A ton bag shaping device

Abstract

A ton bag shaping device, including side U-shaped frame, flat connecting strip and reinforcing crossbeam, the side U-shaped frame is equipped with U-shaped groove with opening facing side, the U-shaped groove includes lower U-shaped groove and upper U-shaped groove arranged above the lower U-shaped groove, the lower U-shaped groove is used to place tray, the height of the lower U-shaped groove is greater than the height of the tray, the width and depth of the lower U-shaped groove are greater than the width and depth of the upper U-shaped groove, so that all the inner side walls of the lower U-shaped groove are located outside the corresponding inner side walls of the upper U-shaped groove, the inner side walls of the upper U-shaped groove are used to limit and shape ton bag; the flat connecting strip is horizontally arranged at the bottom of the lower U-shaped groove and is connected with the two inner side walls of the lower U-shaped groove at both ends; the reinforcing crossbeam is arranged at the top of the upper U-shaped groove and is connected with the two inner side walls of the upper U-shaped groove at both ends, and the height of the reinforcing crossbeam is higher than the height of the ton bag arranged on the tray. Compared with the prior art, the shaping device has simple structure and high flexibility.

Description

Technical Field

[0001] This utility model belongs to the technical field of shaping devices, specifically relating to a ton bag material shaping device. Background Technology

[0002] In the new energy battery industry, metal powder is the main raw material for batteries. Metal powder is usually stored in warehouses around battery factories in the form of ton bags (bags containing about 1 ton of powder). Because the metal powder in ton bags is loose and cannot be formed into a regular shape or maintain standard dimensions, it needs to be shaped in the warehouse before being transported to the production line. This ensures that the dimensions of the ton bags meet the production line standards and prevents them from being returned due to blockages on the production line.

[0003] Currently, the shaping of ton bags mainly relies on manual shaping or traditional electronic shaping equipment. Manual operation requires repeated adjustments to the shape of the ton bag, resulting in low efficiency, high labor intensity, and unstable shaping results. While electronic shaping equipment can achieve mechanical shaping, it relies on electrical control systems and power components. Furthermore, once the equipment is installed, it can only operate in that location, making it difficult to adapt to different operating scenarios and resulting in low flexibility. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a ton bag material shaping device.

[0005] To achieve the above objectives, this utility model discloses a ton bag material shaping device, including a side U-shaped frame, a flat connecting strip, and a reinforcing crossbeam;

[0006] The side U-shaped frame is provided with a U-shaped groove with an opening facing to the side. The U-shaped groove includes a lower U-shaped groove and an upper U-shaped groove located above the lower U-shaped groove. The lower U-shaped groove is used to place a pallet. The height of the lower U-shaped groove is greater than the height of the pallet. The width and depth of the lower U-shaped groove are both greater than the width and depth of the upper U-shaped groove, so that all the inner sidewalls of the lower U-shaped groove are located outside the corresponding inner sidewalls of the upper U-shaped groove. The inner sidewall of the upper U-shaped groove is used for limiting and shaping the ton bag material.

[0007] The flat connecting strip is horizontally positioned at the bottom of the lower U-shaped groove, and its two ends are respectively connected to the two inner sidewalls of the lower U-shaped groove;

[0008] The reinforcing beam is located at the top of the upper U-shaped groove and its two ends are respectively connected to the two inner sidewalls of the upper U-shaped groove. The height of the reinforcing beam is higher than the height of the ton bag material on the pallet.

[0009] In one embodiment, the top of the inner wall of the upper U-shaped groove is inclined outward to form a guide slope.

[0010] In another embodiment, the reinforcing beam includes a beam body, a first connecting rod, and a second connecting rod. The first connecting rod and the second connecting rod are respectively located at both ends of the beam body and both extend downward. The bottom ends of the first connecting rod and the second connecting rod are respectively connected to the two opposite inner sidewalls of the upper U-shaped groove.

