic folding machine.

[0005] The technical solution adopted by this application to solve its technical problem is: a side leaf leveling mechanism, including a leveling frame, a scraping component and a pulling component;

[0006] The leveling assembly includes a leveling seat, a first leveling plate, and a second leveling plate. The leveling seat is mounted on a leveling frame. The first leveling plate is vertically and vertically mounted on the leveling seat. The second leveling plate is positioned opposite to the first leveling plate and is also vertically and vertically mounted on the leveling seat.

[0007] The leveling assembly includes a leveling bracket and a clamping claw. The leveling bracket is mounted on a leveling frame, and the clamping claw is mounted on the leveling bracket. The clamping claw is located between a first scraping plate and a second scraping plate.

[0008] Furthermore, a first lifting cylinder is provided on the leveling seat, the first lifting cylinder is connected to the first scraper plate and drives the first scraper plate to rise and fall; a second lifting cylinder is provided on the leveling seat, the second lifting cylinder is connected to the second scraper plate and drives the second scraper plate to rise and fall.

[0009] Furthermore, the first scraper plate includes an installation strip and an installation plate. The installation strip is connected to a first lifting cylinder and is driven to rise and fall by the first lifting cylinder. The installation strip is long and narrow, and multiple installation plates are arranged side by side on the installation strip.

[0010] Furthermore, the second scraper plate is located directly below the first scraper plate.

[0011] Furthermore, the gripper is a pneumatic gripper.

[0012] Furthermore, the leveling assembly includes a first leveling assembly, a second leveling assembly, and a third leveling assembly. The first leveling assembly is disposed at one end of the leveling frame and is located on one side of the leveling seat. The second leveling assembly is disposed at the other end of the leveling frame and is located on the other side of the leveling seat. The third leveling assembly is disposed in the middle of the leveling frame and is located between the first leveling assembly and the second leveling assembly.

[0013] Furthermore, the edge-leveling mechanism includes a first edge-leveling mechanism and a second edge-leveling mechanism, which are arranged opposite to each other and can move closer to or further away from each other.

[0014] Furthermore, it also includes a base frame, on which the first edge-flattening mechanism is movably mounted, and on which the second edge-flattening mechanism is movably mounted; a drive mechanism for moving the edge-flattening mechanism is provided between the base frame and the edge-flattening mechanism.

[0015] The beneficial effects of this application are as follows: In use, the vacuum insulation panel is placed between the first scraper plate and the second scraper plate, with the first and second scraper plates close to each other, so that the first scraper plate abuts against one side of the vacuum insulation panel and the second scraper plate abuts against the other side of the vacuum insulation panel. The first and second scraper plates move along the surface of the vacuum insulation panel to flatten it. Then, the grippers clamp the edge blades of the vacuum insulation panel, and after the first and second scraper plates move away from each other and leave the vacuum insulation panel, the edge blades are flattened under the action of gravity. Finally, the flattened vacuum insulation panel is conveyed to the folding machine for folding. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the edge-planing mechanism in this application;

[0017] Figure 2 This is a schematic diagram showing the connection between the edge leaf leveling mechanism and the base frame in this application;

[0018] Figure 3 This is a schematic diagram of the structure of the vacuum insulation panel in this application.

[0019] Explanation of reference numerals in the attached figures

[0020] Leveling frame 1, leveling component 2, leveling seat 21, first lifting cylinder 211, second lifting cylinder 212, first scraping plate 22, mounting strip 221, mounting plate 222, second scraping plate 23, leveling component 3, first leveling component 3a, second leveling component 3b, third leveling component 3c, leveling bracket 31, gripper 32, base frame 4, drive mechanism 5. Detailed Implementation

[0021] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0022] like Figure 1 and Figure 2 As shown, the present invention provides a leaf leveling mechanism, comprising a leveling frame 1, a scraping component 2, and a leveling component 3. The scraping component 2 includes a scraping seat 21, a first scraping plate 22, and a second scraping plate 23. The scraping seat 21 is mounted on the leveling frame 1, the first scraping plate 22 is vertically detachable and mounted on the scraping seat 21, and the second scraping plate 23 is positioned opposite to the first scraping plate 22 and is vertically detachable and mounted on the scraping seat 21. The leveling component 3 includes a leveling bracket 31 and a gripper 32. The leveling bracket 31 is mounted on the leveling frame 1, and the gripper 32 is mounted on the leveling bracket 31 and is located between the first scraping plate 22 and the second scraping plate 23.

