Aseptic fruit juice filling and capping production plant

Abstract

The utility model provides a kind of aseptic fruit juice filling and capping production equipment, it is related to filling and capping field, including filling mechanism, the outer wall of filling mechanism is fixedly connected with capping mechanism;The filling mechanism includes support plate, in the utility model, the synergies of filling box, first electric push rod, connecting pipe, filling valve, sliding block, first guide rod and discharge head in filling mechanism, the automated filling operation to bottle body can be realized, simultaneously, under the cooperation of first electric push rod and first clamping block, ensure that bottle body does not displace during filling process, first clamping block and second clamping block adopt V type design, can adapt to bottle body of different sizes, significantly improve the overall applicability of equipment, in addition, system is also equipped with a group of ultraviolet sterilizing lamp, can effectively sterilize treatment to bottle body before and after filling, the organic combination of multiple structures and functions, greatly reduce the dependence on manual labor, improve production efficiency and sanitary safety.

Description

Technical Field

[0001] This utility model relates to the field of filling and capping, and in particular to a sterile juice filling and capping production equipment. Background Technology

[0002] Filling and capping refers to the process of automatically filling a container (such as a bottle, can, or bag) with the product during the production of liquid or semi-fluid products (such as beverages, juices, dairy products, and pharmaceuticals) and then immediately sealing the container.

[0003] An aseptic juice filling and capping production equipment is an automated processing device that can automatically complete juice filling and sealing in an aseptic environment to ensure product hygiene and safety and extend shelf life.

[0004] The existing aseptic juice filling and capping production equipment has the following shortcomings:

[0005] The existing complete juice filling equipment typically operates by first closing the automatic control valve, opening the feed valve and vent valve, injecting the juice into the filling tank through the feed pipe, then closing the feed valve, manually aligning the bottle opening to be filled with the filling head, and then opening the automatic control valve again for filling. After filling, the automatic control valve is closed, and the bottle opening is manually capped. However, the existing technology has obvious limitations in practical applications. Because multiple steps rely on manual operation, the overall level of automation is low, making it difficult to meet the efficiency requirements of mass production. This labor-intensive approach not only limits production efficiency but also results in a significant waste of manpower and costs. Utility Model Content

[0006] This invention significantly reduces reliance on manual labor, improves production efficiency and hygiene safety, thereby solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model adopts the following technical solution: a sterile juice filling and capping production equipment, including a filling mechanism, a capping mechanism fixedly connected to the outer wall of the filling mechanism; the filling mechanism includes a support plate, a housing fixedly connected to the top of the support plate, a first electric push rod fixedly installed on the top of the housing, a filling box fixedly connected to the shaft end of the first electric push rod, a filling valve fixedly connected to the bottom of the filling box, a discharge head fixedly connected to the bottom of the filling valve, a set of first threaded cylinders fixedly connected to the top of the housing, a set of threaded rods threadedly connected to the inner wall of the first threaded cylinders, a set of second threaded cylinders threadedly connected to the outer wall of the threaded rods, a set of movable frames fixedly connected to the bottom of the second threaded cylinders, and a set of ultraviolet sterilization lamps fixedly installed on the inner wall of the movable frames. Through the above components, the filling and capping processes are seamlessly connected, reducing manual intervention and improving automated production efficiency.

[0008] Preferably, the bottom of each support plate is fixedly connected to a support leg, the bottom of each support leg is fixedly connected to an anti-slip pad, and the top of the filling box is fixedly connected to a connecting pipe. The anti-slip pads at the bottom of the support legs increase the friction between the equipment and the ground, preventing positional shifts caused by vibration during production and ensuring filling accuracy.

[0009] Preferably, a set of rotating wheels is movably inserted into the inner wall of the support plate, and a conveyor belt is sleeved on the outer wall of the rotating wheels. The conveyor belt and the rotating wheels are connected by frictional transmission. A first servo motor is fixedly installed on the front of the support plate. The output end of the first servo motor is fixedly connected to the outer wall of one of the rotating wheels. The first servo motor drives the rotating wheel to drive the conveyor belt to rotate, realizing the automatic transfer of empty bottles or filled bottles, replacing manual handling, and adapting to the needs of mass production.

[0010] Preferably, a set of sliders is slidably connected to the inner wall of the housing, and the outer wall of the sliders is fixedly connected to the outer wall of the filling box. The sliders slide in cooperation with the inner wall of the housing to guide the filling box to rise and fall vertically under the drive of the first electric push rod, so as to avoid displacement.

[0011] Preferably, a set of first guide rods is fixedly connected to the inner wall of the housing. The outer wall of the first guide rods is slidably connected to the inner wall of the slider. The first guide rods provide linear motion guidance for the slider, further enhancing the stability of the filling box during lifting and lowering.