[0011] In another embodiment, reinforcing ribs are provided between the main body of the crossbeam and the first connecting rod and the second connecting rod.

[0012] In another embodiment, a support frame is provided on each of the two opposite outer walls of the side U-shaped frame, and the bottom of the support frame is in contact with the ground.

[0013] In another embodiment, the support frame is provided with a limiting groove, which is matched with the support legs of the tray for limiting.

[0014] In another embodiment, the opening of the upper U-shaped groove is a flared opening.

[0015] In another embodiment, the flat connecting strip is located at the opening of the lower U-shaped groove.

[0016] In another embodiment, the reinforcing beam is located at the opening of the upper U-shaped groove.

[0017] In another embodiment, the side U-shaped frame is welded and fixed to the flat connecting strip and the reinforcing crossbeam.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] When non-compliant ton-bag materials require reshaping, place the pallet in the lower U-shaped groove, then place the ton-bag material into the frame from above the side U-shaped frame. The ton-bag material will move downwards under its own weight until it rests on the pallet. After the ton-bag material is placed inside the frame, use the inner wall of the upper U-shaped groove to reshape the ton-bag material to meet production requirements.

[0020] The width and depth of the lower U-shaped groove are both greater than those of the upper U-shaped groove, so that all the inner walls of the lower U-shaped groove are located outside the corresponding inner walls of the upper U-shaped groove. In this way, there is a safe distance between the shaped ton bag material and the edge of the pallet, which meets the production specifications.

[0021] After the shaping is complete, the forklift lifts the pallet, and then the pallet and the ton bag materials placed on the pallet are moved out through the opening of the side U-shaped frame, which is convenient and quick.

[0022] The two ends of the flat connecting strip are connected to the two inner walls of the lower U-shaped groove, and the two ends of the reinforcing beam are connected to the two inner walls of the upper U-shaped groove. This improves the structural strength and stability, and avoids the problem that the openings of the lower and upper U-shaped grooves will gradually open after long-term use, resulting in a decrease in shaping quality.

[0023] The flat connecting strip is horizontally positioned, and because it is located at the bottom of the lower U-shaped groove and is relatively thin, it will not affect the placement or removal of the tray.

[0024] The reinforcing beam is located at the top of the upper U-shaped channel, and its height is higher than the height of the ton bag material on the pallet. This prevents the reinforcing beam from interfering with the removal of the ton bag material. When it is necessary to change the usage scenario of the shaping device, a forklift can easily lift the device via the beam and move it to another location, offering high flexibility. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram of the ton bag material shaping device in an embodiment;

[0026] Figure 2 This is a front view of a ton bag material shaping device with a pallet.

[0027] Side U-shaped frame 100; U-shaped groove 110; lower U-shaped groove 111; upper U-shaped groove 112; guide slope 120;

[0028] Flat connecting strip 200;

[0029] Reinforcing beam 300; beam body 310; first connecting rod 320; second connecting rod 330; reinforcing rib 340;

[0030] Support frame 400; limiting groove 410;

[0031] Pallet 500; Support legs 510. Detailed Implementation

[0032] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0033] A ton bag material shaping device, see Figures 1-2The system includes a side U-shaped frame 100, a flat connecting strip 200, and a reinforcing crossbeam 300. The side U-shaped frame 100 has a U-shaped groove 110 with an opening facing to the side. The U-shaped groove includes a lower U-shaped groove 111 and an upper U-shaped groove 112 located above the lower U-shaped groove 111. The lower U-shaped groove 111 is used to place a pallet 500. The height of the lower U-shaped groove 111 is greater than the height of the pallet 500. The width and depth of the lower U-shaped groove 111 are both greater than the width and depth of the upper U-shaped groove 112, such that all the inner sidewalls of the lower U-shaped groove 111 are outside the corresponding inner sidewalls of the upper U-shaped groove 112. The inner sidewall of the upper U-shaped groove 112 is used for limiting and shaping the ton bag material. The flat connecting strip 200 is horizontally positioned at the bottom of the lower U-shaped groove 111 and its two ends are respectively connected to the two inner side walls of the lower U-shaped groove 111; the reinforcing beam 300 is positioned at the top of the upper U-shaped groove 112 and its two ends are respectively connected to the two inner side walls of the upper U-shaped groove 112, and the height of the reinforcing beam 300 is higher than the height of the ton bag material on the pallet 500.