[0023] Thus, in use, the edge-flattening mechanism of this utility model involves placing a vacuum insulation panel between a first scraper plate 22 and a second scraper plate 23. The first scraper plate 22 and the second scraper plate 23 are brought close together, with the first scraper plate 22 abutting against one side of the vacuum insulation panel and the second scraper plate 23 abutting against the other side. The first scraper plate 22 and the second scraper plate 23 move along the surface of the vacuum insulation panel to flatten it. Then, the gripper 32 clamps the edge of the vacuum insulation panel. After the first scraper plate 22 and the second scraper plate 23 move away from each other and leave the vacuum insulation panel, the edge is flattened under the action of gravity. Finally, the flattened vacuum insulation panel is transported to a folding machine for folding.

[0024] Optionally, a first lifting cylinder 211 is provided on the leveling base 21, which is connected to and drives the first scraper plate 22 to rise and fall; a second lifting cylinder 212 is provided on the leveling base 21, which is connected to and drives the second scraper plate 23 to rise and fall. By providing the first lifting cylinder 211 and the second lifting cylinder 212, the first scraper plate 22 and the second scraper plate 23 can be raised and lowered, thereby allowing the first scraper plate 22 and the second scraper plate 23 to move closer to each other or further away from each other.

[0025] In this embodiment, the first scraper plate 22 includes a mounting strip 221 and a mounting plate 222. The mounting strip 221 is connected to and driven to rise and fall by the first lifting cylinder 211. The mounting strip 221 is elongated, and multiple mounting plates 222 are arranged side by side on the mounting strip 221. By providing the mounting strip 221, it is convenient to fix multiple mounting plates 222 one by one on the mounting strip 221. The structure of the second scraper plate 23 can be the same as that of the first scraper plate 22.

[0026] Furthermore, the second scraper plate 23 is located directly below the first scraper plate 22, which makes the vacuum insulation panel more evenly stressed when the second scraper plate 23 and the first scraper plate 22 scrape the vacuum insulation panel.

[0027] Preferably, the gripper 32 is a pneumatic gripper, which is an actuator that uses compressed air as power to grip or grasp workpieces. The pneumatic gripper includes a first gripper finger and a second gripper finger, which can hold the edge blades of the vacuum insulation panel, thereby facilitating the flattening of the edge blades of the vacuum insulation panel.

[0028] In a preferred embodiment of this utility model, the leveling component 3 includes a first leveling component 3a, a second leveling component 3b, and a third leveling component 3c. The first leveling component 3a is disposed at one end of the leveling frame 1, located on one side of the leveling seat 21. The second leveling component 3b is disposed at the other end of the leveling frame 1, located on the other side of the leveling seat 21. The third leveling component 3c is disposed in the middle of the leveling frame 1, located between the first leveling component 3a and the second leveling component 3b. The third leveling component 3c can be one or more. By using the first leveling component 3a, the second leveling component 3b, and the third leveling component 3c, different positions of the edge leaf are pulled, thereby achieving the leveling of different positions of the edge leaf.

