An inertial energy storage range extender system

By converting the mechanical energy of the wheels into electrical energy and storing it in the battery pack through an inertial energy storage range extender system, the problem of insufficient range of electric bicycles has been solved, and the range of electric bicycles has been improved.

CN224546210UActive Publication Date: 2026-07-24CHONGQING TRANSFORMATION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING TRANSFORMATION TECHNOLOGY CO LTD
Filing Date
2025-07-11
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Electric bicycles have limited range and cannot meet the needs of long-distance riding or travel.

Method used

The system employs an inertial energy storage range extender, which converts the mechanical energy of the wheel rotation into electrical energy through a three-phase brushless magnetic generator. The electrical energy is then stored in the battery pack through a rectifier and filter module and a charger, thereby increasing the driving range.

Benefits of technology

It effectively increases the range of electric bicycles, achieving an improvement over the original vehicle and enhancing its range.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of inertial energy storage range increasing system, comprising: three-phase brushless magnetic energy generator, its rotor is connected with the transmission structure of the driven wheel of vehicle, for the mechanical energy of the driven wheel rotation is converted into electric energy;Rectifier filter module, its input end is electrically connected with the output end of the three-phase brushless magnetic energy generator, three-phase alternating current output by the three-phase brushless magnetic energy generator is converted into direct current and carries out rectification filtering;First charger, the first charger is arranged in vehicle body, the output end of the rectifier filter module is electrically connected with the input end of the first charger;Battery pack, the output end of the first charger is electrically connected with the charging end of battery pack, battery pack is charged.The inertial energy storage range increasing system is converted into electric energy by the mechanical energy of the driven wheel of vehicle and is recycled into battery pack, improves the cruising range of vehicle.
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Description

Technical Field

[0001] This utility model relates to the field of electric vehicle range extender technology, specifically to an inertial energy storage range extender system. Background Technology

[0002] Electric bicycles, as a modern mode of transportation, are becoming increasingly popular in both urban and rural areas. Combining the convenience of traditional bicycles with the power assistance of electric vehicles, they offer advantages such as environmental friendliness, energy conservation, reduced traffic congestion, and improved travel efficiency, providing a new mode of transportation.

[0003] However, electric bicycles also have a significant drawback: limited range. The range of an electric bicycle is limited by battery capacity, generally between 50-100 kilometers, which may not meet the needs of users who require long rides or long-distance travel. Therefore, there is an urgent need for a solution to improve the range of electric bicycles. Utility Model Content

[0004] In order to overcome the defects existing in the prior art, the purpose of this utility model is to provide an inertial energy storage range extender system.

[0005] To achieve the above-mentioned objectives of this utility model, this utility model provides an inertial energy storage range extender system, comprising:

[0006] A three-phase brushless magnetic generator has a rotor that is connected to the transmission structure of the wheel, which is used to convert the mechanical energy of the wheel rotation into electrical energy.

[0007] The rectifier and filter module has its input terminal electrically connected to the output terminal of the three-phase brushless magnetic generator, which converts the three-phase AC power output by the three-phase brushless magnetic generator into DC power and performs rectification and filtering.

[0008] The first charger is installed inside the vehicle body, and the output terminal of the rectifier and filter module is electrically connected to the input terminal of the first charger.

[0009] The battery pack is electrically connected to the charging terminal of the battery pack via the output terminal of the first charger, thereby charging the battery pack.

[0010] This inertial energy storage range extender system increases the vehicle's driving range by converting the mechanical energy of the vehicle's driven wheels into electrical energy and recovering it into the battery pack.

[0011] Optionally, the rectifier-filter module includes:

[0012] A three-phase silicon rectifier, whose input terminal is electrically connected to the output terminal of the three-phase brushless magnetic generator, converts the three-phase alternating current output by the three-phase brushless magnetic generator into direct current.

