Water pump motor testing tool

Abstract

The utility model discloses a water pump motor test frock, this frock has high reliability and compact layout etc. advantage through modularization design, the key solution motor positioning accuracy and test efficiency etc. core pain point, provides the innovative solution scheme for providing water pump motor test efficiency. Utility model discloses the water tank and test fixed plate of being placed in the flow water line platform, test fixed plate sets up at water tank top, and water tank is used to accommodate the test water, is equipped with test pressure gauge, motor positioning assembly, water pipe subassembly and valve subassembly on test fixed plate, and motor positioning assembly, test pressure gauge and valve subassembly are connected with each other through water pipe subassembly and cooperate, and motor positioning assembly is used for the motor that limits the motor that waits to be measured, test pressure gauge is used for testing the motor that waits to be measured, and valve subassembly is used for controlling the on-off of waterway. The utility model is applied to motor test technical field.

Description

Technical Field

[0001] This utility model applies to the field of motor testing technology, and in particular to a water pump motor testing fixture. Background Technology

[0002] In the field of water pump motor testing, traditional testing fixtures have several technical bottlenecks: First, motor positioning relies on manual alignment, which can easily lead to water pressure leakage or test data errors due to shaft misalignment; Second, component maintenance efficiency is low, and replacing components such as pressure gauges and valves requires disassembling the entire water system, which is complex and time-consuming; Third, water level monitoring relies on manual experience, and insufficient water injection can easily lead to test interruption, while excessively high water levels may cause overflow risks.

[0003] To address the aforementioned issues, this utility model provides a water pump motor testing fixture. Through modular design, this fixture offers advantages such as high reliability and compact layout, effectively resolving core pain points such as motor positioning accuracy and testing efficiency, and providing an innovative solution for improving the testing efficiency of water pump motors. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, this utility model provides a water pump motor testing fixture. Through modular design, this fixture has the advantages of high reliability and compact layout, and focuses on solving core pain points such as motor positioning accuracy and testing efficiency, providing an innovative solution for improving the testing efficiency of water pump motors.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] This utility model provides a water pump motor testing fixture, which includes a water tank that can be placed on a production line table and a test fixing plate. The test fixing plate is set on top of the water tank, which is used to hold test water. The test fixing plate is provided with a test pressure gauge, a motor positioning component, a water pipe component, and a valve component. The motor positioning component, the test pressure gauge, and the valve component are interconnected and cooperate with each other through the water pipe component. The motor positioning component is used to limit the motor under test, the test pressure gauge is used to test the motor under test, and the valve component is used to control the opening and closing of the water circuit.

[0007] As described above, a water pump motor testing fixture includes a motor positioning component comprising a test positioning mold and a limiting fixing plate. The test positioning mold is mounted on the limiting fixing plate and is used to position the motor under test. The limiting fixing plate is provided with a limiting protrusion, which engages with the motor under test for limiting.

[0008] As described above, a water pump motor testing fixture has an open top surface for the water tank, and mounting sides are provided around the top surface. The test fixing plate is fitted to the mounting sides, and a transparent plate is provided on the test fixing plate. The transparent plate is used to observe the test status of the motor under test and to prevent water from spraying out.

[0009] As described above, a water pump motor testing fixture includes a water pipe assembly comprising a tee connector and a connecting pipe. The tee connector has a first interface, a second interface, and a third interface. The first interface is connected to the motor positioning assembly, the second interface is connected to the valve assembly, the third interface is connected to one end of the connecting pipe, and the other end of the connecting pipe is connected to the test pressure gauge.

[0010] As described above, a water pump motor testing fixture has several threaded holes on the test fixing plate. These threaded holes are used in conjunction with bolts to install and fix the test pressure gauge, the motor positioning assembly, and the valve assembly.

[0011] As described above, in a water pump motor testing fixture, the inner wall of the water tank is provided with an anti-rust coating, which is an epoxy resin coating or a polytetrafluoroethylene coating.

[0012] As described above, a water pump motor testing fixture has a drain valve at the bottom of the water tank, which is used to drain the test water in the water tank.

[0013] As described above, a water pump motor testing fixture has a water level observation window on the side of the water tank, which is used to observe the water level height inside the water tank.

[0014] As described above, in a water pump motor testing fixture, the transparent plate is an acrylic plate or a polycarbonate plate, and the transparent plate is sealed to the edge of the opening provided on the test fixing plate by a sealing strip.

