High speed four-side taping machine

Abstract

The utility model belongs to the technical field of edge covering machine, especially, relate to a high -speed four -sided edge covering machine, including frame assembly, the top of frame assembly is installed with first suction mechanism, one side of first suction mechanism is installed with first edge folding mechanism, one side of first edge folding mechanism is installed with second edge folding mechanism, the top of second edge folding mechanism is installed with second suction mechanism, and the top of frame assembly is installed with shielding cover assembly above first suction mechanism, first suction mechanism, first edge folding mechanism, second edge folding mechanism, second suction mechanism are connected through the transmission of different drive assemblies and guide rails, and automation collaborative work is realized. From the suction, transmission, edge folding of paperboard to the final suction collection, make the edge covering and the corner processing procedure integration, the whole process does not need too much manual intervention, simplifies the processing procedure, and the automation degree is high, improves production efficiency, solves the problem that the existing high -speed four -sided edge covering machine procedure is complex, and the step is complicated and redundant, leads to the problem of reducing work efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of edge banding machine technology, and in particular relates to a high-speed four-sided edge banding machine. Background Technology

[0002] Folding boxes are widely used packaging containers for displaying and selling products such as food, medicine, toys, cosmetics, and stationery. To enhance the commercial value of packaged goods or for gifting purposes, many businesses print logos and designs on folding boxes to improve their aesthetics. Therefore, during the forming process, the folding box assembly components are first glued with face paper. Existing edge-sealing machines typically fold the edges before pressing the corners, a cumbersome and redundant process that increases working time and reduces ease of use. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the defects of the existing technology and solve the problems of complex processes, cumbersome and redundant steps, and reduced work efficiency of the existing high-speed four-sided edge-wrapping machine.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a high-speed four-sided edge-wrapping machine, including a frame assembly, a first suction mechanism is installed at the top of the frame assembly, a first folding mechanism is installed on one side of the first suction mechanism, a second folding mechanism is installed on one side of the first folding mechanism, a second suction mechanism is installed at the top of the second folding mechanism, and a shielding assembly is installed on the frame assembly above the first suction mechanism.

[0005] The first folding mechanism includes a first placement bed. The frame assembly is equipped with second guide rails at both ends of the first placement bed. The first placement bed has several through holes for air circulation on its surface. Folding assemblies are installed on both sides of the first placement bed. Second connecting plates are fixedly connected to both ends of the folding assemblies. The second connecting plates are driven by third drive assemblies. An air extraction groove is installed between the two third drive assemblies and is located below the through holes in the first placement bed. The air extraction groove is connected to a second air pump for extracting air from the surface of the first placement bed. The folding assembly includes a first fixed plate. Both ends of the first fixed plate are connected to the second guide rails via slides. A first folding plate for folding cardboard is installed at the bottom of the first fixed plate. Fourth drive mechanisms are installed on both sides of the top of the first fixed plate. Two fourth drive mechanisms are driven by folding blocks respectively. The first folding plate has an adjustment groove for adjusting the movement of the folding blocks. A first spring is installed between the first fixed plate and the first folding plate. The bottom end of the folding block passes through the adjustment groove and is equipped with a corner pressing member for pressing the corner during folding.

[0006] In a preferred embodiment of this invention, the first suction component includes a conveyor belt with several through holes. A first air pump for extracting air from the surface of the conveyor belt is installed below the conveyor belt. First guide rails are installed on both sides of the frame component. The top ends of the two first guide rails are connected to first movable parts via sliders. One end of each of the two first movable parts is rotatably connected to a first connecting plate. The other end of the two first connecting plates is fixedly connected to a first bearing plate. A first drive component is installed on the top of the first bearing plate.

[0007] In a preferred embodiment of this invention, the shielding assembly is equipped with a support frame, and a connecting bracket is installed between the support frames. A monitoring camera module for monitoring the orientation of the cardboard is fixedly connected to one side of the connecting bracket.

[0008] In a preferred embodiment of this invention, the power input ends of the two first movable components are mechanically connected to an X-axis track, and the power input end of the first suction claw assembly is mechanically connected to a Y-axis track.