[0012] Preferably, a set of second electric push rods is fixedly installed on the inner wall of the housing, and a set of first clamping blocks are fixedly connected to the shaft end of the second electric push rods. The second electric push rods drive the first clamping blocks to clamp the bottle body to prevent the bottle from shifting during filling.

[0013] Preferably, a set of second guide rods is fixedly connected to the top of the movable frame. The outer wall of the second guide rods is slidably connected to the inner wall of the housing. By setting the second guide rods, the stability of the movable frame during vertical movement can be improved.

[0014] Preferably, a PLC controller is fixedly installed on the front of the support plate. The PLC controller is electrically connected to the components to control the opening and closing of the components.

[0015] Preferably, the capping mechanism includes a fixed plate, a third electric push rod is fixedly installed on the top of the fixed plate, a second servo motor is fixedly connected to the shaft end of the third electric push rod, and a pressure block is fixedly connected to the output end of the second servo motor. The third electric push rod drives the second servo motor and the pressure block to press down, and in conjunction with the rotation function of the second servo motor, the cap tightening action is realized, replacing manual capping.

[0016] Preferably, a set of fourth electric push rods is fixedly installed on the inner wall of the fixing plate. The shaft end of the fourth electric push rod is fixedly connected to a second clamping block. The fourth electric push rod drives the second clamping block to clamp the bottle body, ensuring that the bottle body is stable when sealing and avoiding tilting or movement.

[0017] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0018] 1. In this utility model, the filling box, the first electric push rod, the connecting pipe, the filling valve, the slider, the first guide rod, and the discharge head in the filling mechanism work together to realize the automated filling operation of the bottle. At the same time, with the cooperation of the first electric push rod and the first clamping block, it is ensured that the bottle will not be displaced during the filling process. The first clamping block and the second clamping block adopt a V-shaped design, which can adapt to bottles of different sizes and significantly improve the overall applicability of the equipment. In addition, the system is also equipped with a set of ultraviolet sterilization lamps, which can effectively sterilize the bottle before and after filling. The organic combination of multiple structures and functions greatly reduces the dependence on manual labor and improves production efficiency and hygiene safety.

[0019] 2. In this utility model, by setting a first threaded cylinder, a threaded rod, a second threaded cylinder, a movable frame, and a second guide rod, the height of the ultraviolet sterilization lamp can be flexibly adjusted, which is convenient to adjust according to actual needs. When a capping operation is required, the user only needs to place the bottle cap at the bottle mouth position between the second clamping blocks, and then the capping operation can be automatically completed through the coordinated cooperation of the fourth electric push rod, the second clamping block, the third electric push rod, the servo motor, and the pressure block. Attached Figure Description

[0020] Figure 1 This utility model provides a perspective view of the main structure of an aseptic juice filling and capping production equipment;

[0021] Figure 2 An enlarged perspective view of the support plate connection structure in an aseptic juice filling and capping production equipment is provided for this utility model.

[0022] Figure 3 An enlarged perspective view of the movable frame connection structure in an aseptic juice filling and capping production equipment is provided for this utility model.

[0023] Figure 4 An enlarged perspective view of the structure connecting filling boxes in an aseptic juice filling and capping production equipment is provided for this utility model.

[0024] Figure 5 This utility model presents an enlarged perspective view of the structure of the fixed plate connection in an aseptic juice filling and capping production equipment.

[0025] Legend: 1. Filling mechanism; 101. Support plate; 102. Support leg; 103. Anti-slip pad; 104. Housing; 105. PLC controller; 106. First servo motor; 107. Conveyor belt; 108. Rotating wheel; 109. First electric push rod; 110. Second guide rod; 111. Threaded rod; 112. First threaded cylinder; 113. Movable frame; 114. Second threaded cylinder; 115. Ultraviolet sterilization lamp; 116. Second electric push rod; 117. First clamping block; 118. Connecting pipe; 119. First guide rod; 120. Discharge head; 121. Filling valve; 122. Filling box; 123. Slider; 2. Capping mechanism; 201. Fixing plate; 202. Second servo motor; 203. Fourth electric push rod; 204. Second clamping block; 205. Pressing block; 206. Third electric push rod. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0028] Please see Figures 1-5 This utility model provides a technical solution: an aseptic juice filling and capping production equipment, including a filling mechanism 1, with a capping mechanism 2 fixedly connected to the outer wall of the filling mechanism 1; the filling mechanism 1 includes a support plate 101, with a housing 104 fixedly connected to the top of the support plate 101, a first electric push rod 109 fixedly installed on the top of the housing 104, a filling box 122 fixedly connected to the shaft end of the first electric push rod 109, a filling valve 121 fixedly connected to the bottom of the filling box 122, and a filling valve 121 fixedly connected to the bottom of the filling valve 121. The top of the discharge head 120 and the housing 104 is fixedly connected to a set of first threaded cylinders 112. The inner wall of the first threaded cylinder 112 is threadedly connected to a set of threaded rods 111. The outer wall of the threaded rods 111 is threadedly connected to a set of second threaded cylinders 114. The bottom of the second threaded cylinder 114 is fixedly connected to a set of movable frames 113. The inner wall of the movable frames 113 is fixedly installed with a set of ultraviolet sterilization lamps 115. Through the above components, the filling and capping processes are seamlessly connected, reducing manual intervention and improving the efficiency of automated production.