[0015] As described above, in a water pump motor testing fixture, the connecting pipe is a flexible hose, and the two ends of the flexible hose are connected to the test pressure gauge and the tee connector respectively via quick-release couplings.

[0016] The beneficial effects of this utility model are as follows: the water tank serves to contain the test water, providing a stable water circulation for the entire testing system; the test fixing plate serves as the mounting base for the tooling, supporting and installing the test pressure gauge, the motor positioning assembly, the water pipe assembly, and the valve assembly, ensuring the stability of each component during testing; the test pressure gauge monitors the performance parameters of the motor under test in real time; the motor positioning assembly fixes the motor under test, ensuring its axis is aligned with the motor positioning assembly, avoiding water pressure leakage or measurement errors caused by misalignment during testing; the water pipe assembly forms a closed water circulation path, connecting and cooperating with the water tank, motor positioning assembly, test pressure gauge, and valve assembly to realize water delivery and return; and the valve assembly controls the opening and closing of the water path. This utility model's optimized structure and modular integration achieve an efficient and accurate motor testing solution, significantly reducing labor costs and defect rates, and improving testing efficiency for batch motor testing on assembly lines. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the assembly structure of the motor positioning component, water pipe component, and valve component.

[0021] Figure 3 This is an exploded structural diagram of the motor positioning assembly (including the motor under test);

[0022] Figure 4 This is a schematic diagram of the limiting and fixing plate;

[0023] Figure 5 This is a structural diagram of the water tank;

[0024] Figure 6 This is a structural schematic diagram of the test fixture;

[0025] Figure 7 This is a structural diagram of a water pipe assembly. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figure 1 and Figure 7 As shown, in this embodiment, the present invention includes a water tank 1 that can be placed on the assembly line table and a test fixing plate 2. The test fixing plate 2 is disposed on the top of the water tank 1. The water tank 1 is used to contain test water. The test fixing plate 2 is provided with a test pressure gauge 3, a motor positioning assembly 4, a water pipe assembly 5, and a valve assembly 6. The motor positioning assembly 4, the test pressure gauge 3, and the valve assembly 6 are interconnected and cooperate with each other through the water pipe assembly 5. The motor positioning assembly 4 is used to limit the motor under test. The test pressure gauge 3 is used to test the motor under test. The valve assembly 6 is used to control the opening and closing of the water circuit. Therefore, the water tank 1 serves to contain the test water and provide a stable water circulation for the entire testing system. The test fixing plate 2 is the mounting base for the tooling, supporting and installing the test pressure gauge 3, the motor positioning assembly 4, the water pipe assembly 5, and the valve assembly 6, ensuring the stability of each component during testing. The test pressure gauge 3 monitors the performance parameters of the motor under test in real time. The motor positioning assembly 4 fixes the motor under test, ensuring its axis is aligned with the motor positioning assembly 4, avoiding water pressure leakage or measurement errors caused by misalignment during testing. The water pipe assembly 5 forms a closed water circulation path, connecting and cooperating with the water tank 1, the motor positioning assembly 4, the test pressure gauge 3, and the valve assembly 6 to realize water delivery and return. The valve assembly 6 controls the opening and closing of the water path. This utility model's structural optimization and modular integration achieves an efficient and accurate motor testing solution, significantly reducing labor costs and defect rates, and improving testing efficiency for batch motor testing on assembly lines.

[0028] Furthermore, in this embodiment, the motor positioning assembly 4 includes a test positioning mold 40 and a limiting fixing plate 41. The test positioning mold 40 is mounted on the limiting fixing plate 41 and is used to position the motor under test. The limiting fixing plate 41 is provided with limiting protrusions 410, which engage with the motor under test for limiting. Thus, the test positioning mold 40 uses a contoured structure to limit the motor's axis, ensuring stability during testing. The limiting fixing plate 41 serves as the mounting base for the test positioning mold 40, providing stable structural support. The limiting fixing plate 41 also supports and fixes the limiting protrusions 410. The limiting protrusions 410 engage with the external structure of the motor under test to prevent rotation or translation during testing. Friction protrusions are provided on the mating surface between the limiting protrusions 410 and the motor under test to enhance friction and prevent vibration during testing from causing the motor to loosen, thus affecting test stability.