[0009] In a preferred embodiment of this invention, the third driving component is located to the right of the first suction component.

[0010] In a preferred embodiment of this utility model, the second folding mechanism includes a second placement bed, with third guide rails on both sides of the second placement bed. The frame assembly is provided with two fifth drive assemblies, each of which is connected to a third connecting plate. A second fixing plate is provided between the two third connecting plates, and a second folding plate is provided at the bottom of the second fixing plate. A second spring is provided between the second fixing plate and the second folding plate.

[0011] In a preferred embodiment of this invention, a fourth guide rail is provided at the top of the frame assembly, and the second suction mechanism includes a sixth drive assembly, which is installed on both sides of the frame assembly.

[0012] In a preferred embodiment of this invention, the power input end of the fourth guide rail and the power output end of the first movable plate are connected by mechanical transmission.

[0013] In a preferred embodiment of this invention, two sixth drive components are connected to a fourth connecting plate, the top of the two fourth connecting plates is connected to a first movable plate, the first movable plate is fixedly connected to a second lifting mechanism, and the bottom of the second lifting mechanism is fixedly connected to a second suction claw assembly.

[0014] In a preferred embodiment of this invention, a first lifting mechanism is fixedly connected to one side of the first driving component, a first suction claw assembly is fixedly connected to the bottom end of the first lifting mechanism, and a second driving component is installed on both outer sides of the frame assembly. The first movable component is tractively connected to the second driving component.

[0015] Compared with the prior art, the beneficial effects achieved by this utility model are as follows:

[0016] High-efficiency suction and transmission: The first suction mechanism, through the combination of a conveyor belt, through holes and a first air pump, can quickly and stably suck up cardboard and transport it using the conveyor belt; at the same time, the transmission structure composed of the first moving part, the first connecting plate, the first bearing plate, the first drive assembly, etc., in conjunction with the X-axis rail and the Y-axis rail, allows the first suction claw assembly to move flexibly in multiple dimensions and accurately place the cardboard to the designated position, greatly improving the efficiency and accuracy of suction and transmission;

[0017] Accurate edge folding: The through-hole of the first placement bed, in conjunction with the second air pump, can stably adsorb the cardboard. The first folding plate, folding block, corner pressing piece, and other components in the folding assembly, driven by springs, the fourth drive mechanism, and the third drive component, can accurately fold and press the cardboard at different angles and shapes, and can be flexibly adjusted according to the cardboard specifications. The second folding plate of the second folding mechanism, under the action of springs and the fifth drive component, further refines the folding and pressing of the cardboard, effectively ensuring the quality and precision of the four-sided edge treatment.

[0018] Intelligent monitoring and control: The monitoring camera module on the shielding assembly can monitor the orientation of the cardboard in real time, providing accurate data support for subsequent operations such as picking up, folding and pressing corners, avoiding processing errors caused by cardboard position deviation, realizing intelligent production control, and improving the stability and reliability of the production process;

[0019] Stable structure and reliable operation: The multiple guide rails (such as the first guide rail, the second guide rail, etc.) set on the frame assembly cooperate with the drive assembly (such as the first drive assembly, the second drive assembly, etc.) to not only ensure the smoothness and accuracy of the operation of each moving part, but also enhance the stability of the entire equipment structure, reduce vibration and noise during equipment operation, extend the service life of the equipment, and ensure the reliable operation of the equipment.

[0020] Flexible automated operation: Each mechanism (first suction mechanism, first folding mechanism, second folding mechanism, second suction mechanism, etc.) is connected via different drive components and guide rails, achieving automated collaborative operation. From cardboard suction, transmission, folding, corner pressing to final suction and collection, the edge-binding and corner-folding processes are integrated. The entire process requires minimal manual intervention, simplifying the processing steps. Its high degree of automation effectively reduces labor costs, improves production efficiency, and adapts to the needs of large-scale industrial production. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a high-speed four-sided edge-wrapping machine according to the present invention;

[0022] Figure 2 This is a schematic diagram of the internal structure of a high-speed four-sided edge-wrapping machine according to the present invention;

