Gate ring assembly for a shuttleless wheel loom

The split support roller design solves the problem of overall disassembly when the support roller in the door ring assembly of a shuttleless circular loom is damaged, enabling convenient maintenance and cost reduction, and improving the operating efficiency of the shuttle plate.

CN224548667UActive Publication Date: 2026-07-24PINGYANG YOUZHANG PLASTIC MASCH PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PINGYANG YOUZHANG PLASTIC MASCH PARTS CO LTD
Filing Date
2025-09-09
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

The gate assembly of existing shuttleless circular looms requires complete disassembly and replacement when the support rollers are damaged, which makes assembly and maintenance inconvenient and costly.

Method used

It adopts a split support roller design, including a first shaft and a second shaft, which are detachably connected to the upper and lower door rings respectively, and cooperate with the abutment wheel through the raised part, allowing the damaged abutment wheel to be replaced separately, eliminating the shuttle wheel structure.

Benefits of technology

It enables convenient repair by replacing damaged parts individually, reduces mold opening costs, and improves the smoothness and stability of shuttle board movement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a door circle subassembly of shuttleless wheel circular weaving machine, including upper door circle, lower door circle, shuttle board and a plurality of support roller, support roller includes the first axle body and second axle body of split type setting, first axle body can be detachably connected on upper door circle and is equipped with first abutment wheel, second axle body can be detachably connected on lower door circle and is equipped with second abutment wheel, the bottom part of shuttle board is outward bulge and forms the bulge portion, and the bulge portion is located in the abutment cavity, and the upside of bulge portion is abutted with first abutment wheel, and the downside of bulge portion is abutted with second abutment wheel, adopt this design, and the shuttle board can not set up shuttle wheel, and the shuttle of bulge portion is between first abutment wheel and second abutment wheel, and when one of first abutment wheel and second abutment wheel needs to be replaced when damaging, can take down the corresponding axle body, thereby replacing one can, need not to take down its entirety, and it is more convenient when replacing, and the structure is relatively simple, can reduce the cost of opening mould.
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Description

Technical Field

[0001] This utility model relates to the field of circular loom technology, and in particular to a door ring assembly for a shuttleless circular loom. Background Technology

[0002] In the prior art, the door ring assembly includes an upper door ring, a lower door ring, support rollers, and a shuttle plate. Several support rollers are spaced apart along the circumference, and the several support rollers cooperate to form a shuttle track for the shuttle plate to pass through. The support rollers are rotatably fitted with abutment rollers for abutting the shuttle plate. However, during assembly, the support rollers are usually assembled by using a main shaft that runs through the upper and lower door rings and is locked with a nut. In this way, when a single abutment roller on the support roller is damaged, the entire support roller needs to be removed and replaced, which is relatively troublesome during assembly and disassembly. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a door ring assembly for a shuttleless circular loom. With this design, the shuttle plate does not need to be equipped with a shuttle wheel. It can shuttle between the first abutting wheel and the second abutting wheel through the raised part. When one of the first abutting wheel and the second abutting wheel is damaged and needs to be replaced, the corresponding shaft can be removed to replace only one of them. It is not necessary to remove the whole machine. Replacement is more convenient and the structure is relatively simple, which can reduce mold opening costs.

[0004] This utility model discloses a gate ring assembly for a shuttleless circular loom, including an upper gate ring, a lower gate ring, support rollers, and a shuttle plate. Several support rollers are spaced apart along the circumferential direction, and these support rollers cooperate to form a shuttle track for the shuttle plate to pass through. The support rollers are characterized by: a first shaft and a second shaft that are separately configured; the top of the first shaft is detachably connected to the upper gate ring, and a first abutting wheel is rotatably fitted onto the bottom of the first shaft; the bottom of the second shaft is detachably connected to the lower gate ring, and a second abutting wheel is rotatably fitted onto the top of the second shaft; the first and second shafts are spaced apart vertically, so that the first and second abutting wheels are spaced apart to form an abutting cavity; the bottom portion of the shuttle plate protrudes outward to form a raised portion, which is located within the abutting cavity, with the upper side of the raised portion abutting against the first abutting wheel and the lower side of the raised portion abutting against the second abutting wheel.

[0005] With the above technical solution and design, the shuttle plate does not need to be equipped with a shuttle wheel. It can shuttle between the first abutting wheel and the second abutting wheel through the raised part. When one of the first abutting wheel and the second abutting wheel is damaged and needs to be replaced, the corresponding shaft can be removed to replace one of them. It is not necessary to remove the whole thing. Replacement is more convenient and the structure is relatively simple, which can reduce mold opening costs.

