A device for detecting the diameter of a wire cake

Abstract

The utility model relates to the technical field of textile industry discloses a silk cake diameter detection device, including frame, the inner wall bottom end front side of frame is provided with winding mechanism, the winding mechanism is used to collect the work piece of equipment processing, increases the output of equipment, the outer wall top rear side of frame is installed with processing mechanism, the processing mechanism is used for the processing of equipment raw material, makes the output of equipment increase, the winding mechanism includes protective housing, the protective housing sets up in the inner wall bottom end front side of frame, the inner wall rear side middle upper portion of protective housing is fixedly connected with motor. In the utility model, the winding hook of product winding is arranged in the order of anti -winding, after the processing of pressure roller, motor no.

Description

Technical Field

[0001] This utility model relates to the field of textile industry technology, and in particular to a device for detecting the diameter of a yarn cake. Background Technology

[0002] In the textile industry, yarn cake is an important intermediate product, and its quality and production efficiency have a key impact on the entire industrial chain. Yarn cake is usually formed by a centrifugal spinning machine that lays and winds yarn with a certain twist layer by layer from the outer layer to the inner layer onto a paper tube. It has a hollow cylindrical appearance. In standardized production, yarn cake diameter detection devices play a major role.

[0003] Traditional machines use area array cameras to capture side images of the silk cake, and then algorithms extract the edges and perform grayscale thresholding on the silk cake outline in the image. The actual diameter is then calculated based on the pixel ratio. Traditional machine vision relies on shooting from a single angle. The introduction of laser ranging principle solves the limitation of the field of view. By symmetrically arranging the laser emitter and receiver, the laser beam passes through both sides of the silk cake, and the diameter data is directly output based on the laser obstruction distance. However, existing silk cake diameter detection devices need to shut down the equipment to remove material when the coiled product is fully loaded, which affects the output of the equipment. Summary of the Invention

[0004] To overcome the above shortcomings, this utility model provides a yarn cake diameter detection device, which aims to improve the problem in the prior art that the equipment needs to be shut down to remove material when the curled product is fully loaded.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a wire cake diameter detection device, comprising a frame, a winding mechanism provided on the front side of the bottom end of the inner wall of the frame, the winding mechanism being used to collect workpieces processed by the equipment, increasing the output of the equipment; a processing mechanism installed on the rear side of the top end of the outer wall of the frame, the processing mechanism being used to process the raw materials of the equipment, thereby increasing the output of the equipment; the winding mechanism comprising a protective shell, the protective shell being disposed on the front side of the bottom end of the inner wall of the frame; a motor being fixedly connected to the upper middle part of the rear side of the inner wall of the protective shell; a drive gear being fixedly connected to the left side of the outer wall of the output end of the motor; a transmission gear being meshed at the bottom end of the outer wall of the drive gear; a rotating shaft being fixedly connected inside the transmission gear; a second winding shaft being connected to the upper flange on the left side of the outer wall of the rotating shaft; a first winding shaft being connected to the lower flange on the left side of the outer wall of the rotating shaft; a first motor being fixedly connected to the upper right side of the outer wall of the rotating shaft; a second motor being fixedly connected to the lower right side of the outer wall of the rotating shaft; an auxiliary arm being fixedly connected to the rear side of the inner wall of the protective shell; and a fixing post being installed on the right side of the outer wall of the protective shell.

[0006] As a further description of the above technical solution:

[0007] The processing mechanism includes a support frame, which is fixedly connected to the rear top of the outer wall of the frame. A reducer is fixedly connected to both the left and right sides of the top of the outer wall of the support frame. A pipeline is installed at the bottom of the outer wall of the reducer. A metering pump is connected to the bottom of the outer wall of the pipeline. An extruder is connected to the right side of the metering pump. A feed hopper is connected to the middle of the outer wall of the extruder. A storage rack is installed at the bottom of the outer wall of the feed hopper. A feeding hole is opened on the front side of the inside of the storage rack. A dust cover is provided at the bottom of the inner wall of the support frame.

[0008] As a further description of the above technical solution:

[0009] The inner wall of the frame is fixedly connected to auxiliary blocks on the top left and right sides, front and rear ends, and the outer wall of the frame is fixedly connected to multiple handrails.

[0010] As a further description of the above technical solution:

[0011] A ladder is fixedly connected to the right rear side of the frame, and a handrail is fixedly connected to the top of the outer wall of the ladder.

[0012] As a further description of the above technical solution:

[0013] A cooling air duct is installed in the middle of the inner wall of the frame, and a control box is fixedly connected to the middle of the front side of the outer wall of the cooling air duct.

[0014] As a further description of the above technical solution:

[0015] A base is fixedly connected to the bottom of the outer wall of the protective shell, and a guide post is fixedly connected to the rear side of the top of the outer wall of the base.

