A gabion stone cage high-quality construction device

Abstract

The utility model discloses a gabbion high quality construction device belongs to water conservancy, pumped storage, municipal engineering technical field. The method promotes construction quality through the cooperation of shaped steel cover box, anti -deformation board and U type buckle. The shaped steel cover box is the open rectangular steel frame of top and bottom, is equipped with vertical reinforcing bars and horizontal reinforcing bars in four sides, is equipped with T type groove, trapezoidal groove and lifting lug on the surface, the anti -deformation board is inserted into the T type groove of shaped steel cover box through back T type rail, and gabbion is supported to prevent packing deformation, and U type buckle is installed on the upper portion of shaped steel cover box, and gabbion is fixed simultaneously. Its construction process is: site grading, shaped steel cover box hoisting positioning, gabbion is put into and is fixed with lead wire on the hook rod, screening and washing stone, mechanical packing, cover gabbion, remove shaped steel cover box. The method realizes gabbion fast positioning, deformation control and mechanization operation, and solves the problem of low traditional construction efficiency and poor quality.

Description

Technical Field

[0001] This utility model belongs to the field of engineering technology such as water conservancy, pumped storage, and municipal engineering, and in particular relates to a high-quality construction device for gabion stone cages. Background Technology

[0002] Gabion retaining walls are a common method for riverbank and roadside slope management. However, traditional construction methods have significant drawbacks: First, they are of low quality and costly. The common method involves excavators and manual labor to fill the gabion baskets at the construction site. This method is inefficient and poses safety risks. Directly digging stones from nearby sources results in the presence of large amounts of mud and sand, leading to poor construction quality. Using purchased stones further increases costs. Second, protective devices are insufficient. The flexible nature of the gabion mesh makes it prone to deformation during filling and damage from falling stones. Third, excessive manual labor leads to low efficiency, long forming times, and significant delays in the construction schedule.

[0003] To improve the construction quality and efficiency of gabion baskets, choosing the right construction method is particularly important. Utility Model Content

[0004] The present invention is mainly intended to solve the problems of poor construction quality, low efficiency and insufficient protection devices for gabion stone cages under conventional conditions.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-quality construction device for gabion stone cages, comprising a steel frame, anti-deformation plates, and U-shaped buckles, characterized in that the steel frame is a rectangular frame-type steel structure, with its top and bottom not closed; several vertical reinforcing ribs are symmetrically arranged on the four sides of the steel frame, and horizontal reinforcing ribs are connected between the vertical reinforcing ribs; four lifting rings are symmetrically arranged at the four corners of the upper surface of the steel frame.

[0006] Preferably, the upper surface of the steel casing has several T-shaped grooves that extend to the bottom.

[0007] Preferably, the anti-deformation plate is a rectangular plate with a T-shaped rail on its back that matches the T-shaped groove, and a lifting ring on its top.

[0008] Preferably, each vertical reinforcing rib has two sets of holes symmetrically arranged on its exterior, and each set of holes consists of several threaded holes.

[0009] Preferably, a matching hook bar is connected inside the threaded hole.

[0010] Preferably, the plurality of U-shaped buckles are fastened to the upper structural frame of the steel casing, and a buckle block is provided inside the arc portion of the buckle.

[0011] Preferably, it also includes a gabion cage, which is placed inside the steel casing, the anti-deformation plate supports the outside of the gabion cage, and the U-shaped buckle simultaneously secures the gabion cage.

[0012] Preferably, the upper surface of the steel casing has two trapezoidal grooves at a 90° angle on the outer side.

[0013] Compared with the prior art, this utility model provides a high-quality construction device for gabion stone cages, which has the following beneficial effects.

[0014] 1. This construction method ensures high-quality construction. Stones are collected nearby, washed, and then used for filling. Washing water can be pumped from a nearby river or supplied by a water truck. The bucket-type excavator is modified to screen the stones according to their particle size, ensuring the gabion filling meets design requirements. This method achieves high-quality gabion filling at a lower cost.

[0015] 2. The steel casing is a rectangular steel frame with an open top and bottom, with vertical and horizontal reinforcing ribs on all four sides, and T-slots, trapezoidal slots and lifting rings on the surface; the anti-deformation plate is inserted into the T-slot of the steel casing through the T-rail on the back to support the gabion cage and prevent deformation during filling; the U-shaped buckle is fastened to the upper part of the steel casing and simultaneously fastens and fixes the gabion cage.

[0016] 3. The use of mechanization reduces manpower input, achieves better filling effect, and allows for the formation of multiple gabion cages, reducing working time.