[0029] In this embodiment, the edge-mounting mechanism includes a first edge-mounting mechanism and a second edge-mounting mechanism. The first edge-mounting mechanism and the second edge-mounting mechanism are arranged opposite to each other and can move closer to or further away from each other. For example... Figure 3 As shown, the vacuum insulation panel includes two long side blades 10 and two short side blades 20 arranged opposite each other. After vacuum sealing, the two long side blades 10 are prone to unevenness and wrinkles. Therefore, by setting a first side blade leveling mechanism and a second side blade leveling mechanism, the first side blade leveling mechanism pulls one long side blade 10 of the vacuum insulation panel, and the second side blade leveling mechanism pulls the other long side blade 10 of the vacuum insulation panel. The vacuum insulation panel is relatively heavy. When the side blade leveling mechanism pulls it, the vacuum insulation panel is in a suspended state, thereby realizing the flattening of the long side blades 10 of the vacuum insulation panel.

[0030] In this embodiment, a base frame 4 is also included. The first side leaf leveling mechanism and the second side leaf leveling mechanism are movably mounted on the base frame 4. A drive mechanism 5 for moving the side leaf leveling mechanism is provided between the base frame 4 and the side leaf leveling mechanism. By providing the base frame 4, it is convenient to provide the drive mechanism 5, thereby facilitating the drive mechanism 5 to drive the first side leaf leveling mechanism and the second side leaf leveling mechanism to move closer to or further away from each other.

[0031] The drive mechanism 5 includes a drive motor, a drive gear, and a rack. The drive motor is mounted on the flat frame 1. The drive gear is connected to the drive motor and is driven to rotate by the drive motor. The rack is fixed on the base frame 4 and meshes with the drive gear.

[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A leaf-flattening mechanism, characterized in that: Includes leveling frame, scraping assembly, and leveling assembly; The leveling assembly includes a leveling seat, a first leveling plate, and a second leveling plate. The leveling seat is mounted on a leveling frame. The first leveling plate is vertically and vertically mounted on the leveling seat. The second leveling plate is positioned opposite to the first leveling plate and is also vertically and vertically mounted on the leveling seat. The leveling assembly includes a leveling bracket and a clamping claw. The leveling bracket is mounted on a leveling frame, and the clamping claw is mounted on the leveling bracket. The clamping claw is located between a first scraping plate and a second scraping plate.

2. The edge-flattening mechanism as described in claim 1, characterized in that: The leveling base is provided with a first lifting cylinder, which is connected to the first scraper plate and drives the first scraper plate to rise and fall; the leveling base is provided with a second lifting cylinder, which is connected to the second scraper plate and drives the second scraper plate to rise and fall.

3. The edge-flattening mechanism as described in claim 1, characterized in that: The first scraper plate includes an installation strip and an installation plate. The installation strip is connected to a first lifting cylinder and is driven to rise and fall by the first lifting cylinder. The installation strip is long and narrow. Multiple installation plates are arranged side by side on the installation strip.

4. The edge-flattening mechanism as described in claim 1, characterized in that: The second scraper plate is located directly below the first scraper plate.

5. The edge-flattening mechanism as described in claim 1, characterized in that: The gripper is a pneumatic gripper.

6. The edge-flattening mechanism as described in claim 1, characterized in that: The leveling assembly includes a first leveling assembly, a second leveling assembly, and a third leveling assembly. The first leveling assembly is disposed at one end of the leveling frame and is located on one side of the leveling seat. The second leveling assembly is disposed at the other end of the leveling frame and is located on the other side of the leveling seat. The third leveling assembly is disposed in the middle of the leveling frame and is located between the first leveling assembly and the second leveling assembly.

7. The edge-flattening mechanism as described in claim 1, characterized in that: The edge-shaving mechanism includes a first edge-shaving mechanism and a second edge-shaving mechanism, which are arranged opposite to each other and can move closer to or further away from each other.

8. The edge-flattening mechanism as described in claim 7, characterized in that: It also includes a base frame, on which the first edge-leveling mechanism is movably mounted, and on which the second edge-leveling mechanism is movably mounted; a drive mechanism for moving the edge-leveling mechanism is provided between the base frame and the edge-leveling mechanism.