A surface temperature measuring device for a two-position round billet straightening section
By designing a surface temperature measuring device for the straightening section of a dual-station round billet, and utilizing a combination of brackets and bearings to achieve the pendulum motion of the temperature measuring gun, the problem of continuous measurement of the surface temperature of the round billet was solved, reducing costs and improving the accuracy and completeness of the measurement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BAOTOU IRON & STEEL (GROUP) CO LTD
- Filing Date
- 2025-09-29
- Publication Date
- 2026-07-24
AI Technical Summary
Existing technologies make it difficult to continuously measure the surface temperature of the curved and straightened sections of round cast billets, resulting in incomplete data and affecting production control.
A surface temperature measuring device for the straightening section of a dual-station round billet is designed. Through the combination of a base plate, bolts, bracket, guide shaft, linear bearing, rolling bearing and temperature measuring gun, the device enables the pendulum motion of the temperature measuring gun and continuous measurement.
This technology enables continuous dual-station measurement of the surface of the straightening section of round cast billets, reducing manufacturing costs, simplifying the operation process, and improving the integrity and accuracy of the measurement.
Smart Images

Figure CN224552562U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of temperature measurement equipment for billet production, specifically relating to a surface temperature measurement device for a double-station round billet straightening section. Background Technology
[0002] Currently, seamless steel pipes are generally manufactured using a process of heating round billets, hot rolling piercing, and continuous rolling. During the production of round billets, the surface temperature of the billet is a crucial process parameter for adjusting the secondary cooling water flow rate, controlling the billet drawing speed, and determining the depth of the liquid cavity. To understand the production status of the round billet, it is necessary to measure the surface temperature of the curved section and the straightening section. Most companies use non-contact infrared thermometers to intermittently measure the temperature at several fixed locations in the curved and straightening sections. While this method facilitates the installation and maintenance of the equipment, it results in incomplete data on the surface temperature distribution in the curved and straightening sections, with some data requiring estimation. Therefore, it is necessary to develop a device capable of continuously measuring the surface temperature of the curved or straightening sections of the round billet.
[0003] After searching, three patent documents were found to be most relevant to this utility model technology. The specific contents are described below:
[0004] Patent document CN 202011165770.3 discloses a method and device for measuring the surface temperature distribution of a continuously cast billet. The method includes acquiring an infrared image of the billet, correcting the infrared image, identifying the billet target in the corrected infrared image, acquiring the infrared temperature values corresponding to multiple temperature measurement points on the surface of the billet target, and then obtaining the temperature distribution of the billet surface. This invention is ingenious and can realize non-contact measurement of the temperature distribution of the billet surface. It can provide accurate and reliable data support and guidance for various application scenarios such as online control of continuous casting production and billet quality analysis. However, this invention only provides a method for measuring the surface temperature distribution of continuously cast billets and does not provide a specific measuring device.
[0005] Patent document CN 202321463053.8 discloses an online real-time detection device for the surface temperature distribution of continuously cast billets. The device includes a shell, an infrared thermometer, a drive wheel, a motor, a hose, a slider, a support column, and a ring track. The device is ingeniously designed. The infrared thermometer uses a rotary scan to monitor the overall surface temperature distribution of the continuously cast billet. The signal is transmitted through a cable. The scanning speed of the infrared thermometer is set according to the moving speed of the continuously cast billet. It can monitor the surface temperature of the outer circumference of the continuously cast billet. Since the drive wheel can only rotate back and forth along the ring track, the device can only measure the surface temperature of the outer circumference of the continuously cast billet at a fixed position. It is not suitable for measuring the surface temperature of the billet in the longitudinal direction.
[0006] Patent document CN 202422908977.5 discloses a contact-type device for measuring the surface temperature of continuously cast billets. The device includes a base plate, a stabilizing frame, a support frame, a screw, a motor, an adjustment structure, a contact component, a mounting frame, a guide ring, a stabilizing rod, a rolling wheel, a telescopic tube, a contact rod, a spring, and a temperature sensor. The device is ingeniously designed. The motor drives the screw to rotate, which allows the mounting frame to move up and down within the support frame and the telescopic tube to move left and right on the outer wall of the mounting frame to adjust the temperature detection position. Utilizing the self-balancing characteristic of the spring, it can ensure that the temperature sensor is always in effective contact with the surface of the billet. This device is only suitable for contact-type measurement of the surface temperature of continuously cast billets. Utility Model Content
[0007] To overcome one or more problems existing in the prior art, this utility model provides a surface temperature measuring device for a dual-station round billet straightening section. The combined use of the base plate and bolts enables the relative arrangement of two first supports, and the use of the first supports enables the relative arrangement of twelve guide shafts in pairs. The use of the guide shafts enables the linear bearings to move left and right along the horizontal direction. The combined use of the third support and bolts enables the relative arrangement of six linear bearings in pairs and six fourth supports in pairs. The combined use of the fourth supports and rolling bearings enables the positioning and swinging of the second support, thereby enabling the swinging motion of the temperature measuring gun. The combined use of the second support and bolts enables the relative arrangement of twelve connecting plates in pairs. The use of the connecting plates enables the positioning of the temperature measuring gun. The use of six temperature measuring guns in pairs enables continuous measurement of the surface temperature of the round billet straightening section in dual stations. Therefore, the device of this utility model has relatively good performance.