[0034] In this embodiment, the above-described ton bag material shaping device involves placing a pallet 500 inside the lower U-shaped groove 111, followed by placing the ton bag material into the frame from above the side U-shaped frame 100. The ton bag material moves downwards under its own weight until it rests on the pallet 500. After the ton bag material is placed inside the frame, its inner sidewalls are used to reshape it to meet production requirements. The width and depth of the lower U-shaped groove 111 are both greater than those of the upper U-shaped groove 112, ensuring that all inner sidewalls of the lower U-shaped groove 111 are outside the corresponding inner sidewalls of the upper U-shaped groove 112. This maintains a safe distance between the shaped ton bag material and the edge of the pallet 500, conforming to production specifications.

[0035] After shaping, the forklift lifts pallet 500, and then pallet 500 and the ton bag material placed on it are moved out through the opening of the side U-shaped frame 100, which is convenient and quick. The two ends of the flat connecting strip 200 are connected to the two inner side walls of the lower U-shaped groove 111, and the two ends of the reinforcing beam 300 are connected to the two inner side walls of the upper U-shaped groove 112. This improves structural strength and stability, and prevents the openings of the lower U-shaped groove 111 and upper U-shaped groove 112 from gradually widening after prolonged use, thus avoiding a decrease in shaping quality. The flat connecting strip 200 is horizontally positioned, and because it is located at the bottom of the lower U-shaped groove 111 and is relatively thin, it will not affect the placement or removal of pallet 500. The reinforcing beam 300 is located at the top of the upper U-shaped groove 112, and its height is higher than the height of the ton bag material on pallet 500. This avoids interference when removing the ton bag material. When the application scenario requires changing the shaping device, the forklift can lift the device via the crossbeam and move it to another location, offering high flexibility.

[0036] In this embodiment, the top of the inner sidewall of the upper U-shaped groove 112 is inclined outward to form a guide slope 120. The guide slope 120 can guide the ton bag material to be placed in the side U-shaped frame 100, making it convenient for the ton bag material to be placed in the side U-shaped frame 100, and at the same time, it can also avoid packaging damage caused by scratches from sharp edges.

[0037] In this embodiment, the reinforcing crossbeam 300 includes a crossbeam body 310, a first connecting rod 320, and a second connecting rod 330. The first connecting rod 320 and the second connecting rod 330 are respectively located at both ends of the crossbeam body 310 and both extend downwards. The bottom ends of the first connecting rod 320 and the second connecting rod 330 are respectively connected to the two opposite inner sidewalls of the upper U-shaped groove 112. The crossbeam body 310 is connected to the side U-shaped frame 100 through the two connecting rods, so that the crossbeam body 310 is installed at a higher height, avoiding interference with the ton bag material.

[0038] Among them, reinforcing ribs 340 are provided between the main body of the crossbeam 310 and the first connecting rod 320 and the second connecting rod 330. This improves the connection strength between the main body of the crossbeam 310 and the connecting rod, prevents the connection position from loosening after long-term use, ensures the stability of the reinforced crossbeam 300, and maintains the durability of the shaping accuracy.

[0039] In this embodiment, support frames 400 are provided on the two opposite outer side walls of the side U-shaped frame 100. The bottom of the support frame 400 is in contact with the ground, which increases the contact area between the side U-shaped frame 100 and the ground and improves the stability of the entire device.