[0023] Figure 3 This is a top view of the internal structure of a high-speed four-sided edge-wrapping machine according to the present invention;

[0024] Figure 4 This is a first-view internal structure schematic diagram of a high-speed four-sided edge-wrapping machine according to the present invention;

[0025] Figure 5 This is a second-view internal structure diagram of a high-speed four-sided edge-wrapping machine according to the present invention;

[0026] Figure 6 This is a schematic diagram of the overall structure of the folding assembly of a high-speed four-sided folding machine according to this utility model;

[0027] Figure 7 This is a schematic diagram of the bottom structure of a high-speed four-sided edge-wrapping machine according to the present invention.

[0028] The components include: frame assembly 1, first guide rail 11, second guide rail 12, first suction mechanism 2, conveyor belt 21, first movable component 22, first connecting plate 23, first bearing plate 24, first drive assembly 25, first lifting mechanism 26, first suction claw assembly 27, second drive assembly 28, first folding mechanism 3, first placement bed 31, folding assembly 32, first fixing plate 321, first folding plate 322, adjusting groove 3221, fourth drive mechanism 323, and folding block 324. Spring 325, second connecting plate 33, third drive assembly 34, air extraction groove 35, second folding mechanism 4, second placement bed 41, third guide rail 42, third connecting plate 43, second fixing plate 44, second folding plate 45, second suction mechanism 5, sixth drive assembly 51, fourth connecting plate 52, first movable plate 53, second lifting mechanism 54, second suction claw assembly 55, shielding assembly 6, support frame 61, connecting bracket 62, monitoring camera module 63, corner clamp 3241. Detailed Implementation

[0029] Please see Figure 1-7This utility model provides a technical solution: a high-speed four-sided edge-sealing machine, including a frame assembly 1, a first suction mechanism 2 installed at the top of the frame assembly 1, a first folding mechanism 3 installed on one side of the first suction mechanism 2, a second folding mechanism 4 installed on one side of the first folding mechanism 3, a second suction mechanism 5 installed at the top of the second folding mechanism 4, and a shielding assembly 6 installed above the first suction mechanism 2 on the frame assembly 1; a supporting frame 61 is installed on the shielding assembly 6, a connecting bracket 62 is installed between the supporting frames 61, and a monitoring camera module 63 for monitoring the orientation of the cardboard is fixedly connected to one side of the connecting bracket 62; a fourth guide rail is provided at the top of the frame assembly 1, the second suction mechanism 5 includes a sixth drive assembly 51, the sixth drive assembly 51 is installed on both sides of the frame assembly 1, the two sixth drive assemblies 51 are drivenly connected to a fourth connecting plate 52, and the tops of the two fourth connecting plates 52 are connected to a first movable plate 53. 3. A second lifting mechanism 54 is fixedly connected, and a second suction claw assembly 55 is fixedly connected to the bottom end of the second lifting mechanism 54; the first suction assembly 2 includes a conveyor belt 21, which has several through holes. A first air pump for extracting air from the surface of the conveyor belt 21 is installed below the conveyor belt 21. First guide rails 11 are installed on both sides of the frame assembly 1. The top ends of the two first guide rails 11 are connected to first movable parts 22 by sliders. One end of the two first movable parts 22 is rotatably connected to a first connecting plate 23. The other end of the two first connecting plates 23 is fixedly connected to a first bearing plate 24. A first drive assembly 25 is installed on the top end of the first bearing plate 24. A first lifting mechanism 26 is fixedly connected to one side of the first drive assembly 25. A first suction claw assembly 27 is fixedly connected to the bottom end of the first lifting mechanism 26. A second drive assembly 28 is installed on both outer sides of the frame assembly 1. The first movable assembly 22 is drivenly connected to the second drive assembly 28.The first folding mechanism 3 includes a first placement bed 31. Second guide rails 12 are mounted at both ends of the first placement bed 31. The first placement bed 31 has several through holes for air circulation on its surface. Folding components 32 are mounted on both sides of the first placement bed 31. Second connecting plates 33 are fixedly connected to both ends of the folding components 32. Third drive components 34 are drively connected to the second connecting plates 33. An air extraction groove 35 is installed between the two third drive components 34 and is located below the through holes in the first placement bed 31. The air extraction groove 35 is connected to a device for extracting the first... A second air pump is provided to remove air from the surface of the bed 31. The folding assembly 32 includes a first fixed plate 321. Both ends of the first fixed plate 321 are connected to a second guide rail via slides. A first folding plate 322 for folding cardboard is installed at the bottom of the first fixed plate 321. Fourth drive mechanisms 323 are installed on both sides of the top of the first fixed plate 321. The two fourth drive mechanisms are respectively connected to folding blocks 324. The first folding plate 322 has an adjustment groove 3221 for adjusting the movement of the folding blocks. A first spring 325 is installed between the first fixed plate 321 and the first folding plate 322.