[0013] A rectifier filter, whose input terminal is connected to the output terminal of the three-phase silicon rectifier, filters, rectifies, and regulates the DC power output by the three-phase silicon rectifier; the output terminal of the rectifier filter is electrically connected to the input terminal of the first charger.

[0014] In this optional solution, the three-phase silicon rectifier converts the three-phase AC power output from the three-phase brushless magnetic generator into DC power, and then the DC power is rectified, filtered and stabilized by a rectifier filter, making the DC power supply output voltage more stable.

[0015] Optionally, the output terminal of the rectifier and filter module is electrically connected to the rectifier and filter boost capacitor in the first charger, and the rectifier and filter boost capacitor boosts the DC power output by the rectifier and filter module.

[0016] In this optional solution, the rectifier-filter boost capacitor in the first charger boosts the DC power output from the rectifier-filter module to meet the charging requirements of the battery pack.

[0017] Optionally, the rectifier filter is a filter capacitor module, the positive output terminal of the three-phase silicon rectifier is connected to the positive terminal of the filter capacitor module, and the negative output terminal of the three-phase silicon rectifier is connected to the negative terminal of the filter capacitor module; the positive terminal of the filter capacitor module is connected to the positive terminal of the rectifier filter boost capacitor, and the negative terminal of the filter capacitor module is connected to the negative terminal of the rectifier filter boost capacitor.

[0018] Optionally, it also includes a vehicle-mounted charging socket, which mates with the plug of a second charger, the second charger being connected to AC power, and the vehicle-mounted charging socket being electrically connected to the battery pack;

[0019] The vehicle-mounted charging socket is provided with a normally closed contact structure, which is located on the connection line between the rectifier and filter module and the first charger;

[0020] When the second charger is inserted into the vehicle charging socket, the normally closed contact structure opens; otherwise, the normally closed contact structure closes.

[0021] This optional solution uses a normally closed contact structure to allow mains charging and energy recovery supplementary charging to occur at different times, avoiding mutual interference or conflict between the mains charging circuit and the energy recovery supplementary charging circuit.

[0022] Optionally, the normally closed contact structure includes a driving block, which is disposed on a functional notch on the side of the vehicle charging socket, and the driving block is perpendicular to the plug insertion direction of the second charger;

[0023] It also includes a rotating shaft and a passage block fixed on the rotating shaft, the passage block being connected to the connection line between the rectifier and filter module and the first charger;

[0024] One end of the drive block extends through a functional notch and protrudes into the inner wall of the slot of the vehicle charging socket, while the other end is fixedly connected to the passage block, and a return spring is provided on the passage block or the rotating shaft.

[0025] When the plug of the second charger is inserted into the vehicle charging socket, the drive block is squeezed, pushing the passage block, and the rotating shaft rotates accordingly, causing the passage block to disconnect from the connection line between the rectifier filter module and the first charger.

[0026] When the plug of the second charger is unplugged from the vehicle charging socket, the circuit block is reset by the action of the reset spring and reconnected to the connection line between the rectifier filter module and the first charger.

[0027] In this optional solution, the normally closed contact structure adopts a mechanical structure, which is simple in structure and highly stable, and can quickly and accurately switch between mains charging and energy recovery supplementary charging.

[0028] Optionally, the portion of the drive block protruding from the inner wall of the slot in the vehicle-mounted charging socket is a sphere or a hemisphere. This facilitates the insertion and removal of the plug of the second charger.

[0029] Optionally, the passage block includes a first contact point and a second contact point that are electrically connected. Both the first contact point and the second contact point are fixedly connected to the rotating shaft, and the driving block is fixedly connected to the first contact point.

[0030] When the plug of the second charger is inserted into the vehicle charging socket, the first contact point is pushed by the drive block, the rotating shaft rotates, the first contact point is disconnected from the output terminal of the rectifier and filter module, and the second contact point is disconnected from the input terminal of the first charger as the rotating shaft rotates.