[0008] The technical solution adopted by this utility model to solve its technical problem is as follows.
[0009] The surface temperature measuring device for the straightening section of the dual-station round billet provided by this utility model includes two first supports, six second supports, three third supports, six fourth supports, a base plate, six temperature measuring guns, six linear bearings, twelve connecting plates, twelve guide shafts, one hundred and twelve bolts, and twelve rolling bearings.
[0010] The first bracket is composed of two first bodies, two first protrusions, one second protrusion, and twelve third protrusions connected together. The first body, the first protrusion, and the second protrusion are all symmetrical cuboid structures. The two first bodies are arranged opposite each other, and the two first protrusions are arranged opposite each other and are located on the upper end faces of the two first bodies respectively. The second protrusion is also located on the upper end faces of the two first protrusions. The twelve third protrusions are divided into three groups, and the four third protrusions in each group are arranged opposite each other in pairs and are located on the right end faces of the second protrusions. The upper end face of the first body is symmetrically provided with four first screw holes, and the bolts are screwed into the first screw holes. The third protrusion is a symmetrical cylindrical structure. A cylindrical first groove is provided on the axial part of the right end face of the third protrusion, and the end of the guide shaft passes through the first groove.
[0011] The second bracket is composed of a fourth body, a seventh protrusion, four eighth protrusions, and two bearing sections connected together. The fourth body, the seventh protrusion, and the eighth protrusions are all symmetrical cuboid structures. The seventh protrusion is located on the left end face of the fourth body. The four eighth protrusions are arranged opposite each other and are simultaneously located on the left end face of the seventh protrusion. The two bearing sections are arranged opposite each other and are located on the front and rear end faces of the fourth body, respectively. The rear end face of the eighth protrusion has two symmetrical second screw holes, and the bolts are screwed into the second screw holes. The bearing sections are symmetrical cylindrical structures used to pass through the rolling bearings.
[0012] The third bracket is composed of a fifth body, four ninth protrusions, and two tenth protrusions connected together. The fifth body, the ninth protrusions, and the tenth protrusions are all symmetrical cuboid structures. The four ninth protrusions are arranged opposite each other in pairs and are located on the upper end face of the fifth body. The two tenth protrusions are arranged opposite each other and are located on the lower end face of the fifth body. The rear end face of the ninth protrusion has two symmetrically opened third screw holes, and the bolts are screwed into the third screw holes. The middle part of the left end face of the tenth protrusion has a cuboid fourth through hole, and the four sixth protrusions of the linear bearing pass through the fourth through hole. The four corners of the left end face of the tenth protrusion each have a fourth screw hole, and the bolts are screwed into the fourth screw holes.
[0013] The fourth bracket is composed of two sixth bodies and an eleventh boss connected together. Both the sixth bodies and the eleventh boss are symmetrical rectangular parallelepiped structures. The two sixth bodies are arranged opposite each other, and the eleventh boss is located between the two sixth bodies. A cylindrical second groove is formed in the middle of the rear end face of the sixth body, and the rolling bearing passes through the second groove. A cylindrical fifth through hole is formed in the axial part of the second groove, and the bearing section of the second bracket passes through the fifth through hole. Four cylindrical sixth through holes are symmetrically formed in the rear end face of the eleventh boss, and the bolts pass through the sixth through holes.
[0014] The base plate has a symmetrical rectangular parallelepiped structure. The upper end face of the base plate has four sets of sixteen cylindrical first through holes, and the bolts are inserted into the first through holes.
[0015] The temperature measuring gun is composed of a second body, two fourth protrusions, a fifth protrusion, and a terminal block. The second body, the fourth protrusions, and the fifth protrusion are all symmetrical cuboid structures. The two fourth protrusions are arranged opposite each other and are located on the front and rear end faces of the second body, respectively. The terminal block is located on the upper end face of the second body, and the fifth protrusion is located on the lower end face of the second body. The terminal block is a symmetrical cylindrical structure used to connect a data cable. The temperature measuring system is located inside the fifth protrusion.