[0030] The second folding mechanism 4 includes a second placement bed 41, with third guide rails 42 on both sides of the second placement bed 41. The frame assembly 1 is provided with two fifth drive assemblies, each of which is connected to a third connecting plate 43. A second fixing plate 44 is provided between the two third connecting plates 43. A second folding plate 45 is provided at the bottom of the second fixing plate 44. A second spring (not shown in the figure) is provided between the second fixing plate 44 and the second folding plate 45.

[0031] The power input ends of the two first movable components 22 are mechanically connected to the X-axis track, and the power input end of the first suction claw assembly 27 is mechanically connected to the Y-axis track. The cardboard to be edged is conveyed to the underside of the monitoring camera module 63 via the conveyor belt 21. After the monitoring camera module 63 monitors the orientation of the cardboard, the two second drive components 28 operate, and the two first movable components 22 move along the X-axis, driving the first suction claw assembly 27 to adjust to the same orientation as the cardboard. The first lifting mechanism 26 operates, and after the first suction claw assembly 27 moves downward to pick up the cardboard, the first lifting mechanism 26 operates again, and the first suction claw assembly 27 moves upward. The two second drive components 28 operate, and the two first movable components move to a position parallel to the central axis of the conveyor belt 21, thereby realizing the cardboard alignment. The first suction claw assembly 27 moves along the Y-axis by rotating the first drive component 25.

[0032] The third drive assembly 34 is located to the right of the first suction assembly 2. The first suction assembly 2 operates in conjunction with the first suction assembly 2 to place the cardboard with the edge-covering paper glued on above the first folding plate 322. The third drive assembly 34 operates, and the second connecting plate 33 drives the folding assembly 32 to move along the second guide rail, thereby realizing the folding and corner-pressing activity of this utility model. During the folding and corner-pressing operation, the bottom end of the folding block 324 passes through the adjustment groove 3221 and is equipped with a corner-pressing piece 3241 for pressing the corner during the folding and corner-pressing operation. The corner-pressing piece 3241 flattens the folded corner, thereby realizing that the folding and corner-pressing operation and the corner-pressing operation of this utility model are carried out simultaneously. The distance between the two folding blocks 324 is adjusted by the operation of the fourth drive mechanism 323, thereby realizing that this utility model is applicable to the corner-pressing operation of cardboard of different specifications.

[0033] The power input end of the fourth guide rail is mechanically connected to the power output end of the first movable plate 53. When the sixth drive component 51 operates, the fourth connecting plate 52 drives the first movable plate 53 to move along the fourth guide rail to above the first placement bed 31. The second lifting mechanism 54 moves up and down, thereby enabling the second suction claw group 55 to pick up the cardboard after the two sides have been folded and pressed. When the sixth drive component 51 operates again, the fourth connecting plate 52 drives the first movable plate 53 to move along the fourth guide rail to above the second placement bed 41 and places the cardboard on both sides that have not been folded and pressed on the second edge plate 45. When the fifth drive component operates, the third connecting plate 43 drives the second edge plate 45 to achieve the folding and pressing activity.

[0034] After the first suction mechanism 2 picks up the cardboard, it runs directly to the central axis (center) of the third mechanism, where the component of the third mechanism performs edge folding and corner pressing on the cardboard.