[0031] When the plug of the second charger is unplugged from the vehicle charging socket, the rotating shaft returns to its original position, the first contact point connects to the output terminal of the rectifier and filter module, and the second contact point connects to the input terminal of the first charger.

[0032] The pathway block structure in this alternative is simple and highly stable.

[0033] Optionally, the second charger is an original equipment vehicle (OEM) charger, and the first charger is a charger with the same parameters as the OEM charger.

[0034] This optional solution uses a charger with the same parameters as the original vehicle charger as the primary charger, further ensuring the smooth operation of energy recovery and recharging.

[0035] Optionally, a drive gear is fixedly mounted on the drive shaft of the wheel hub motor, and the drive gear is engaged with a driven gear, which is fixedly mounted on the central shaft of the three-phase brushless magnetic generator.

[0036] This alternative solution has a simple structure and realizes the transmission connection between the three-phase brushless magnetic generator and the wheel transmission structure.

[0037] The beneficial effects of this utility model are:

[0038] This invention can be used for the development and production of two-wheeled or three-wheeled electric vehicles, and can also be used to improve existing original two-wheeled or three-wheeled electric vehicles, increasing their range. When used to improve an original vehicle, the second charger is the original vehicle's matching charger, and the first charger is configured with the same parameters as the original vehicle's matching charger.

[0039] This invention improves the vehicle charging socket by incorporating a corresponding normally closed contact structure, enabling time-sharing of mains charging and energy recovery supplementary charging, thereby enhancing the safety performance of the vehicle charging system. Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0040] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0041] Figure 1 This is the circuit schematic diagram of this application;

[0042] Figure 2 This is a schematic diagram of a normally closed contact structure;

[0043] Figure 3 This is a schematic diagram showing the connection between a three-phase brushless magnetic generator and a wheel. Detailed Implementation

[0044] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0045] In the description of this utility model, unless otherwise specified and limited, it should be noted that the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, or internal connections between two components. They can be direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0046] like Figure 1 As shown, this utility model provides an inertial energy storage range extender system that can be applied to two-wheeled or three-wheeled electric vehicles to improve their driving range.

[0047] Specifically, the inertial energy storage range extender system includes: a three-phase brushless magnetic generator A, a rectifier and filter module, a first charger P, a battery pack, and a second charger I.

[0048] In this configuration, the rotor of the three-phase brushless magnetic generator A is connected to the transmission structure of the vehicle's driven wheel, converting the mechanical energy of the driven wheel's rotation into electrical energy. Specifically, as shown... Figure 3 As shown, the hub motor 6 of the wheel is connected to the hub motor drive shaft 7. A drive gear 8 is fixedly mounted on the hub motor drive shaft 7, and the drive gear 8 engages with a driven gear 9. The drive gear 8 and the driven gear 9 are connected by a toothed drive belt 10. The driven gear 9 is fixedly mounted on the central shaft (magnet) of the three-phase brushless magnetic generator A. The central shaft of the three-phase brushless magnetic generator A drives the rotor of the three-phase brushless magnetic generator to rotate. The transmission ratio here is 1:6.2, cutting the three-phase windings of the stator in the three-phase brushless magnetic generator A to generate three-phase AC power. In this embodiment, the drive gear 8 is a 2gt drive gear (160 teeth), the driven gear 9 is a 2gt driven gear (26 teeth), and the toothed drive belt 10 is a 2gt toothed drive belt.