[0029] Furthermore, in this embodiment, the top surface of the water tank 1 is open, and mounting sides 10 are provided around the top surface. The test fixing plate 2 is limited and fitted on the mounting sides 10. A transparent plate 7 is provided on the test fixing plate 2. The transparent plate 7 is used to observe the test status of the motor under test and to prevent water from spraying out. Thus, the purpose of the open top surface of the water tank 1 is to place and facilitate the replacement of the test fixing plate 2, while also facilitating direct water filling and water level observation. The mounting sides secure the test fixing plate 2 tightly to the top of the water tank 1 with bolts, preventing the test fixing plate 2 from moving freely during testing and preventing test water from spraying out of the opening. The transparent plate 7 serves to observe the test status of the motor under test, improving operational safety.

[0030] Furthermore, in this embodiment, the water pipe assembly 5 includes a tee connector 50 and a connecting pipe 51. The tee connector 50 has a first interface, a second interface, and a third interface. The first interface is connected to the motor positioning assembly 4, the second interface is connected to the valve assembly 6, and the third interface is connected to one end of the connecting pipe 51. The other end of the connecting pipe 51 is connected to the test pressure gauge 3. Thus, the tee connector 50 serves to distribute water flow and transmit pressure. The first interface, connected to the motor positioning assembly 4, forms the main test water path. The second interface, connected to the valve assembly 6, controls the start or stop of the test. The third interface, connected to the test pressure gauge 3, monitors the water pressure. The connecting pipe 51 is a flexible hose, serving as a connection between the high-pressure water path and the test pressure gauge 3, transmitting the test water pressure to the test pressure gauge 3. The flexible hose also prevents vibration from interfering with the stability of the test.

[0031] Furthermore, in this embodiment, the test fixing plate 2 is provided with several threaded holes, which cooperate with bolts to install and fix the test pressure gauge 3, the motor positioning assembly 4, and the valve assembly 6. Thus, the test fixing plate 2 provides support and fixation for the several threaded holes. The design of the threaded holes cooperating with bolts facilitates the independent installation and removal of the fixed test pressure gauge 3, motor positioning assembly 4, and valve assembly 6, making maintenance and replacement easier. At the same time, the layout of the several threaded holes can be adjusted to support test pressure gauges 3, motor positioning assemblies 4, or valve assemblies 6 of different sizes, reducing design costs and improving equipment versatility.

[0032] Optionally, in this embodiment, the inner wall of the water tank 1 is provided with an anti-rust coating, which is an epoxy resin coating or a polytetrafluoroethylene coating. Therefore, the epoxy resin coating or polytetrafluoroethylene coating used in the water tank 1 prevents corrosion and extends the service life of the water tank 1.

[0033] Furthermore, in this embodiment, a drain valve is provided at the bottom of the water tank 1, which is used to drain the test water in the water tank 1. Thus, the purpose of the drain valve in the water tank 1 is to ensure complete drainage using gravity, facilitating the replacement of the test water. When testing is not required, the test water is drained to prevent the growth of microorganisms or insects, ensuring the reliability of the water tank 1 and extending the equipment's lifespan.

[0034] Furthermore, in this embodiment, a water level observation window is provided on the side of the water tank 1, which is used to observe the water level height inside the water tank 1. Therefore, the water tank 1 is equipped with a water level observation window, which allows operators to directly observe and judge the water level in the water tank 1, avoiding test interruptions due to insufficient water level or overflow due to excessive water level, and providing an efficient and stable testing environment.

[0035] Furthermore, in this embodiment, the transparent plate 7 is an acrylic plate or a polycarbonate plate, and the transparent plate 7 is sealed to the edge of the opening provided on the test fixing plate 2 by a sealing strip. Therefore, the use of acrylic or polycarbonate plates for the transparent plate 7 maintains high transparency, ensuring that operators can clearly observe the motor test status. It is also scratch-resistant, has good physical stability, and can withstand sudden unexpected events such as sudden changes in water pressure during testing. The sealing strip serves to fill and seal, preventing high-pressure water from spraying out from the edge of the transparent plate during testing, thus protecting the operator's safety.