[0035] This image monitoring sensor (visual recognition sensor) is used to determine that after the first suction mechanism 2 picks up the cardboard, it runs directly to the central axis (center) of the first folding mechanism 3.

[0036] After the folding and corner pressing work is completed, the first image sensor sends a feedback signal, and the marked 5 mechanism starts to operate. The second image sensor sends a feedback signal on the position of the cardboard, and the cardboard is picked up. The marked 5 mechanism moves to the central axis of the marked 4 mechanism, and the marked 5 mechanism places the picked-up cardboard to perform a second folding and corner pressing activity.

[0037] These sensors feed signals back to the PLC, which then controls the structures that need to be controlled.

[0038] The first suction mechanism, through a combination of a conveyor belt, through-holes, and a first air pump, can quickly and stably suck up cardboard and transport it using the conveyor belt. Simultaneously, the transmission structure, consisting of a first moving part, a first connecting plate, a first supporting plate, and a first drive assembly, in conjunction with X-axis and Y-axis tracks, allows the first suction claw assembly to move flexibly in multiple dimensions, precisely placing the cardboard at the designated position. This greatly improves the efficiency and accuracy of suction and transport, exhibiting highly efficient suction and transport characteristics.

[0039] The through-hole of the first placement bed, in conjunction with the second suction pump, securely adsorbs the cardboard. The first folding plate, folding block, and corner pressing component in the folding assembly, driven by springs, the fourth drive mechanism, and the third drive component, can accurately fold and press the cardboard at different angles and shapes, and can be flexibly adjusted according to the cardboard specifications. The second folding plate of the second folding mechanism, under the action of springs and the fifth drive component, further refines the folding and corner pressing of the cardboard, effectively ensuring the quality and precision of the four-sided edge treatment, and featuring accurate folding and corner pressing.

[0040] The monitoring camera module has a built-in visual recognition sensor for identifying cardboard. The monitoring camera module on the shielding assembly can monitor the orientation of the cardboard in real time, providing accurate data support for subsequent operations such as picking up and folding, avoiding processing errors caused by cardboard position deviation, realizing intelligent production control, improving the stability and reliability of the production process, and featuring intelligent monitoring and control.

[0041] The multiple guide rails (such as the first guide rail, the second guide rail, etc.) set on the frame assembly cooperate with the drive assembly (such as the first drive assembly, the second drive assembly, etc.) to not only ensure the smooth and accurate operation of each moving part, but also enhance the stability of the entire equipment structure, reduce vibration and noise during equipment operation, extend the service life of the equipment, and ensure the reliable operation of the equipment. It has the characteristics of stable structure and reliable operation.

[0042] The various mechanisms (first suction mechanism, first folding mechanism, second folding mechanism, second suction mechanism, etc.) are connected by different drive components and guide rails to achieve automated collaborative operation. From the suction, transmission, folding, and corner pressing of the cardboard to the final suction and collection, the entire process requires minimal manual intervention, has a high degree of automation, effectively reduces labor costs, improves production efficiency, adapts to the needs of large-scale industrial production, and features flexible automated operation.

Claims

1. A high-speed four-sided edge-sealing machine, comprising a frame assembly (1), wherein a first suction mechanism (2) is mounted on the top of the frame assembly (1), a first folding mechanism (3) is mounted on one side of the first suction mechanism (2), a second folding mechanism (4) is mounted on one side of the first folding mechanism (3), a second suction mechanism (5) is mounted on the top of the second folding mechanism (4), and a shielding assembly (6) is mounted on the frame assembly (1) above the first suction mechanism (2); The first suction component 2 includes a conveyor belt (21) with several through holes. A first air pump for extracting air from the surface of the conveyor belt (21) is installed below the conveyor belt (21). First guide rails (11) are installed on both sides of the frame component (1). The top ends of the two first guide rails (11) are connected to first movable parts (22) by sliders. One end of the two first movable parts (22) is rotatably connected to a first connecting plate (23). The other end of the two first connecting plates (23) is fixedly connected to a first bearing plate (24). A first drive component (25) is installed on the top end of the first bearing plate (24).