[0016] The connecting plate has a symmetrical rectangular parallelepiped structure. A cylindrical seventh through hole is opened at each of the four corners of the rear end face of the connecting plate, and the bolt is inserted through the seventh through hole. A rectangular parallelepiped eighth through hole is opened at the middle part of the rear end face of the connecting plate, and the fourth protrusion of the temperature measuring gun is inserted through the eighth through hole.
[0017] In some embodiments, the linear bearing consists of a third body and four sixth bosses connected together. The third body has a symmetrical rectangular parallelepiped structure. The four sixth bosses are arranged opposite each other in pairs and are located on the right end face of the third body. A cylindrical second through hole is opened at each of the four corners of the right end face of the third body, and the bolt passes through the second through hole. The sixth boss has a symmetrical cylindrical structure. A cylindrical third through hole is opened at the axial part of the sixth boss. The middle part of the guide shaft passes through the third through hole, which also passes through the third body. A cage, balls, and retaining rings are also provided inside the sixth boss.
[0018] In some embodiments, the guide shaft is a cylindrical symmetrical structure, with the middle part of the guide shaft passing through the third through hole of the linear bearing, and the two ends of the guide shaft passing through the first groove of the first bracket.
[0019] The beneficial effects of this utility model are as follows:
[0020] 1) The surface temperature measuring device for the straightening section of the dual-station round billet provided by this utility model includes two first supports, six second supports, three third supports, six fourth supports, a base plate, six temperature measuring guns, six linear bearings, twelve connecting plates, twelve guide shafts, one hundred and twelve bolts and twelve rolling bearings. Since the materials are common and easy to process and form, the manufacturing cost of this utility model device is relatively low.
[0021] 2) When using this utility model device, initially, all three groups ① and ② are in a relaxed setting. The six data cables are passed through the twelve connecting plates and connected to the terminals of the six temperature measuring guns. Along the guide axis, the three third supports are moved horizontally to the left at a uniform speed to the starting position of the measurement. Using O as the swing axis, the three groups ① and ② are simultaneously rotated 90 degrees in the forward uniform speed and are all in a working setting. Along the guide axis, the three third supports are moved horizontally to the right at a uniform speed to the ending position of the measurement. During this period, the three temperature measuring guns can use the forward temperature measurement mode to complete the continuous surface temperature measurement of the three straightening sections AC of the three round casting billets. Along the guide axis, the three third supports are moved horizontally to the left at a uniform speed to the starting position of the measurement. During this period, the three temperature measuring guns can use the reverse temperature measurement mode to complete the continuous surface temperature measurement of the three straightening sections CA of the three round casting billets. Therefore, the operation of this utility model device is relatively simple.
[0022] 3) This utility model device adopts a symmetrical structure design. The combined use of the base plate and bolts enables the relative setting of two first supports. The use of the first supports enables the relative setting of twelve guide shafts in pairs. The use of the guide shafts enables the linear bearings to move left and right along the horizontal direction. The combined use of the third support and bolts enables the relative setting of six linear bearings in pairs and six fourth supports in pairs. The combined use of the fourth support and rolling bearings enables the positioning and swinging of the second support, thereby enabling the swinging motion of the temperature measuring gun. The combined use of the second support and bolts enables the relative setting of twelve connecting plates in pairs. The use of the connecting plates enables the positioning of the temperature measuring gun. The use of six temperature measuring guns in pairs enables continuous measurement of the surface temperature of the round billet straightening section in dual-station operation. Therefore, the performance of this utility model device is relatively good.
[0023] The dual-station round billet straightening section surface temperature measuring device provided by this utility model can achieve the purpose of continuous measurement of the surface temperature of the round billet straightening section in two stations. This utility model device has the characteristics of low manufacturing cost, simple operation and good use effect. Attached Figure Description
[0024] Figure 1 This is a front view schematic diagram of the surface temperature measuring device of the double-station round casting billet straightening section of this utility model when the second support is set vertically.
[0025] Figure 2 This is a front view schematic diagram of the surface temperature measuring device of the double-station round billet straightening section of this utility model when the second support is horizontally set.
[0026] Figure 3 This is a left-side view of the surface temperature measuring device of the dual-station round billet straightening section of this utility model when the second support is horizontally set.
[0027] Figure 4 This is a top view of the surface temperature measuring device of the double-station round casting billet straightening section of this utility model when the second support is set horizontally.