[0016] As a further description of the above technical solution:

[0017] A pressure roller is installed on the top left side of the outer wall of the protective shell, and a winding hook is fixedly connected to the top of the outer wall of the pressure roller.

[0018] As a further description of the above technical solution:

[0019] The base has guide wheels rotatably connected to the front and rear ends of the right side of its inner wall, and an identification plate is fixedly connected to the upper middle part of the front side of the outer wall of the protective shell.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, during product winding, the winding hook prevents tangling. After processing by the pressure roller, motor one drives the take-up shaft two to rotate, winding the product onto it. When the take-up shaft two is fully loaded, the motor-driven gear drives the transmission gear, which in turn drives the rotating shaft, moving the take-up shaft one to a set position, where motor two winds the product. During shaft rotation, the auxiliary arm prevents displacement, and after motor two reaches its position, it is fixed by a fixing pile. This allows for continuous take-up shaft replacement even when the equipment is fully loaded, increasing production capacity.

[0022] 2. In this utility model, when the equipment is running, the extruder processes the material in the feed hopper and extrudes it, so that the material enters the metering pump. The metering pump controls the flow rate of the material melt, and the reducer and pipeline control the running speed of the metering pump. When it is necessary to replenish the material on the inner wall of the feed hopper, it is pushed to slide along the storage rack to align with the feeding hole for replenishment. After completion, it is reset. During operation, the dust cover protects the spinning unit to prevent dust from seeping in and affecting product quality. Attached Figure Description

[0023] Figure 1 This is a front view of a wire cake diameter detection device proposed in this utility model;

[0024] Figure 2 This is a perspective view of a wire cake diameter detection device proposed in this utility model;

[0025] Figure 3 This is a side view of a wire cake diameter detection device proposed in this utility model;

[0026] Figure 4 This is a partial structural schematic diagram of a wire cake diameter detection device proposed in this utility model;

[0027] Figure 5 This is a schematic diagram of the mechanism of a wire cake diameter detection device proposed in this utility model.

[0028] Legend:

[0029] 1. Frame; 2. Winding mechanism; 201. Motor; 202. Drive gear; 203. Transmission gear; 204. Shaft; 205. Winding shaft one; 206. Winding shaft two; 207. Auxiliary arm; 208. Motor two; 209. Motor one; 210. Protective shell; 211. Fixing post; 3. Processing mechanism; 301. Support frame; 302. Reducer; 303. Dust cover; 304. Feed hopper; 305. Extruder; 306. Storage rack; 307. Feeding hole; 308. Metering pump; 309. Pipeline; 4. Sign; 5. Guide wheel; 6. Base; 7. Pressure roller; 8. Winding hook; 9. Guide column; 10. Auxiliary block; 11. Handrail; 12. Ladder; 13. Escalator; 14. Cooling duct; 15. Control box. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 2 , Figure 3 and Figure 4 This utility model provides an embodiment of a wire cake diameter detection device, comprising a frame 1. A winding mechanism 2 is provided on the front side of the bottom end of the inner wall of the frame 1. The winding mechanism 2 is used to collect the workpieces processed by the equipment, increasing the output of the equipment. A processing mechanism 3 is installed on the rear side of the top end of the outer wall of the frame 1. The processing mechanism 3 is used to process the raw materials of the equipment, thereby increasing the output of the equipment. The winding mechanism 2 includes a protective shell 210, which is disposed on the front side of the bottom end of the inner wall of the frame 1. A motor 201 is fixedly connected to the upper middle part of the rear side of the inner wall of the protective shell 210. The motor 201 is a DC motor 201. A drive gear 202 is fixedly connected to the left side of the outer wall of the output end of motor 201. A transmission gear 203 is meshed with the bottom of the outer wall of the drive gear 202. A rotating shaft 204 is fixedly connected inside the transmission gear 203. A take-up shaft 206 is connected to the upper flange on the left side of the outer wall of the rotating shaft 204. A take-up shaft 205 is connected to the lower flange on the left side of the outer wall of the rotating shaft 204. A motor 209 (DC motor) is fixedly connected to the upper right side of the outer wall of the rotating shaft 204. A second motor 208 (DC motor) is fixedly connected to the lower right side of the outer wall of the rotating shaft 204. Motor), an auxiliary arm 207 is fixedly connected to the rear side of the inner side of the protective shell 210, a fixing post 211 is installed on the right side of the outer wall of the protective shell 210, a pressure roller 7 is installed at the top left side of the outer wall of the protective shell 210, a winding hook 8 is fixedly connected to the top of the outer wall of the pressure roller 7, guide wheels 5 are rotatably connected to the front and rear ends of the right side of the inner wall of the base 6, and an identification plate 4 is fixedly connected to the upper middle part of the front side of the outer wall of the protective shell 210.