[0006] A further feature of this invention is as follows: a first inclined abutment surface is provided on the upper side of the raised portion, a second inclined abutment surface is provided on the first abutment wheel corresponding to the position of the first inclined abutment surface for abutting against it, a third inclined abutment surface is provided on the lower side of the raised portion, and a fourth inclined abutment surface is provided on the second abutment wheel corresponding to the position of the third inclined abutment surface for abutting against it.

[0007] By adopting the above technical solution, this design can prevent the raised part from contacting the first shaft and the second shaft, and facilitate the rotation of the first abutting wheel and the second abutting wheel, thereby reducing slippage and making the shuttle plate move more smoothly.

[0008] A further feature of this invention is that protective sleeves are provided on the upper and lower door rings corresponding to the positions of the first and second abutting wheels, and the protective sleeves include partitions located on opposite sides of the first and second abutting wheels.

[0009] By adopting the above technical solution, it is possible to prevent the warp threads from getting caught on the first and second abutting wheels.

[0010] A further feature of this invention is that it includes a first threaded sleeve and a second threaded sleeve, with the top of the first shaft locked to the upper door ring by the first threaded sleeve and the bottom of the second shaft locked to the lower door ring by the second threaded sleeve.

[0011] Using the above technical solution, the corresponding shaft can be removed when the corresponding screw sleeve is removed, making maintenance and replacement more convenient.

[0012] A further feature of this invention is that anti-slip sleeves are fitted on both the first and second abutting wheels, and the second and fourth inclined abutting surfaces are provided on the corresponding anti-slip sleeves.

[0013] By adopting the above technical solution, slippage during shuttle rotation can be further prevented, thus increasing its stability. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a diagram showing the fit between the support roller and the shuttle plate of this utility model; Figure 3 This is a schematic diagram of the shuttle plate structure of this utility model; Figure 4 This is a schematic diagram of the supporting roller structure of this utility model; Figure 5 This is a diagram showing the mating of components on the second shaft of this utility model; Figure 6 for Figure 5 Sectional view. Detailed Implementation

[0015] The specific embodiments of this utility model are described in detail below with reference to the accompanying drawings: In the description of this utility model, it should be understood that the terms "upper", "lower", "bottom", "top", "front", "rear", "inner", "outer", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0016] This utility model discloses a gate ring assembly for a shuttleless circular loom, including an upper gate ring 1, a lower gate ring 2, support rollers 3, and a shuttle plate 4. Several support rollers 3 are spaced apart along the circumferential direction, and these support rollers 3 cooperate to form a shuttle track for the shuttle plate 4 to pass through. In this embodiment, the support rollers 3 include a first shaft 31 and a second shaft 32, which are separately configured. The top of the first shaft 31 is detachably connected to the upper gate ring 1, and a first abutting wheel 311 is rotatably fitted onto the bottom of the first shaft 31. The bottom of the second shaft 32 is detachably connected to the lower gate ring 2, and a second abutting wheel 321 is rotatably fitted onto the top of the second shaft 32. The first shaft 31 and the second shaft 32 are spaced apart along the vertical direction. With this design, the abutting wheels can be sleeved vertically, so that the first abutting wheel 311 and the second abutting wheel 321 are spaced apart to form a 5. The bottom portion of the shuttle plate 4 protrudes outward to form a raised portion 6, which is located inside 5. The upper side of the raised portion 6 abuts against the first abutting wheel 311 (when the anti-slip sleeve is not provided, the raised portion 6 directly abuts against the first abutting wheel 311 and the second abutting wheel 321; when the anti-slip sleeve is provided, the raised portion 6 abuts against the corresponding abutting wheel through the anti-slip sleeve). The lower side of the raised portion 6 abuts against the second abutting wheel 321. With this design, the shuttle plate 4 does not need to be equipped with a shuttle wheel. It can shuttle between the first abutting wheel 311 and the second abutting wheel 321 through the raised portion 6. Furthermore, when one of the first abutting wheel 311 and the second abutting wheel 321 is damaged and needs to be replaced, the corresponding shaft can be removed to replace one of them. It is not necessary to remove the entire support roller 3. Replacement is more convenient, and the structure is relatively simple, which can reduce mold opening costs.