[0028] Figure 5 This is a schematic diagram of the right side of the first support structure of this utility model;
[0029] Figure 6 This is a top view of the first support structure of this utility model;
[0030] Figure 7 This is a top view of the base plate of this utility model.
[0031] Figure 8 This is a schematic diagram of the front view structure of the temperature measuring gun of this utility model;
[0032] Figure 9 This is a schematic diagram of the left side of the temperature measuring gun of this utility model;
[0033] Figure 10 This is a schematic diagram of the main structure of the linear bearing of this utility model;
[0034] Figure 11 This is a right-side structural schematic diagram of the linear bearing of this utility model;
[0035] Figure 12 This is a schematic diagram of the front view of the second support structure of this utility model;
[0036] Figure 13 This is a top view of the second support structure of this utility model;
[0037] Figure 14This is a front view schematic diagram of the third support structure of this utility model;
[0038] Figure 15 This is a schematic diagram of the left-side structure of the third support of this utility model;
[0039] Figure 16 This is a schematic diagram of the main structure of the fourth bracket and a rolling bearing assembled according to this utility model.
[0040] Figure 17 This is a top view of the fourth support structure of this utility model;
[0041] Figure 18 This is a schematic diagram of the main structure of the connecting plate of this utility model;
[0042] Figure 19 This is a schematic diagram of the positive rotation of the second support of this utility model when it is changed from a vertical setting to a horizontal setting;
[0043] Figure 20 This is a schematic diagram of the reverse rotation of the second support of this utility model when it is changed from a horizontal setting to a vertical setting;
[0044] Figure 21 This is a front view schematic diagram of the temperature measuring gun of this utility model when performing surface temperature measurement in the forward temperature measurement mode;
[0045] Figure 22 This is a front view schematic diagram of the temperature measuring gun of this utility model when performing surface temperature measurement in reverse temperature measurement mode.
[0046] Explanation of reference numerals in the attached drawings: 1-First bracket; 101-First body; 102-First boss; 103-Second boss; 104-Third boss; 105-First screw hole; 106-First groove; 2-Base plate; 201-First through hole; 3-Temperature gun; 301-Second body; 302-Fourth boss; 303-Connecting terminal; 304-Fifth boss; 4-Linear bearing; 401-Third body; 402-Sixth boss; 403-Second through hole; 404-Third through hole; 5-Second bracket; 501-Fourth body; 502-Seventh boss; 503-Eighth boss; 504-Bearing section; 505-Second screw hole; 6-Third bracket; 601-Fifth body; 602-Ninth boss; 603-Tenth boss; 604-Third screw hole; 605-Fourth through hole; 606-Fourth screw hole; 7-Fourth bracket; 701-Sixth body; 702-Eleventh boss; 703-Second groove; 704-Fifth through hole; 705-Sixth through hole; 8-Connecting plate; 801-Seventh through hole; 802-Eighth through hole; 9-Guide shaft; 10-Bolt; 11-Rolling bearing; 12-Round casting billet. Detailed Implementation
[0047] The present invention will be described in detail below with reference to the embodiments and accompanying drawings. The embodiments are only for understanding the present invention and are not intended to limit the content of the present invention.
[0048] Combination Figures 1 to 4 As shown, this utility model provides a surface temperature measuring device for a dual-station round casting billet straightening section, comprising two first supports 1, six second supports 5, three third supports 6, six fourth supports 7, a base plate 2, six temperature measuring guns 3, six linear bearings 4, twelve connecting plates 8, twelve guide shafts 9, one hundred and twelve bolts 10, and twelve rolling bearings 11. The upper surface of the horizontally arranged base plate 2 is provided with four first bodies 101 of the two opposing first supports 1, connected by sixteen bolts 10. Twenty-four ends of the twelve guide shafts 9 are respectively inserted into the twenty-four first grooves 106 of the two first supports 1, and the twelve middle portions of the twelve guide shafts 9 are respectively inserted into the twenty-four third through holes 404 of the six opposing linear bearings 4. Twenty-four sixth bosses 402 of the six linear bearings 4 are respectively inserted into the six fourth through holes 605 of the three third supports 6, and connected by twenty-four bolts 10. The three third brackets 6 are connected by bolts 10; outside the twelve end faces of the twelve ninth protrusions 602 of the three third brackets 6, six eleventh protrusions 702 of the six fourth brackets 7 are respectively provided in pairs and connected by twenty-four bolts 10; twelve rolling bearings 11 are respectively passed through the twelve second grooves 703 of the six fourth brackets 7, and twelve bearing sections 504 of the six second brackets 5 are respectively passed through the twelve rolling bearings 11; outside the twenty-four end faces of the twenty-four eighth protrusions 503 of the six second brackets 5, twelve connecting plates 8 are respectively provided in pairs and connected by forty-eight bolts 10; twelve fourth protrusions 302 of the six temperature guns 3 are respectively passed through the twelve eighth through holes 802 of the twelve connecting plates 8, and six second bodies 301 of the six temperature guns 3 are respectively passed between the twenty-four eighth protrusions 503 of the six second brackets 5.