[0032] Specifically, during product winding, the winding hook 8 performs a thread-aligning operation on the product to prevent accidental entanglement. After thread alignment, the product enters the working range of the pressure roller 7, where it is processed. After processing, motor 1 209 starts, and its output rotates, driving the take-up shaft 206 to rotate synchronously, fixing one end of the product to the surface of the take-up shaft 206. As the take-up shaft 206 continues to rotate, the product is wound around its surface, achieving the winding action. When the take-up shaft 206 reaches full load, motor 201 starts, and its output rotates, driving the drive gear. When wheel 202 rotates, drive gear 202 meshes with transmission gear 203, causing transmission gear 203 to rotate with drive gear 202. During the rotation of transmission gear 203, shaft 204 rotates synchronously. The rotation of shaft 204 moves take-up shaft 205 to a preset position. Then motor 208 starts and drives take-up shaft 205 to take up the winding. During the rotation of shaft 204, auxiliary arm 207 limits the relevant components to prevent displacement during rotation. After motor 208 drives take-up shaft 205 to the designated position, fixing post 211 starts to fix take-up shaft 205.

[0033] Reference Figure 1 , Figure 2 and Figure 5 The processing mechanism 3 includes a support frame 301, which is fixedly connected to the rear top of the outer wall of the frame 1. Reducers 302 are fixedly connected to both the left and right sides of the top of the outer wall of the support frame 301. A pipe 309 is installed at the bottom of the outer wall of the reducer 302, and a metering pump 308 is connected to the bottom of the outer wall of the pipe 309. The metering pump 308 is a plunger-type metering pump. An extruder 305 is connected to the right side of the metering pump 308. The extruder 305 is a single-screw extruder. The outer wall of 5 is connected to the middle of the feeding hopper 304. The bottom of the outer wall of the feeding hopper 304 is equipped with a storage rack 306. The front of the storage rack 306 is provided with a feeding hole 307. The bottom of the inner wall of the support frame 301 is provided with a dust cover 303. The top left and right sides of the inner wall of the frame 1 are fixedly connected with auxiliary blocks 10. The top of the outer wall of the frame 1 is fixedly connected with multiple handrails 11. The right side of the rear of the outer side of the frame 1 is fixedly connected with a ladder 12. The top of the outer wall of the ladder 12 is fixedly connected with a handrail 13.

[0034] Specifically, when the equipment is running, the extruder 305 starts, processes and extrudes the material in the feed hopper 304, and the processed material enters the metering pump 308. At this time, the metering pump 308 starts and controls the flow rate of the material melt. The reducer 302 is connected to the metering pump 308 through the pipeline 309, and the operation of the reducer 302 adjusts the operating speed of the metering pump 308. When the material on the inner wall of the feed hopper 304 is insufficient and needs to be replenished, the feed hopper 304 is pushed, causing it to slide along the track inside the storage rack 306 until the opening of the feed hopper 304 is aligned with the feeding hole 307. Material is added into the feed hopper 304 through the feeding hole 307 to complete the replenishment. After replenishment, external force pushes the feed hopper 304 back to its initial position along the track inside the storage rack 306. During the overall operation of the equipment, the dust cover 303 is in a closed state, covering the spinning unit and preventing external dust from penetrating into the product, thus avoiding a decline in product quality due to dust contamination.

[0035] Reference Figure 1 , Figure 2 and Figure 3 A cooling air duct 14 is installed in the middle of the inner wall of the frame 1. A control box 15 is fixedly connected to the middle of the front side of the outer wall of the cooling air duct 14. A base 6 is fixedly connected to the bottom of the outer wall of the protective shell 210. A guide column 9 is fixedly connected to the rear side of the top of the outer wall of the base 6.

[0036] Specifically, the product enters the cooling duct 14 for cooling, which facilitates subsequent processing. The cooling duct 14 is controlled by the control box 15 to process different products. The protective shell 210 is supported by the base 6 and stably guided by the guide column 9, so that it will not swing or shake when rising and falling.

[0037] Working principle: When the product is wound, the winding hook 8 guides the thread to prevent accidental tangling. Then, the pressure roller 7 processes the product. After processing, the motor 209 is started. The output end of the motor 209 rotates and drives the take-up shaft 206 to rotate synchronously. The product is placed on the surface of the take-up shaft 206. The rotation of the take-up shaft 206 causes the product to be wound. When the take-up shaft 206 is fully wound, the motor 201 is started. The output end of the motor 201 rotates and drives the drive gear 202 to rotate, which in turn drives the transmission gear 203 to rotate. The transmission gear 203 then drives the rotating shaft 204. The rotation of the rotating shaft 204 moves the take-up shaft 205 to the set position. Then, the motor 208 is started to wind the product. When the rotating shaft 204 rotates, the auxiliary arm 207 prevents displacement during the rotation. After the motor 208 rotates to the designated position, it is fixed by the fixing post 211.