[0017] Other advantages, objectives and features of this invention will be set forth in part in the description which follows; and in part will be apparent to those skilled in the art upon examination of the following description; or may be taught from practice of this invention. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0019] Figure 2 This is a three-dimensional structural diagram of a steel casing.

[0020] Figure 3 for Figure 2 The main view.

[0021] Figure 4 for Figure 2 Top view.

[0022] Figure 5 for Figure 2 The left view.

[0023] Figure 6 A three-dimensional structural diagram of the anti-deformation plate.

[0024] Figure 7 This is a three-dimensional structural diagram of a U-shaped buckle.

[0025] Figure 8 This is a three-dimensional structural diagram of the connection between two steel casings.

[0026] Figure 9 A schematic diagram illustrating the implementation of gabion slope protection.

[0027] In the diagram: 1. Steel casing; 101. Vertical reinforcing rib; 102. Horizontal reinforcing rib; 103. T-slot; 104. Trapezoidal slot; 105. Threaded hole; 106. Lifting ring; 2. Hook bar; 3. Anti-deformation plate; 301. T-rail; 4. U-shaped buckle; 401. Buckle block; 5. Gabion; 6. Trapezoidal tenon. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0029] Reference Figure 1-9 A high-quality construction device for gabion stone cages includes a steel casing 1, anti-deformation plates 3, and U-shaped buckles 4. The steel casing 1 is a rectangular frame-type steel structure with an open top and bottom. Several vertical reinforcing ribs 101 are symmetrically arranged on the four sides of the steel casing 1, and horizontal reinforcing ribs 102 connect the vertical reinforcing ribs. Four lifting rings 106 are symmetrically arranged at the four corners of the upper surface of the steel casing 1. The steel casing 1 is mainly constructed using steel sections, essentially forming a template on the outside of the gabion stone cage 5 during construction. The horizontal and vertical reinforcing ribs enhance structural stability and provide a foundation for other functions. The lifting rings are used to hoist the steel casing 1 during installation.

[0030] The upper surface of the steel casing 1 has several symmetrically arranged T-slots 103 extending to the bottom. The anti-deformation plate 3 is a rectangular plate with a T-rail 301 on its back that matches the T-slots 103. A lifting ring 106 is located at the top. The T-rail 301 of the anti-deformation plate 3 is inserted into the T-slots 103, serving as a positioning and anti-dislodgement mechanism during installation. The lifting ring 106 is used to hoist the anti-deformation plate 3 during installation. Several U-shaped buckles 4 are fastened to the upper structural frame of the steel casing 1, with a buckle guard 401 inside the arc portion. The casing also includes a gabion cage 5, which is placed inside the steel casing 1. The anti-deformation plate 3 supports the outside of the gabion cage 5, and the U-shaped buckles 4 simultaneously fasten the gabion cage 5. The anti-deformation plate 3 is used to support the gabion 5 when filling with stones, preventing large-area deformation of the gabion 5 during filling; the buckle 401 of the U-shaped buckle 4 is mainly to ensure that the U-shaped buckle 4 can be easily removed after the stones are filled.

[0031] Each vertical reinforcing rib 101 has two symmetrically arranged sets of holes on its exterior, each set consisting of several threaded holes 105. A matching hook rod 2 is connected to each threaded hole 105. After the gabion cage 5 is placed into the steel casing 1, the gabion cage 5 is tied to the hook rod 2 of the steel casing 1 with wire. This serves two purposes: firstly, to secure the gabion cage 5, and secondly, to prevent deformation of the cage when filling with stones. Note that when installing the anti-deformation plate 3 in the T-slot 103, the vertical reinforcing ribs 101 should not be obstructed, as this may hinder the wire binding.

[0032] The upper surface of the steel casing 1 has two trapezoidal grooves 104 at a 90° angle on the outer side. When the amount of gabion stone cage project is large, multiple steel casings 1 and gabion stone cages 5 can be made and constructed simultaneously in different work sections. The trapezoidal grooves 104 are aligned and the trapezoidal tenons 6 are inserted to connect the multiple steel casings 1.

[0033] Construction methods and processes: 1. Divide the construction into sections according to the amount of work, level the foundation work ground, and prepare materials such as stones to obtain the best construction results.

[0034] 2. After the proposed construction area is leveled and compacted, surveying and setting out are carried out to mark the edge line of the first row of gabion cages, which will serve as the construction control edge line.