[0049] The present invention provides an assembly method for a surface temperature measuring device for a dual-station round casting billet straightening section.
[0050] Combination Figures 1 to 18As shown, firstly, the six linear bearings 4 are arranged in pairs facing each other, and the twenty-four sixth bosses 402 are respectively inserted into the six fourth through holes 605 of the three third brackets 6. At this time, the twenty-four second through holes 403 of the six linear bearings 4 and the twenty-four fourth screw holes 606 of the three third brackets 6 are aligned. Then, the twenty-four bolts 10 are passed through the twenty-four second through holes 403 and screwed into the twenty-four fourth screw holes 606. In this way, the six linear bearings 4 and the three third brackets 6 can be assembled.
[0051] Then, the twelve middle parts of the twelve guide shafts 9 are respectively inserted into the twenty-four third through holes 404 of the six linear bearings 4. Then, the two first brackets 1 are arranged opposite each other. Then, the twenty-four ends of the twelve guide shafts 9 are respectively inserted into the twenty-four first grooves 106 of the two first brackets 1. In this way, the six linear bearings 4, the twelve guide shafts 9 and the two first brackets 1 can be assembled.
[0052] Then, a base plate 2 is horizontally set, and the four first bodies 101 of the two first brackets 1 are simultaneously set on the upper surface of the base plate 2. The sixteen first screw holes 105 of the two first brackets 1 and the sixteen first through holes 201 of the base plate 2 are aligned. Then, sixteen bolts 10 are passed through the sixteen first through holes 201 and screwed into the sixteen first screw holes 105. In this way, the two first brackets 1 and the base plate 2 can be assembled.
[0053] Then, twelve rolling bearings 11 are installed in the twelve second grooves 703 of the six fourth brackets 7. The six fourth brackets 7 are then arranged in pairs facing each other. The twelve bearing segments 504 of the six second brackets 5 are then respectively inserted into the twelve rolling bearings 11. In this way, the six fourth brackets 7, the twelve rolling bearings 11 and the six second brackets 5 can be assembled.
[0054] Then, the six eleventh protrusions 702 of the six fourth brackets 7 are respectively fitted onto the front and rear twelve end faces of the twelve ninth protrusions 602 of the three third brackets 6, and the twenty-four sixth through holes 705 of the six fourth brackets 7 and the twenty-four third screw holes 604 of the three third brackets 6 are aligned. Then, the twenty-four bolts 10 are passed through the twenty-four sixth through holes 705 and screwed into the twenty-four third screw holes 604. In this way, the six fourth brackets 7 and the three third brackets 6 can be assembled.
[0055] Then, the six second bodies 301 of the six temperature measuring guns 3 are respectively inserted between the twenty-four eighth protrusions 503 of the six second brackets 5. Then, the twelve fourth protrusions 302 of the six temperature measuring guns 3 are respectively inserted into the twelve eighth through holes 802 of the twelve connecting plates 8. At this time, the twelve connecting plates 8 are opposite each other and are respectively set outside the front and rear twenty-four end faces of the twenty-four eighth protrusions 503 of the six second brackets 5. Then, the forty-eight seventh through holes 801 of the twelve connecting plates 8 and the forty-eight second screw holes 505 of the six second brackets 5 are aligned. Then, the forty-eight bolts 10 are passed through the forty-eight seventh through holes 801 and screwed into the forty-eight second screw holes 505. In this way, the entire device is assembled and can be put into use.
[0056] The principle for setting the swing direction of the second support in the surface temperature measuring device of the dual-station round casting billet straightening section provided by this utility model
[0057] Combination Figure 1 and Figure 2 As shown in the schematic diagram of the main structure of this utility model, for ease of description, we can consider the two second supports 5 arranged opposite each other as a group, and the six second supports 5 can be divided into three groups. We can define the second support 5 on the left in each group as ① and the second support 5 on the right as ②. The four bearing segments 504 of the two second supports 5 can all be used as swing axes, and we can set them all as O.
[0058] like Figure 1 As shown, assuming that initially both ① and ② in each group are in a casual arrangement, that is, the eighth protrusion 503 is in an upright arrangement, after simplification as follows: Figure 19 As shown, along the two swing axes O, ① swings 90 degrees counterclockwise, and ② swings 90 degrees clockwise. Then, both ① and ② are in working position, that is, the eighth boss 503 is in a horizontal position. We can define the swing direction of ① and ② as positive.