[0017] The upper side of the raised portion 6 is provided with a first inclined abutment surface 61, and the first abutment wheel 311 is provided with a second inclined abutment surface 7 corresponding to the first inclined abutment surface 61 for abutting against it. The lower side of the raised portion 6 is provided with a third inclined abutment surface 62, and the second abutment wheel 321 is provided with a fourth inclined abutment surface 8 corresponding to the third inclined abutment surface 62 for abutting against it. This design can prevent the raised portion 6 from contacting the first shaft 31 and the second shaft 32, and facilitate the rotation of the first abutment wheel 311 and the second abutment wheel 321, thereby reducing slippage and making the shuttle plate 4 move more smoothly.

[0018] Protective sleeves 9 are provided on the upper door ring 1 and the lower door ring 2 at positions corresponding to the first abutting wheel 311 and the second abutting wheel 321. The protective sleeves 9 include partitions 91 located on opposite sides of the first abutting wheel 311 and the second abutting wheel 321, which can prevent the warp threads from getting caught on the first abutting wheel 311 and the second abutting wheel 321.

[0019] It also includes a first screw sleeve 10 and a second screw sleeve 20. The top of the first shaft 31 is locked to the upper door ring 1 by the first screw sleeve 10, and the bottom of the second shaft 32 is locked to the lower door ring 2 by the second screw sleeve 20. When the corresponding screw sleeve is removed, the corresponding shaft can be removed, which makes maintenance and replacement more convenient.

[0020] Anti-slip sleeves 30 are fitted on both the first abutting wheel 311 and the second abutting wheel 321. The second inclined abutting surface 7 and the fourth inclined abutting surface 8 are set on the corresponding anti-slip sleeves 30, which can further prevent the shuttle plate 4 from slipping when it rotates and increase its stability.

Claims

1. A gate assembly for a shuttleless circular loom, comprising an upper gate (1), a lower gate (2), support rollers (3), and a shuttle plate (4), wherein a plurality of support rollers (3) are spaced apart along the circumferential direction, and the plurality of support rollers (3) cooperate to form a shuttle track for the shuttle plate (4) to pass through, characterized in that: The supporting roller (3) includes a first shaft (31) and a second shaft (32) that are separately configured. The top of the first shaft (31) is detachably connected to the upper door ring (1), and the bottom of the first shaft (31) is rotatably fitted with a first abutting wheel (311). The bottom of the second shaft (32) is detachably connected to the lower door ring (2), and the top of the second shaft (32) is rotatably fitted with a second abutting wheel (321). The first shaft (31) and the second shaft (32) are spaced apart in the vertical direction so that the first abutting wheel (311) and the second abutting wheel (321) are spaced apart to form an abutting cavity (5). The bottom part of the shuttle plate (4) protrudes outward to form a raised part (6). The raised part (6) is located in the abutting cavity (5), and the upper side of the raised part (6) abuts against the first abutting wheel (311), and the lower side of the raised part (6) abuts against the second abutting wheel (321).

2. The gate assembly of a shuttleless circular loom according to claim 1, characterized in that: The upper side of the raised portion (6) is provided with a first inclined abutment surface (61), and the first abutment wheel (311) is provided with a second inclined abutment surface (7) for abutting against the first inclined abutment surface (61) at the position corresponding to the first inclined abutment surface (61). The lower side of the raised portion (6) is provided with a third inclined abutment surface (62), and the second abutment wheel (321) is provided with a fourth inclined abutment surface (8) for abutting against the third inclined abutment surface (62) at the position corresponding to the third inclined abutment surface (62).

3. The door ring assembly of a shuttleless circular loom according to claim 1 or 2, characterized in that: Protective sleeves (9) are provided on the upper door ring (1) and the lower door ring (2) corresponding to the positions of the first abutting wheel (311) and the second abutting wheel (321). The protective sleeves (9) include partitions (91) located on opposite sides of the first abutting wheel (311) and the second abutting wheel (321).

4. The door ring assembly of a shuttleless circular loom according to claim 3, characterized in that: It also includes a first screw sleeve (10) and a second screw sleeve (20). The top of the first shaft (31) is locked to the upper door ring (1) by the first screw sleeve (10), and the bottom of the second shaft (32) is locked to the lower door ring (2) by the second screw sleeve (20).

5. A door ring assembly for a shuttleless circular loom according to claim 1 or 2, characterized in that: Anti-slip sleeves (30) are fitted on both the first abutting wheel (311) and the second abutting wheel (321), and the second inclined abutting surface (7) and the fourth inclined abutting surface (8) are set on the corresponding anti-slip sleeves (30).