[0049] The output terminal of the three-phase brushless magnetic generator A is electrically connected to the input terminal of the rectifier and filter module. The three-phase AC power output by the three-phase brushless magnetic generator A is converted into DC power by the rectifier and filter module and then rectified and filtered. In this embodiment, the rectifier and filter module includes a three-phase silicon rectifier B and a rectifier filter C. The input terminal of the three-phase silicon rectifier B is electrically connected to the output terminal of the three-phase brushless magnetic generator A, converting the three-phase AC power output by the three-phase brushless magnetic generator A into DC power. The input terminal of the rectifier filter C is connected to the output terminal of the three-phase silicon rectifier B, filtering, rectifying, and regulating the DC power output by the three-phase silicon rectifier B. The output terminal of the rectifier filter C of the rectifier and filter module is electrically connected to the input terminal of the first charger P. Specifically, in the circuit connection, the output terminal of the rectifier filter C is electrically connected to the rectifier and filter boost capacitor C3 inside the first charger P. In this embodiment, the rectifier filter C is a filter capacitor module. The positive output terminal of the three-phase silicon rectifier B is connected to the positive terminal of the filter capacitor module, and the negative output terminal of the three-phase silicon rectifier B is connected to the negative terminal of the filter capacitor module. The positive terminal of the filter capacitor module is connected to the positive terminal of the rectifier filter boost capacitor C3. Figure 1 Point E in the diagram indicates that the negative terminal of the filter capacitor module is connected to the negative terminal of the rectifier filter boost capacitor C3, i.e. Figure 1 Point D in the diagram. The output terminal of the first charger P is electrically connected to the charging terminal of the battery pack to charge the battery pack. The above structure realizes the conversion of the mechanical energy of the rear wheel rotation into electrical energy through the three-phase brushless magnetic generator A, and then rectified and filtered by the rectifier and filter module. The rectified and filtered electrical energy is then charged into the battery pack by the first charger P, thereby supplementing the battery pack of the two-wheeled or three-wheeled vehicle while it is in motion, and increasing the driving range.

[0050] In this embodiment, the first charger P is fixed inside the vehicle body. The three-phase brushless magnetic generator A has a maximum output power of 800W and a maximum output current of 1.5A-3.5A. The preferred, but not limited to, model of the three-phase silicon rectifier B is SKBPC1516. After the SKBPC1516 rectifies the three-phase AC power output from the three-phase brushless magnetic generator A, it is sent to the filter capacitor module for rectification, filtering and voltage regulation to generate a DC voltage of 225V. The 225V DC voltage is boosted by the rectifier filter boost capacitor C3 in the first charger P to obtain a DC voltage of about 310V, which can meet the charging requirements of ordinary two-wheeled electric vehicles or three-wheeled electric vehicle battery packs. In this embodiment, the three-phase brushless magnetic generator A has a maximum output power of 800W and a maximum output current of 1.5A-3.5A. The power consumption of a typical two-wheeled or three-wheeled electric vehicle charger is around 400W. The three-phase brushless magnetic generator A here can meet the energy consumption of 48V, 60V, and 72V (20AH) battery packs during riding, thereby increasing the range.

[0051] In this embodiment, a vehicle-mounted charging socket H is also provided on the vehicle body. The second charger I is connected to the mains power. When charging with mains power, the plugs of the vehicle-mounted charging socket H and the second charger I are connected, and the vehicle-mounted charging socket H is electrically connected to the battery pack. To avoid conflict between mains power charging and the aforementioned energy recovery supplementary charging, the energy recovery supplementary charging needs to be disconnected when charging with mains power. This embodiment achieves this by setting a normally closed contact structure K in the vehicle-mounted charging socket H. Specifically, the normally closed contact structure K is located on the connection line between the rectifier filter module and the first charger P. When the second charger I is inserted into the vehicle-mounted charging socket H, the normally closed contact structure K opens; otherwise, the normally closed contact structure K closes. That is, when charging with mains power, an open circuit is formed between the rectifier filter module and the first charger P, and the aforementioned energy recovery supplementary charging stops; when the second charger I is unplugged from the vehicle-mounted charging socket H, mains power charging stops, and the circuit between the rectifier filter module and the first charger P closes. When the vehicle is started, the battery pack is replenished with power to increase the driving range.