2. The high-speed four-sided edge-wrapping machine as described in claim 1, characterized in that: A first lifting mechanism (26) is fixedly connected to one side of the first driving component (25), and a first suction claw group (27) is fixedly connected to the bottom end of the first lifting mechanism (26). A second driving component (28) is installed on both sides of the frame component (1), and the first movable component (22) is drivenly connected to the second driving component (28).

3. A high-speed four-sided edge-wrapping machine as described in claim 1, characterized in that: The shielding assembly (6) is equipped with a support frame (61), and a connecting bracket (62) is installed between the support frames (61). A monitoring camera module (63) for monitoring the orientation of the cardboard is fixedly connected to one side of the connecting bracket (62).

4. A high-speed four-sided edge-wrapping machine as described in claim 1, characterized in that: The two first active components (22) are connected to the X-axis track via mechanical transmission at their power input ends, and the first suction claw assembly (27) is connected to the Y-axis track via mechanical transmission at its power input end.

5. A high-speed four-sided edge-wrapping machine as described in claim 1, characterized in that: The first folding mechanism (3) includes a first placement bed (31). The frame assembly is equipped with second guide rails (12) at both ends of the first placement bed (31). The first placement bed (31) has several through holes for air circulation on its surface. Folding assemblies (32) are installed on both sides of the first placement bed (31). The two ends of the folding assembly (32) are fixedly connected to second connecting plates (33). The second connecting plates (33) are driven by third drive assemblies (34). An air extraction groove (35) is installed between the two third drive assemblies (34), and the air extraction groove (35) is located below the through holes of the first placement bed (31). The air extraction groove (35) is connected to... The second air pump is used to extract air from the surface of the first placement bed (31). The folding assembly (32) includes a first fixed plate (321). The two ends of the first fixed plate (321) are connected to the second guide rail through a slide. The bottom end of the first fixed plate (321) is equipped with a first folding plate (322) for folding the cardboard. The top two sides of the first fixed plate (321) are equipped with a fourth drive mechanism (323). The two fourth drive mechanisms are respectively connected to the folding block (324). The first folding plate (322) is provided with an adjustment groove (3221) for adjusting the movement of the folding block. A spring (325) is installed between the first fixed plate (321) and the first folding plate (322).

6. A high-speed four-sided edge-wrapping machine as described in claim 5, characterized in that: The bottom end of the folding block (324) passes through the adjustment groove (3221) and is fitted with a corner clamp (3241) for pressing the corner during the folding process.

7. A high-speed four-sided edge-wrapping machine as described in claim 1, characterized in that: The third drive component (34) is located to the right of the first suction component (2).

8. A high-speed four-sided edge-wrapping machine as described in claim 1, characterized in that: The second folding mechanism (4) includes a second placement bed (41), and third guide rails (42) are provided on both sides of the second placement bed (41). The frame assembly (1) is provided with two fifth drive assemblies, and both fifth drive assemblies are connected to a third connecting plate (43). A second fixing plate (44) is provided between the two third connecting plates (43). A second folding plate (45) is provided at the bottom end of the second fixing plate (44). A spring is provided between the second fixing plate (44) and the second folding plate (45).

9. A high-speed four-sided edge-wrapping machine as described in claim 1, characterized in that: The top of the frame assembly (1) is provided with a fourth guide rail. The second suction mechanism (5) includes a sixth drive assembly (51). The sixth drive assembly (51) is installed on both sides of the frame assembly (1). The two sixth drive assemblies (51) are connected to a fourth connecting plate (52). The top of the two fourth connecting plates (52) is connected to a first movable plate (53). The first movable plate (53) is fixedly connected to a second lifting mechanism (54). The bottom of the second lifting mechanism (54) is fixedly connected to a second suction claw assembly (55).

10. A high-speed four-sided edge-wrapping machine as described in claim 9, characterized in that: The power input end of the fourth guide rail is connected to the power output end of the first movable plate (53) via mechanical transmission.

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