An adjustable amorphous ribbon winding device
By designing an adjustable amorphous ribbon winding device, and utilizing a combination of components such as a frame, winding mechanism, and guide disk, the problem of existing devices being unable to adapt to winding amorphous ribbons of different specifications and sizes is solved, achieving flexible winding adjustment and efficient amorphous ribbon collection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG DONGYANG TENGHUI NEW MATERIAL CO LTD
- Filing Date
- 2025-09-04
- Publication Date
- 2026-07-24
AI Technical Summary
Existing winding devices have a fixed structure, making it difficult to flexibly adapt to the winding requirements of amorphous ribbons of different specifications and sizes, especially since the winding spacing cannot be easily adjusted.
An adjustable amorphous ribbon winding device was designed. Through the combination of components such as a frame, winding mechanism, open clamp, guide plate, threaded sleeve, screw and electric push rod, the position adjustment of the guide plate and open clamp and the positioning of the amorphous ribbon are realized, which can adapt to the winding of amorphous ribbons of different widths.
This improves the versatility and applicability of the device, enabling it to easily adapt to winding amorphous ribbons with different widths and tension requirements, thereby increasing operating efficiency and winding flexibility.
Smart Images
Figure CN224554168U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of winding device technology, and more specifically, to an adjustable amorphous ribbon winding device. Background Technology
[0002] Amorphous ribbon, as a novel soft magnetic material, possesses excellent properties such as high saturation magnetic induction, energy saving, and low heat generation due to its unique microstructure. Its applications in industrial production are becoming increasingly widespread, including in the manufacture of power electronic devices such as motor stator cores, transformers, and inductors. In these applications, winding amorphous ribbon into coils or windings of various shapes and specifications according to specific requirements is a crucial step.
[0003] Existing winding devices have many problems when winding amorphous ribbons. The structure of traditional winding devices is mostly fixed, making it difficult to flexibly adapt to the winding requirements of amorphous ribbons of different specifications and sizes. For example, the width of different amorphous ribbons may vary from a few millimeters to tens of millimeters, and existing devices cannot easily adjust the winding spacing.
[0004] To address the aforementioned problems, this application provides an adjustable amorphous ribbon winding device. Utility Model Content
[0005] The adjustable amorphous ribbon winding device provided in this application adopts the following technical solution:
[0006] An adjustable amorphous ribbon winding device includes a frame, a winding mechanism provided on the outside of the frame, and the winding mechanism extending into the inside of the frame;
[0007] The winding mechanism includes an open clamp, which is embedded inside a frame. A motor is fixedly connected to the inner wall of one side of the frame. The output shaft of the motor is fixedly connected to one end of the open clamp. Multiple slots are provided at the top and bottom of the open clamp, and the multiple slots are evenly distributed in a straight line. A guide plate is sleeved on the outside of the open clamp. A threaded sleeve is embedded inside the guide plate. A screw is threaded into the threaded sleeve. A square rod is embedded on the inner side of the top of the screw. The top of the square rod is fixedly connected to the open clamp. The bottom of the screw extends into one of the slots. A connecting component is provided on the outside of the threaded sleeve.
[0008] Furthermore, the connecting component includes an anti-slip sleeve, which is fixedly fitted onto the outside of the threaded sleeve, and the threaded sleeve is movably connected to the guide plate via a bearing.
[0009] By using the above technical solution and setting an anti-slip sleeve, the friction between the palm and the threaded sleeve can be increased, thereby improving the operating efficiency.
[0010] Furthermore, a push plate is movably sleeved on the outer side of the opening clamp, and two electric push rods are fixedly connected to one side of the push plate. One end of each of the two electric push rods extends into the interior of the frame and is fixedly connected to the inner wall of the other side of the frame.
[0011] The above technical solution, through the cooperation of two electric push rods and push plate, makes it easy to push the wound amorphous ribbon out from the outside of the open clamp in the later stage.
[0012] Furthermore, two guide frames are movably embedded inside the frame. The outer sides of the two guide frames are made of anti-slip material, and the bottom of the two guide frames is provided with a support plate. The two support plates are fixedly embedded inside the frame.