[0052] Specifically, in this embodiment, the normally closed contact structure K includes a driving block 1, which is disposed on the functional notch 2 on the side of the vehicle charging socket H. The driving block 1 is perpendicular to the plug insertion direction of the second charger I. The normally closed contact structure K also includes a rotating shaft 3 and a passage block 4 fixed on the rotating shaft 3. The passage block 4 is connected to the connection line between the rectifier filter module and the first charger P.

[0053] One end of the drive block 1 extends through the functional notch 2 and protrudes into the inner wall of the slot of the vehicle charging socket H. The part of the drive block 1 protruding into the inner wall of the slot of the vehicle charging socket H is a sphere or a hemisphere. The other end is fixedly connected to the passage block 4, and a return spring 5 is provided on the passage block 4 or the rotating shaft 3. Figure 2 As shown, the return spring 5 is connected between the outer wall of the slot where the functional notch 2 is located and the passage block 4. When the return spring 5 is set on the rotating shaft 3, a torsion spring can be used as the return spring 5.

[0054] When charging with AC power, the plug of the second charger I is inserted into the vehicle's charging socket H, and the drive block 1 is pressed (e.g., Figure 1 As shown, the leftward squeezing pushes the passage block 4, causing the rotating shaft 3 to rotate accordingly. The passage block 4 is disconnected from the connection line between the rectifier filter module and the first charger P.

[0055] When the mains charging ends, the plug of the second charger I is unplugged from the vehicle charging socket H, and the circuit block 4 is reset by the action of the reset spring 5, and reconnected to the connection line between the rectifier filter module and the first charger P, restoring the energy recovery and replenishment circuit.

[0056] In this embodiment, the circuit block 4 includes a first contact point 41 and a second contact point 42 electrically connected. Both the first contact point 41 and the second contact point 42 are fixedly connected to the rotating shaft 3, and the driving block 1 is fixedly connected to the first contact point 41. When charging with AC power, the plug of the second charger I is inserted into the vehicle charging socket H. The first contact point 41 is pushed to the left by the driving block 1, the rotating shaft 3 rotates, and the first contact point 41 is disconnected from the output terminal of the rectifier and filter module. The second contact point 42 is disconnected from the input terminal of the first charger P as the rotating shaft 3 rotates. When AC power charging ends, the plug of the second charger I is pulled out of the vehicle charging socket H. Under the action of the return spring 5, the rotating shaft 3 resets, the first contact point 41 resets, and connects to the output terminal of the rectifier and filter module. The second contact point 42 resets as the rotating shaft 3 rotates, and connects to the input terminal of the first charger P, returning to the energy recovery and replenishment circuit.

[0057] This embodiment can be used for the development and production of two-wheeled or three-wheeled electric vehicles, and can also be used to improve existing original two-wheeled or three-wheeled electric vehicles to increase their range. When used to improve an original vehicle, the second charger I is the original vehicle's matching charger, and the first charger P is a charger with the same parameters as the original vehicle's matching charger or is directly the original vehicle's matching charger, which can be purchased directly. Both contain a rectifier, filter, and boost capacitor C3.

[0058] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0059] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An inertial energy storage range extender system, characterized in that, include: A three-phase brushless magnetic generator has a rotor that is connected to the transmission structure of the wheel, which is used to convert the mechanical energy of the wheel rotation into electrical energy. The rectifier and filter module has its input terminal electrically connected to the output terminal of the three-phase brushless magnetic generator, which converts the three-phase AC power output by the three-phase brushless magnetic generator into DC power and performs rectification and filtering. The first charger is installed inside the vehicle body. The output terminal of the rectifier and filter module is electrically connected to the rectifier and filter boost capacitor inside the first charger. The rectifier and filter boost capacitor boosts the DC power output by the rectifier and filter module. The battery pack is electrically connected to the charging terminal of the battery pack via the output terminal of the first charger, thereby charging the battery pack.