[0038] When the equipment is running, the extruder 305 processes and extrudes the material in the feed hopper 304, and the extruder 305 causes the material to enter the metering pump 308. At this time, the flow rate of the material melt is controlled by the metering pump 308, and the speed of the metering pump 308 is controlled by the reducer 302 and the pipeline 309. When the material inside the feed hopper 304 needs to be replenished, the feed hopper 304 is pushed to slide along the inside of the storage rack 306, so that the feed hopper 304 is aligned with the feeding hole 307, and the material inside the feed hopper 304 is replenished through the feeding hole 307. After completion, the feed hopper 304 is pushed to reset. When the equipment is running, the dust cover 303 protects the spinning unit to prevent dust from penetrating into the product and reducing its quality.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for detecting the diameter of a silk cake, comprising a frame (1), characterized in that: A winding mechanism (2) is provided on the front side of the bottom end of the inner wall of the frame (1). The winding mechanism (2) is used to collect the workpieces processed by the equipment and increase the output of the equipment. A processing mechanism (3) is installed on the rear side of the top end of the outer wall of the frame (1). The processing mechanism (3) is used to process the raw materials of the equipment, thereby increasing the output of the equipment. The winding mechanism (2) includes a protective shell (210), which is located on the front side of the bottom end of the inner wall of the frame (1). A motor (201) is fixedly connected to the upper middle part of the rear side of the inner wall of the protective shell (210). A drive gear (202) is fixedly connected to the left side of the outer wall of the output end of the motor (201). A transmission gear (203) is meshed with the bottom end of the outer wall of the drive gear (202). A rotating shaft (204) is fixedly connected inside the transmission gear (203). A second winding shaft (206) is connected to the upper flange on the left side of the outer wall of the shaft (204). A first winding shaft (205) is connected to the lower flange on the left side of the outer wall of the shaft (204). A first motor (209) is fixedly connected to the upper right side of the outer wall of the shaft (204). A second motor (208) is fixedly connected to the lower right side of the outer wall of the shaft (204). An auxiliary arm (207) is fixedly connected to the rear side inside the protective shell (210). A fixing pile (211) is installed on the right side of the outer wall of the protective shell (210).

2. The device for detecting the diameter of a silk cake according to claim 1, characterized in that: The processing mechanism (3) includes a support frame (301), which is fixedly connected to the rear side of the top of the outer wall of the frame (1). A reducer (302) is fixedly connected to both the left and right sides of the top of the outer wall of the support frame (301). A pipeline (309) is installed at the bottom of the outer wall of the reducer (302). A metering pump (308) is connected to the bottom of the outer wall of the pipeline (309). An extruder (305) is connected to the right side of the metering pump (308). A feed hopper (304) is connected to the middle of the outer wall of the extruder (305). A storage rack (306) is installed at the bottom of the outer wall of the feed hopper (304). A feeding hole (307) is opened on the front side of the inside of the storage rack (306). A dust cover (303) is provided at the bottom of the inner wall of the support frame (301).

3. The device for detecting the diameter of a silk cake according to claim 1, characterized in that: The inner wall of the frame (1) is fixedly connected to auxiliary blocks (10) on the top left and right sides and the front and rear ends, and the outer wall of the frame (1) is fixedly connected to multiple handrails (11).

4. The device for detecting the diameter of a silk cake according to claim 1, characterized in that: A ladder (12) is fixedly connected to the right rear side of the frame (1), and a handrail (13) is fixedly connected to the top of the outer wall of the ladder (12).

5. The device for detecting the diameter of a silk cake according to claim 1, characterized in that: A cooling air duct (14) is installed in the middle of the inner wall of the frame (1), and a control box (15) is fixedly connected to the middle of the front side of the outer wall of the cooling air duct (14).

6. The device for detecting the diameter of a silk cake according to claim 1, characterized in that: The bottom of the outer wall of the protective shell (210) is fixedly connected to a base (6), and the rear side of the top of the outer wall of the base (6) is fixedly connected to a guide post (9).

7. The device for detecting the diameter of a silk cake according to claim 1, characterized in that: A pressure roller (7) is installed on the top left side of the outer wall of the protective shell (210), and a winding hook (8) is fixedly connected to the top of the outer wall of the pressure roller (7).

8. The device for detecting the diameter of a silk cake according to claim 6, characterized in that: The inner right side of the base (6) is rotatably connected to guide wheels (5) at both the front and rear ends, and the upper middle part of the outer wall of the protective shell (210) is fixedly connected to an identification plate (4).

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