[0029] like Figure 2As shown, support legs 102 are fixedly connected to the bottom of support plate 101, and anti-slip pads 103 are fixedly connected to the bottom of support legs 102. A connecting pipe 118 is fixedly connected to the top of filling box 122. The anti-slip pads 103 at the bottom of support legs 102 increase the friction between the equipment and the ground, avoid positional displacement due to vibration during production, and ensure filling accuracy.

[0030] like Figure 2 As shown, a set of rotating wheels 108 are movably inserted into the inner wall of the support plate 101, and a conveyor belt 107 is sleeved on the outer wall of the rotating wheels 108. The conveyor belt 107 and the rotating wheels 108 are connected by friction transmission. A first servo motor 106 is fixedly installed on the front of the support plate 101. The output end of the first servo motor 106 is fixedly connected to the outer wall of one of the rotating wheels 108. The first servo motor 106 drives the rotating wheel 108 to drive the conveyor belt 107 to rotate, realizing the automatic transfer of empty bottles or bottles after filling, replacing manual handling, and adapting to the needs of mass production.

[0031] like Figure 4 As shown, a set of sliders 123 are slidably connected to the inner wall of the housing 104. The outer wall of the sliders 123 is fixedly connected to the outer wall of the filling box 122. The sliders 123 slide in cooperation with the inner wall of the housing 104 to guide the filling box 122 to rise and fall vertically under the drive of the first electric push rod 109, so as to avoid displacement.

[0032] like Figure 3 As shown, a set of first guide rods 119 are fixedly connected to the inner wall of the housing 104. The outer wall of the first guide rods 119 is slidably connected to the inner wall of the slider 123. The first guide rods 119 provide linear motion guidance for the slider 123, further enhancing the stability of the filling box 122 when it is raised and lowered.

[0033] like Figure 3 As shown, a set of second electric push rods 116 are fixedly installed on the inner wall of the housing 104. A set of first clamping blocks 117 are fixedly connected to the shaft end of the second electric push rods 116. The second electric push rods 116 drive the first clamping blocks 117 to clamp the bottle body to prevent the bottle from shifting during filling.

[0034] like Figure 3 As shown, a set of second guide rods 110 are fixedly connected to the top of the movable frame 113. The outer wall of the second guide rod 110 is slidably connected to the inner wall of the housing 104. By setting the second guide rod 110, the stability of the movable frame 113 during up and down movement can be improved.

[0035] like Figure 2 As shown, a PLC controller 105 is fixedly installed on the front of the support plate 101. The PLC controller 105 is electrically connected to the components to control the opening and closing of the components.

[0036] like Figure 5 As shown, the capping mechanism 2 includes a fixed plate 201. A third electric push rod 206 is fixedly installed on the top of the fixed plate 201. A second servo motor 202 is fixedly connected to the shaft end of the third electric push rod 206. A pressure block 205 is fixedly connected to the output end of the second servo motor 202. The third electric push rod 206 drives the second servo motor 202 and the pressure block 205 to press down. In conjunction with the rotation function of the second servo motor 202, the cap tightening action is realized, replacing manual capping.

[0037] like Figure 5 As shown, a set of fourth electric push rods 203 are fixedly installed on the inner wall of the fixing plate 201. The shaft end of the fourth electric push rod 203 is fixedly connected to the second clamping block 204. The fourth electric push rod 203 drives the second clamping block 204 to clamp the bottle body, ensuring that the bottle body is stable when sealing and avoiding tilting or movement.

[0038] The usage and working principle of this device are as follows: First, the user connects the external pipeline to the filling tank 122 through the connecting pipe 118. Then, through the control panel on the PLC controller 105, the first servo motor 106 is started, driving the rotating wheel 108 to drive the conveyor belt 107 to rotate, transporting the empty bottle to below the filling mechanism 1. The PLC controller 105 controls the second electric push rod 116 to drive the first clamping block 117 to clamp the bottle body. At the same time, the first electric push rod 109 drives the filling tank 122 to descend, aligning the discharge head 120 with the bottle mouth. The juice in the filling tank 122 is filled into the bottle through the filling valve 121 and the discharge head 120. Before and after filling, the threaded rod 111 is rotated... Adjusting the second threaded cylinder 114 drives the movable frame 113 to rise and fall, allowing the ultraviolet sterilization lamp 115 to sterilize the bottle. The second guide rod 110 ensures the stable movement of the movable frame 113. After filling, the conveyor belt 107 transfers the bottle to the capping mechanism 2. The fourth electric push rod 203 drives the second clamping block 204 to clamp the bottle. The user places the cap on the bottle mouth and twists it slightly. The third electric push rod 206 drives the second servo motor 202 and the pressure block 205 to press down. The second servo motor 202 rotates, causing the pressure block 205 to tighten the cap on the bottle mouth, thus completing the automated filling and capping process for aseptic juice, greatly reducing manual intervention and improving production efficiency and hygiene safety.