2. The inertial energy storage range extender system according to claim 1, characterized in that, The rectifier and filter module includes: A three-phase silicon rectifier, whose input terminal is electrically connected to the output terminal of the three-phase brushless magnetic generator, converts the three-phase alternating current output by the three-phase brushless magnetic generator into direct current. A rectifier filter, whose input terminal is connected to the output terminal of the three-phase silicon rectifier, filters, rectifies, and regulates the DC power output by the three-phase silicon rectifier; the output terminal of the rectifier filter is electrically connected to the input terminal of the first charger.

3. The inertial energy storage range extender system according to claim 2, characterized in that, The rectifier filter is a filter capacitor module. The positive output terminal of the three-phase silicon rectifier is connected to the positive terminal of the filter capacitor module, and the negative output terminal of the three-phase silicon rectifier is connected to the negative terminal of the filter capacitor module. The positive terminal of the filter capacitor module is connected to the positive terminal of the rectifier filter boost capacitor, and the negative terminal of the filter capacitor module is connected to the negative terminal of the rectifier filter boost capacitor.

4. The inertial energy storage range extender system according to claim 1, characterized in that, It also includes a vehicle-mounted charging socket, which mates with the plug of a second charger, the second charger being connected to AC power, and the vehicle-mounted charging socket being electrically connected to the battery pack; The vehicle-mounted charging socket is provided with a normally closed contact structure, which is located on the connection line between the rectifier and filter module and the first charger; When the second charger is inserted into the vehicle charging socket, the normally closed contact structure opens; otherwise, the normally closed contact structure closes.

5. The inertial energy storage range extender system according to claim 4, characterized in that, The normally closed contact structure includes a driving block, which is disposed on a functional notch on the side of the vehicle charging socket and is perpendicular to the plug insertion direction of the second charger. It also includes a rotating shaft and a passage block fixed on the rotating shaft, the passage block being connected to the connection line between the rectifier and filter module and the first charger; One end of the drive block extends through a functional notch and protrudes into the inner wall of the slot of the vehicle charging socket, while the other end is fixedly connected to the passage block, and a return spring is provided on the passage block or the rotating shaft. When the plug of the second charger is inserted into the vehicle charging socket, the drive block is squeezed, pushing the passage block, and the rotating shaft rotates accordingly, causing the passage block to disconnect from the connection line between the rectifier filter module and the first charger. When the plug of the second charger is unplugged from the vehicle charging socket, the circuit block is reset by the action of the reset spring and reconnected to the connection line between the rectifier filter module and the first charger.

6. The inertial energy storage range extender system according to claim 5, characterized in that, The portion of the drive block protruding from the inner wall of the slot of the vehicle charging socket is a sphere or a hemisphere.

7. The inertial energy storage range extender system according to claim 5, characterized in that, The passage block includes a first contact point and a second contact point that are electrically connected. Both the first contact point and the second contact point are fixedly connected to the rotating shaft. The driving block is fixedly connected to the first contact point. When the plug of the second charger is inserted into the vehicle charging socket, the first contact point is pushed by the drive block, the rotating shaft rotates, the first contact point is disconnected from the output terminal of the rectifier and filter module, and the second contact point is disconnected from the input terminal of the first charger as the rotating shaft rotates. When the plug of the second charger is unplugged from the vehicle charging socket, the rotating shaft returns to its original position, the first contact point connects to the output terminal of the rectifier and filter module, and the second contact point connects to the input terminal of the first charger.

8. The inertial energy storage range extender system according to claim 4, characterized in that, The second charger is an original equipment manufacturer (OEM) charger, and the first charger is a charger with the same parameters as the OEM charger.

9. The inertial energy storage range extender system according to claim 1, characterized in that, A drive gear is fixedly fitted on the drive shaft of the wheel hub motor. The drive gear is engaged with a driven gear, which is fixedly fitted on the central shaft of the three-phase brushless magnetic generator. The central shaft of the three-phase brushless magnetic generator drives the rotor of the three-phase brushless magnetic generator to rotate.