[0059] like Figure 2 As shown, assuming that initially both ① and ② in each group are in a working configuration, that is, the eighth protrusion 503 is horizontally positioned, the simplified configuration is as follows: Figure 20 As shown, along the two swing axes O, ① swings 90 degrees clockwise, while ② swings 90 degrees counterclockwise. Thus, both ① and ② are in a relaxed configuration, meaning that the eighth protrusion 503 is in a vertical configuration. We can define the swing directions of ① and ② as opposite.
[0060] The working principle of the surface temperature measuring device for the double-station round casting billet straightening section provided by this utility model
[0061] Combination Figure 1 and Figure 2 As shown, for ease of description, let's consider the two temperature measuring guns 3 arranged opposite each other as a group. Then, the six temperature measuring guns 3 can be divided into three groups. Let's define the temperature measuring gun 3 on the left in each group as ③, and the temperature measuring gun 3 on the right as ④. Let's assume that the round casting 12 uses a three-strand casting production method, and that the straightening section of the round casting 12 is a horizontal and straight cylindrical structure. Let's divide the straightening section AC continuously into sections AB and BC, simplifying it as follows: Figure 21 and Figure 22 As shown;
[0062] For the operating routes of the three sets of temperature measuring guns 3, forward temperature measurement mode and reverse temperature measurement mode were respectively set; since the operating route of the round casting billet 12 is point A→point B→point C, if point A is taken as the starting point and point C as the ending point, and the surface temperature of the straightening section AC is continuously measured, this temperature measurement route can be defined as the forward temperature measurement mode, such as... Figure 21 As shown; if point C is taken as the starting point and point A as the ending point, and the surface temperature of the straightening section CA is continuously measured, this temperature measurement route can be defined as a reverse temperature measurement mode, such as... Figure 22 As shown;
[0063] Combination Figure 21 As shown, to simplify the operation, let's take the forward temperature measurement mode as an example. The starting point of temperature measurement in ③ is point A and the ending point is point B. The starting point of temperature measurement in ④ is point B and the ending point is point C. Since the lengths of segments AB and BC are both equal to the distance between the center lines of ③ and ④, that is, segment AB = segment BC, and combining segment AB + segment BC = segment AC, we can deduce that segment AB = segment AC / 2. It should be ensured that the distance between the center lines of ③ and ④ is exactly equal to half the length of the straightening segment AC of the round billet 12.
[0064] In order to enable all six second supports 5 to swing precisely at a 90-degree angle, a coupling and a servo motor can be installed at the outer end of each of the six bearing sections 504 on one side of the six second supports 5. Since the encoder can detect the position, speed and acceleration of the rotor in a timely manner and feed this information back to the servo driver in a timely manner, the servo motor can be precisely controlled. Therefore, by driving six servo motors respectively and precisely controlling the rotation speed and rotation angle of the six servo motors, the six second supports 5 can be precisely swung by means of the six couplings.
[0065] To enable precise left-right movement of all six linear bearings 4, it is advisable to group two linear bearings 4 that are arranged opposite each other, thus dividing the six linear bearings 4 into three groups. Considering all factors, there are two relatively economical transmission methods that can achieve precise left-right movement of the six linear bearings 4: one is a transmission method that uses a servo motor, coupling, pulley, and drive belt in combination; the other is a transmission method that uses a servo motor, coupling, gear, and rack in combination.
[0066] A transmission method combining servo motors, couplings, pulleys, and transmission belts: A transmission belt is fixedly installed on the front and rear end faces of the two third bodies 401 of the two oppositely arranged linear bearings 4. At the same time, two pulleys, a coupling, and a servo motor are installed. Since the servo motor can drive the pulleys to rotate at a constant speed through the coupling, and the transmission belt and pulley transmit power through tooth meshing, six servo motors are driven respectively. By precisely controlling the rotation speed and rotation angle of the six servo motors, the six couplings can drive the six transmission belts to move precisely left and right, thereby driving the six linear bearings 4 to move precisely left and right along the twelve guide shafts 9.
[0067] The transmission method using a combination of servo motors, couplings, gears, and racks: A rack is fixedly installed on the front and rear end faces of the two third bodies 401 of the two oppositely arranged linear bearings 4. At the same time, two gears, a coupling, and a servo motor are installed. Since the servo motor can drive the gears to rotate at a uniform speed through the coupling, and the rack and gear transmit power through tooth meshing, six servo motors are driven respectively. By precisely controlling the rotation speed and rotation angle of the six servo motors, the six racks can be driven to move left and right precisely with the help of the six couplings. In turn, the six linear bearings 4 can be driven to move left and right precisely along the twelve guide shafts 9.