[0035] 3. Align the outer edge of the steel casing 1 with the layout edge and hoist it into place. Add anti-deformation plate 3 and hook bar 2 as needed. Then unfold the processed gabion stone cage 5 and put it into the steel casing 1. Connect the hook bar 2 to the hook on the outside of the steel casing 1 with lead wire, and then fix the gabion stone cage 5 with U-shaped buckle 4.

[0036] 4. When using a bucket excavator to dig up stones, in order to ensure the size of the stones, a simple screening should be performed after the stones are dug up to remove stones that do not meet the size requirements.

[0037] 5. To ensure a good appearance after the gabion is filled, the stones on the outer side of the gabion 5 should be as uniform in size and material as possible, free of mud or other materials that affect the appearance. After the excavator screens the stones, they should be washed with high-pressure water. Whether the stones are dug out of the river or crushed by a hydraulic hammer, they should be washed clean before being loaded into the gabion 5. When loading the gabion 5, care should be taken to avoid the stones hitting the gabion 5 to prevent damage.

[0038] 6. After the stones are filled into the gabion cage 5 to the top, the filling height of the stones should be slightly lower than the height of the gabion cage 5 to facilitate the closing of the top cover of the gabion cage 5. After the cover of the gabion cage 5 is firmly tied and fixed to the gabion cage 5 with wire, remove the U-shaped buckle 4, open the connection between the gabion cage 5 and the steel casing 1, and then use an excavator to lift out the steel casing 1, and then proceed with the construction of the next casing.

[0039] 7. When the amount of gabion work is large, multiple steel casings 1 and gabions 5 can be fabricated and constructed simultaneously in different work sections. Multiple steel casings 1 are connected by aligning trapezoidal grooves 104 and inserting trapezoidal tenons 6. Note that adjacent layers of gabions should be securely tied with wire, and the gaps between the gabions and the slope should be backfilled with appropriately sized crushed stone. Figure 8 and Figure 9 As shown.

[0040] This construction method ensures high-quality construction. Stones are collected nearby, washed, and then used for filling. Washing water can be pumped from a nearby river or supplied by a water truck. The bucket-type excavator is modified to screen the stones according to their particle size, ensuring the gabion filling meets design requirements. This method achieves high-quality gabion filling at a lower cost. The steel casing is a rectangular steel frame with an open top and bottom, featuring vertical and horizontal reinforcing ribs on all four sides. The surface has T-slots, trapezoidal slots, and lifting rings. Anti-deformation plates are inserted into the T-slots of the steel casing via T-rails on the back, supporting the gabion and preventing deformation during filling. U-shaped clips secure the upper part of the steel casing and simultaneously fix the gabion. Mechanization reduces manpower, achieves better filling results, and allows for the formation of multiple gabion sets, reducing working time.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0042] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

Claims

1. A high-quality construction device for gabion stone cages, comprising a steel casing (1), an anti-deformation plate (3), and a U-shaped buckle (4), characterized in that, The steel frame box (1) is a rectangular frame steel structure with open top and bottom. Several vertical reinforcing ribs (101) are symmetrically arranged on the four sides of the steel frame box (1), and horizontal reinforcing ribs (102) are connected between the vertical reinforcing ribs. Four lifting rings (106) are symmetrically arranged at the four corners of the upper surface of the steel frame box (1).

2. The high-quality construction device for gabion cages according to claim 1, characterized in that, The upper surface of the steel casing (1) has several T-shaped grooves (103) that extend to the bottom.

3. The high-quality construction device for gabion cages according to claim 2, characterized in that, The anti-deformation plate (3) is a rectangular plate with a T-shaped rail (301) on its back that matches the T-shaped groove (103) and a hanging ring (106) on its top.

4. The high-quality construction device for gabion cages according to claim 1, characterized in that, Each vertical reinforcing rib (101) is provided with two sets of holes symmetrically on the outside, and each set of holes consists of several threaded holes (105).

5. A high-quality construction device for gabion cages according to claim 4, characterized in that, A matching hook bar is connected inside the threaded hole (105).

6. A high-quality construction device for gabion cages according to claim 1, characterized in that, The aforementioned U-shaped buckles (4) are fastened to the upper structural frame of the steel sleeve box (1), and a buckle block (401) is provided inside the arc part.

7. A high-quality construction device for gabion cages according to claim 6, characterized in that, It also includes a gabion cage (5), which is set inside the steel casing (1), the anti-deformation plate (3) is pressed against the outside of the gabion cage (5), and the U-shaped buckle (4) is simultaneously fastened to the gabion cage (5).

8. A high-quality construction device for gabion stone cages according to claim 1, characterized in that, The upper surface of the steel casing (1) is provided with two trapezoidal grooves (104) at a 90° angle on the outer side.

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