[0036] Furthermore, in this embodiment, the connecting pipe 51 is a flexible hose, and its two ends are connected to the test pressure gauge 3 and the tee connector 50 respectively via quick-release couplings. Thus, the flexible hose absorbs vibration energy through bending deformation, reducing mechanical impact on the pressure gauge. The quick-release couplings connect / disconnect via snaps or threaded knobs, significantly shortening component replacement time. The design of the connecting pipe 51 achieves a balance between testing accuracy, operational efficiency, and equipment reliability through vibration isolation from the flexible hose, rapid maintenance via the quick-release couplings, high-pressure sealing, and optimized durability.

[0037] The working principle of this utility model is as follows:

[0038] The operator positions the motor under test on the motor positioning assembly 4, and then starts turning the valve assembly 6. The test fixture begins to work, and the operator begins to observe the value of the test pressure gauge 3. At the same time, the operator observes the state of the test water in the water tank 1 through the transparent plate 7. After the motor completes the test, the motor is removed, and the next motor is tested again, and so on.

[0039] It should be understood that the terms "first," "second," etc., are used in this utility model to describe various information, but this information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of this utility model, "first" information can also be referred to as "second" information, and similarly, "second" information can also be referred to as "first" information. In addition, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0040] The above embodiments do not limit the scope of protection of this utility model. All equivalent modifications and variations made by those skilled in the art without departing from the overall concept of this utility model shall still fall within the scope of this utility model.

Claims

1. A water pump motor testing fixture, characterized in that, It includes a water tank (1) that can be placed on the assembly line table and a test fixing plate (2). The test fixing plate (2) is set on the top of the water tank (1). The water tank (1) is used to hold test water. The test fixing plate (2) is equipped with a test pressure gauge (3), a motor positioning assembly (4), a water pipe assembly (5), and a valve assembly (6). The motor positioning assembly (4), the test pressure gauge (3), and the valve assembly (6) are connected and cooperate with each other through the water pipe assembly (5). The motor positioning assembly (4) is used to limit the motor under test. The test pressure gauge (3) is used to test the motor under test. The valve assembly (6) is used to control the opening and closing of the water circuit.

2. The water pump motor testing fixture according to claim 1, characterized in that, The motor positioning assembly (4) includes a test positioning mold (40) and a limiting fixing plate (41). The test positioning mold (40) is installed on the limiting fixing plate (41) and is used to position the motor under test. The limiting fixing plate (41) is provided with a limiting protrusion (410) and the limiting protrusion (410) cooperates with the motor under test for limiting.

3. The water pump motor testing fixture according to claim 1, characterized in that, The top surface of the water tank (1) is open, and the top surface is provided with mounting sides (10) around it. The test fixing plate (2) is limited and fitted on the mounting sides (10). The test fixing plate (2) is provided with a transparent plate (7), which is used to observe the test status of the motor under test and prevent water from spraying out.

4. The water pump motor testing fixture according to claim 1, characterized in that, The water pipe assembly (5) includes a tee connector (50) and a connecting pipe (51). The tee connector (50) is provided with a first interface, a second interface and a third interface. The first interface is connected to the motor positioning assembly (4), the second interface is connected to the valve assembly (6), the third interface is connected to one end of the connecting pipe (51), and the other end of the connecting pipe (51) is connected to the test pressure gauge (3).

5. The water pump motor testing fixture according to claim 1, characterized in that, The test fixing plate (2) is provided with several threaded holes, which are used in conjunction with bolts to install and fix the test pressure gauge (3), the motor positioning assembly (4) and the valve assembly (6).

6. The water pump motor testing fixture according to claim 1, characterized in that, The inner wall of the water tank (1) is provided with an anti-rust coating, which is an epoxy resin coating or a polytetrafluoroethylene coating.

7. The water pump motor testing fixture according to claim 1, characterized in that, The bottom of the water tank (1) is provided with a drain valve, which is used to drain the test water in the water tank (1).

8. The water pump motor testing fixture according to claim 1, characterized in that, The side of the water tank (1) is provided with a water level observation window, which is used to observe the water level height in the water tank (1).

9. A water pump motor testing fixture according to claim 3, characterized in that, The transparent plate (7) is an acrylic plate or a polycarbonate plate, and the transparent plate (7) is sealed to the edge of the opening provided on the test fixing plate (2) by a sealing strip.

10. A water pump motor testing fixture according to claim 4, characterized in that, The connecting pipe (51) is a flexible hose, and the two ends of the flexible hose are connected to the test pressure gauge (3) and the tee connector (50) respectively through quick-release connectors.

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