[0068] The method of using the surface temperature measuring device for the straightening section of the dual-station round casting billet provided by this utility model
[0069] Step 1: Assuming that initially all three sets of ① and ② are in a relaxed configuration, that is, the eighth protrusion 503 of all three sets of ① and ② is in a vertical configuration, firstly, pass the six sets of data cables through the twelve connecting plates 8 and connect them to the six terminals 303 of the six temperature measuring guns 3. Connect the other end of the six sets of data cables to the terminal in the main control room. Then, along the twelve guide shafts 9, move the three third brackets 6 horizontally and uniformly to the left to the starting position of the measurement. Then, with O as the pivot axis, rotate all three sets of ① and ② simultaneously in a positive uniform 90-degree angle and put them in a working configuration. At this time, the eighth protrusion 503 of all three sets of ① and ② is in a horizontal configuration, and all three sets of ③ and ④ are in a vertical configuration.
[0070] Step 2: Then, along the twelve guide shafts 9, move the three third supports 6 horizontally and uniformly to the right to the end position of the measurement. During this period, the three sets of temperature measuring guns 3 can use the forward temperature measurement mode to complete the continuous surface temperature measurement of the three straightening sections AC of the three round casting billets 12. At this time, the three sets of ① and ② still maintain their working settings. Then, along the twelve guide shafts 9, move the three third supports 6 horizontally and uniformly to the left to the start position of the measurement. During this period, the three sets of temperature measuring guns 3 can use the reverse temperature measurement mode to complete the continuous surface temperature measurement of the three straightening sections CA of the three round casting billets 12.
[0071] Supplementary Explanation: The surface temperature measuring device for the straightening section of the dual-station round casting billet provided by this utility model adopts a symmetrical structure design. The device should be designed and manufactured to match the diameter, spacing, height, and length of the round casting billet. Regardless of whether forward or reverse temperature measurement mode is used, it should be ensured that the six measuring lines of the three sets of temperature measuring guns are always aligned with the three axes of the three round casting billets to guarantee the validity of the measurement data. The starting position of the third support measurement refers to point A for temperature measurement of ③ and point B for temperature measurement of ④ when both ① and ② are in working position. The ending position of the third support measurement refers to point B for temperature measurement of ③ and point C for temperature measurement of ④ when both ① and ② are in working position.
[0072] As can be seen from the embodiments, the surface temperature measuring device of the dual-station round billet straightening section provided by this utility model can achieve the purpose of continuous measurement of the surface temperature of the round billet straightening section in dual stations. This utility model device has the characteristics of low manufacturing cost, simple operation and good use effect.
[0073] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features.
Claims
1. A surface temperature measuring device for a dual-station round casting billet straightening section, characterized in that, The surface temperature measuring device for the straightening section of the dual-station round billet includes: two first supports (1), six second supports (5), three third supports (6), six fourth supports (7), a base plate (2), six temperature measuring guns (3), six linear bearings (4), twelve connecting plates (8), twelve guide shafts (9), one hundred and twelve bolts (10), and twelve rolling bearings (11), wherein: The first bracket (1) is composed of two first bodies (101), two first protrusions (102), one second protrusion (103), and twelve third protrusions (104). The first body (101), the first protrusion (102), and the second protrusion (103) are all symmetrical cuboid structures. The two first bodies (101) are arranged opposite each other, and the two first protrusions (102) are arranged opposite each other and located on the upper surfaces of the two first bodies (101). The second protrusion (103) is located on the upper surfaces of both first protrusions (102). The twelve third protrusions (104) are connected together. The third protrusion (104) is divided into three groups. The four third protrusions (104) in each group are arranged opposite each other and are located on the right end face of the second protrusion (103). The upper end face of the first body (101) is symmetrically provided with four first screw holes (105), and the bolts (10) are screwed into the first screw holes (105). The third protrusion (104) is a cylindrical symmetrical structure. A cylindrical first groove (106) is provided on the axial part of the right end face of the third protrusion (104), and the end of the guide shaft (9) passes through the first groove (106). The second bracket (5) is composed of a fourth body (501), a seventh boss (502), four eighth bosses (503), and two bearing sections (504). The fourth body (501), the seventh boss (502), and the eighth bosses (503) are all symmetrical rectangular parallelepiped structures. The seventh boss (502) is located on the left end face of the fourth