[0040] In some scenarios, heavy objects can be placed on the support frame 400 to further improve the stability of the device, and the entire device can remain stable when the ton bag of material is removed.

[0041] In this embodiment, a limiting groove 410 is provided inside the support frame 400, which engages with the support legs 510 of the tray 500. For unused trays 500, the support legs 510 can be engaged within the limiting groove 410, allowing the trays 500, or even multiple trays 500, to press against the support frame 400, thus improving device stability. By ensuring a perfect fit between the limiting groove 410 and the tray 500, the trays 500 can be used to press down on the support frame 400 without the need for other heavy objects, saving materials and reducing costs.

[0042] In this embodiment, the opening of the upper U-shaped groove 112 is a flared opening, so that some ton bag materials can also be placed into the device for shaping through the U-shaped opening.

[0043] In this preferred embodiment, the flat connecting strip 200 is located at the opening of the lower U-shaped groove 111.

[0044] In this preferred embodiment, the reinforcing beam 300 is located at the opening of the upper U-shaped groove 112.

[0045] In this preferred embodiment, the side U-shaped frame 100 is welded and fixed to the flat connecting strip 200 and the reinforcing crossbeam 300.

[0046] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A ton bag material shaping device, characterized in that: Includes side U-shaped frames, flat connecting strips, and reinforcing crossbeams; The side U-shaped frame is provided with a U-shaped groove with an opening facing to the side. The U-shaped groove includes a lower U-shaped groove and an upper U-shaped groove located above the lower U-shaped groove. The lower U-shaped groove is used to place a pallet. The height of the lower U-shaped groove is greater than the height of the pallet. The width and depth of the lower U-shaped groove are both greater than the width and depth of the upper U-shaped groove, so that all the inner sidewalls of the lower U-shaped groove are located outside the corresponding inner sidewalls of the upper U-shaped groove. The inner sidewall of the upper U-shaped groove is used for limiting and shaping the ton bag material. The flat connecting strip is horizontally positioned at the bottom of the lower U-shaped groove, and its two ends are respectively connected to the two inner sidewalls of the lower U-shaped groove; The reinforcing beam is located at the top of the upper U-shaped groove and its two ends are respectively connected to the two inner sidewalls of the upper U-shaped groove. The height of the reinforcing beam is higher than the height of the ton bag material on the pallet.

2. The ton bag material shaping device according to claim 1, characterized in that: The top of the inner wall of the upper U-shaped groove is inclined outward to form a guide slope.

3. The ton bag material shaping device according to claim 1, characterized in that: The reinforcing crossbeam includes a crossbeam body, a first connecting rod, and a second connecting rod. The first connecting rod and the second connecting rod are respectively located at both ends of the crossbeam body and both extend downward. The bottom ends of the first connecting rod and the second connecting rod are respectively connected to the two opposite inner sidewalls of the upper U-shaped groove.

4. The ton bag material shaping device according to claim 3, characterized in that: Reinforcing ribs are provided between the main body of the crossbeam and the first and second connecting rods.

5. The ton bag material shaping device according to claim 1, characterized in that: Support frames are provided on the two opposite outer walls of the side U-shaped frame, and the bottom of the support frames is in contact with the ground.

6. The ton bag material shaping device according to claim 5, characterized in that: The support frame is provided with a limiting groove, which is matched with the support legs of the tray for limiting.

7. The ton bag material shaping device according to claim 1, characterized in that: The opening of the upper U-shaped groove is a flared opening.

8. The ton bag material shaping device according to claim 1, characterized in that: The flat connecting strip is located at the opening of the lower U-shaped groove.

9. The ton bag material shaping device according to claim 1, characterized in that: The reinforcing crossbeam is located at the opening of the upper U-shaped groove.

10. The ton bag material shaping device according to claim 1, characterized in that: The side U-shaped frame is welded and fixed to the flat connecting strip and the reinforcing crossbeam.

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