[0039] The PLC controller 105, first servo motor 106, first electric push rod 109, ultraviolet sterilization lamp 115, second electric push rod 116, filling valve 121, second servo motor 202, third electric push rod 206, and fourth electric push rod 203 used in this application are all common conventional equipment on the market and are well known to those skilled in the art. In this application, the above-mentioned equipment is used in a conventional manner without any improvement to its structure and function. Regarding their settings, installation, and electrical connection methods, those skilled in the art can debug and operate them according to the corresponding product instruction manuals, so they will not be described in detail here.

[0040] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A sterile juice filling and capping production equipment, characterized in that, It includes a filling mechanism (1), and a capping mechanism (2) is fixedly connected to the outer wall of the filling mechanism (1). The filling mechanism (1) includes a support plate (101), a housing (104) is fixedly connected to the top of the support plate (101), a first electric push rod (109) is fixedly installed on the top of the housing (104), a filling box (122) is fixedly connected to the shaft end of the first electric push rod (109), a filling valve (121) is fixedly connected to the bottom of the filling box (122), a discharge head (120) is fixedly connected to the bottom of the filling valve (121), a set of first threaded cylinders (112) is fixedly connected to the top of the housing (104), a set of threaded rods (111) is threadedly connected to the inner wall of the first threaded cylinders (112), a set of second threaded cylinders (114) is threadedly connected to the outer wall of the threaded rods (111), a set of movable frames (113) is fixedly connected to the bottom of the second threaded cylinders (114), and a set of ultraviolet sterilization lamps (115) is fixedly installed on the inner wall of the movable frame (113).

2. The aseptic juice filling and capping production equipment according to claim 1, characterized in that: The bottom of each support plate (101) is fixedly connected to a support leg (102), the bottom of each support leg (102) is fixedly connected to an anti-slip pad (103), and the top of the filling box (122) is fixedly connected to a connecting pipe (118).

3. The aseptic juice filling and capping production equipment according to claim 1, characterized in that: A set of rotating wheels (108) is movably inserted into the inner wall of the support plate (101). A conveyor belt (107) is sleeved on the outer wall of the rotating wheel (108). The conveyor belt (107) and the rotating wheel (108) are connected by frictional transmission. A first servo motor (106) is fixedly installed on the front side of the support plate (101). The output end of the first servo motor (106) is fixedly connected to the outer wall of one of the rotating wheels (108).

4. The aseptic juice filling and capping production equipment according to claim 1, characterized in that: A set of sliders (123) are slidably connected to the inner wall of the housing (104), and the outer wall of the sliders (123) is fixedly connected to the outer wall of the filling box (122).

5. The aseptic juice filling and capping production equipment according to claim 1, characterized in that: A set of first guide rods (119) are fixedly connected to the inner wall of the housing (104), and the outer wall of the first guide rods (119) is slidably connected to the inner wall of the slider (123).

6. The aseptic juice filling and capping production equipment according to claim 1, characterized in that: A set of second electric push rods (116) are fixedly installed on the inner wall of the housing (104), and a set of first clamping blocks (117) are fixedly connected to the shaft end of the second electric push rods (116).

7. The aseptic juice filling and capping production equipment according to claim 1, characterized in that: A set of second guide rods (110) are fixedly connected to the top of the movable frame (113), and the outer wall of the second guide rods (110) is slidably connected to the inner wall of the housing (104).

8. The aseptic juice filling and capping production equipment according to claim 1, characterized in that: A PLC controller (105) is fixedly installed on the front of the support plate (101).

9. The aseptic juice filling and capping production equipment according to claim 1, characterized in that: The sealing mechanism (2) includes a fixing plate (201), a third electric push rod (206) is fixedly installed on the top of the fixing plate (201), a second servo motor (202) is fixedly connected to the shaft end of the third electric push rod (206), and a pressure block (205) is fixedly connected to the output end of the second servo motor (202).

10. The aseptic juice filling and capping production equipment according to claim 9, characterized in that: A set of fourth electric push rods (203) is fixedly installed on the inner wall of the fixed plate (201), and a second clamping block (204) is fixedly connected to the shaft end of the fourth electric push rods (203).

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