body (501). The four eighth bosses (503) are arranged opposite each other and are located on the left end face of the seventh boss (502). The two bearing sections (504) are arranged opposite each other and are located on the front and rear end faces of the fourth body (501), respectively. The rear end face of the eighth boss (503) has two symmetrical second screw holes (505), and the bolts (10) are screwed into the second screw holes (505). The bearing section (504) is a symmetrical cylindrical structure used to pass through the rolling bearing (11). The third support (6) is composed of a fifth body (601), four ninth protrusions (602), and two tenth protrusions (603). The fifth body (601), the ninth protrusions (602), and the tenth protrusions (603) are all symmetrical rectangular parallelepiped structures. The four ninth protrusions (602) are arranged opposite each other in pairs and are located on the upper surface of the fifth body (601). The two tenth protrusions (603) are arranged opposite each other and are located on the lower surface of the fifth body (601). 2) Two third screw holes (604) are symmetrically opened on the rear end face, and the bolt (10) is screwed into the third screw hole (604); a cuboid fourth through hole (605) is opened in the middle part of the left end face of the tenth boss (603), and four sixth bosses (402) of the linear bearing (4) are passed through the fourth through hole (605); a fourth screw hole (606) is opened at each of the four corners of the left end face of the tenth boss (603), and the bolt (10) is screwed into the fourth screw hole (606); The fourth bracket (7) is composed of two sixth bodies (701) and an eleventh boss (702). The sixth bodies (701) and the eleventh boss (702) are both rectangular parallelepiped symmetrical structures. The two sixth bodies (701) are arranged opposite to each other, and the eleventh boss (702) is located between the two sixth bodies (701). A cylindrical second groove (703) is opened in the middle part of the rear end face of the sixth body (701), and the rolling bearing (11) passes through the second groove (703). A cylindrical fifth through hole (704) is opened in the axial part of the second groove (703), and the bearing section (504) of the second bracket (5) passes through the fifth through hole (704). Four cylindrical sixth through holes (705) are symmetrically opened in the rear end face of the eleventh boss (702), and the bolt (10) passes through the sixth through hole (705). The base plate (2) is a symmetrical rectangular parallelepiped structure. The upper end face of the base plate (2) is symmetrically provided with four sets of sixteen cylindrical first through holes (201). The bolts (10) are inserted into the first through holes (201). The temperature measuring gun (3) is composed of a second body (301), two fourth protrusions (302), a fifth protrusion (304), and a terminal (303). The second body (301), the fourth protrusions (302), and the fifth protrusion (304) are all symmetrical cuboid structures. The two fourth protrusions (302) are arranged opposite each other and are located on the front and rear end faces of the second body (301), respectively. The terminal (303) is located on the upper end face of the second body (301), and the fifth protrusion (304) is located on the lower end face of the second body (301). The terminal (303) is a symmetrical cylindrical structure used to connect a data cable. The fifth protrusion (304) contains a temperature measuring system. The connecting plate (8) has a symmetrical rectangular parallelepiped structure. A cylindrical seventh through hole (801) is opened at each of the four corners of the rear end face of the connecting plate (8). The bolt (10) is inserted through the seventh through hole (801). A rectangular parallelepiped eighth through hole (802) is opened at the middle part of the rear end face of the connecting plate (8). The fourth boss (302) of the temperature measuring gun (3) is inserted through the eighth through hole (802).
2. The surface temperature measuring device for the straightening section of a dual-station round cast billet according to claim 1, characterized in that, The linear bearing (4) is composed of a third body (401) and four sixth bosses (402). The third body (401) is a symmetrical rectangular parallelepiped structure. The four sixth bosses (402) are arranged opposite each other and are located on the right end face of the third body (401). A cylindrical second through hole (403) is opened at each of the four corners of the right end face of the third body (401). The bolt (10) is inserted through the second through hole (403). The sixth boss (402) is a symmetrical cylindrical structure. A cylindrical third through hole (404) is opened at the axial part of the sixth boss (402). The middle part of the guide shaft (9) is inserted through the third through hole (404). The third through hole (404) also penetrates the third body (401). A cage, ball and retainer are also provided inside the sixth boss (402).
3. The surface temperature measuring device for the straightening section of a dual-station round cast billet according to claim 1, characterized in that, The guide shaft (9) has a cylindrical symmetrical structure. The middle part of the guide shaft (9) passes through the third through hole (404) of the linear bearing (4), and the two ends of the guide shaft (9) pass through the first groove (106) of the first bracket (1).
Citation Information
Patent Citations
Method and apparatus for measuring surface temperature distribution of continuously cast billets
CN112296298B
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