[0013] The above technical solution, by setting two support plates, can effectively support the two guide frames.
[0014] Furthermore, a collection frame is provided at the bottom of the guide plate, and a fixing frame is fitted on the outside of the collection frame.
[0015] The above technical solution allows for the collection of wound amorphous ribbon by setting up a collection frame.
[0016] Furthermore, the fixing bracket is fixedly embedded inside the frame, and the opening clamp is movably connected to the frame via a bearing.
[0017] The above technical solution makes the opening clamp more stable and secure when rotating.
[0018] In summary, this application includes the following beneficial technical effects:
[0019] During use, the position of the guide plate can be adjusted according to the width of the amorphous ribbon. First, hold the anti-slip sleeve and rotate it to make the threaded sleeve rotate. Since the square rod matches the screw, it can limit the screw, allowing the screw to move vertically upward. When the screw disengages from the open clamp, the guide plate is no longer restricted. At this time, the guide plate can be moved horizontally. When the distance between the guide plate and the push plate is at an appropriate length, the anti-slip sleeve can be rotated in the opposite direction to make the threaded sleeve rotate in the opposite direction. The guide plate is then repositioned by the screw. With the above structure, it can easily adapt to the winding of amorphous ribbons with different widths and tension requirements, greatly improving the versatility and applicability of the device. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this application;
[0021] Figure 2 This is a side perspective view of this application;
[0022] Figure 3This is a partial perspective view of this application;
[0023] Figure 4 This is a diagram of the opening clip in this application.
[0024] Explanation of the labels in the diagram:
[0025] 1. Frame; 2. Open clamp; 3. Motor; 4. Guide plate; 5. Threaded sleeve; 6. Screw; 7. Square rod; 8. Anti-slip sleeve; 9. Push plate; 10. Electric push rod; 11. Guide frame; 12. Pallet; 13. Collection frame; 14. Fixing frame. Detailed Implementation
[0026] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0027] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0029] Example:
[0030] This application discloses an adjustable amorphous ribbon winding device. Please refer to [link to relevant documentation]. Figure 1 and Figure 4 The frame includes a frame 1, with a winding mechanism on the outside of the frame 1 and the winding mechanism extending into the inside of the frame 1.
[0031] The winding mechanism includes an open clamp 2, which is embedded inside the frame 1. A motor 3 is fixedly connected to the inner wall of one side of the frame 1. The output shaft of the motor 3 is fixedly connected to one end of the open clamp 2. Multiple slots are opened at the top and bottom of the open clamp 2. The multiple slots are evenly distributed in a straight line. A guide plate 4 is sleeved on the outside of the open clamp 2. A threaded sleeve 5 is embedded inside the guide plate 4. A screw 6 is threaded into the threaded sleeve 5. A square rod 7 is embedded on the inner side of the top of the screw 6. The top of the square rod 7 is fixedly connected to the open clamp 2. The bottom of the screw 6 extends into one of the slots.
[0032] Please see Figure 3 The threaded sleeve 5 is provided with a connecting component on the outside. The connecting component includes an anti-slip sleeve 8, which is fixedly sleeved on the outside of the threaded sleeve 5. The threaded sleeve 5 and the guide plate 4 are connected by a bearing.
[0033] Please see Figure 1 and Figure 2 A push plate 9 is movably sleeved on the outside of the open clamp 2. Two electric push rods 10 are fixedly connected to one side of the push plate 9. One end of each electric push rod 10 extends into the inside of the frame 1 and is fixedly connected to the inner wall of the other side of the frame 1. Two guide frames 11 are movably embedded inside the frame 1. The outside of each guide frame 11 is made of anti-slip material. Each guide frame 11 has a support plate 12 at its bottom. Both support plates 12 are fixedly embedded inside the frame 1.
[0034] Please see Figure 1 The bottom of the guide plate 4 is provided with a collection frame 13, and a fixing frame 14 is sleeved on the outside of the collection frame 13. The fixing frame 14 is fixedly embedded in the frame 1, and the opening clamp 2 is connected to the frame 1 by a bearing.
[0035] The implementation principle of this embodiment is as follows: During use, the position of the guide plate 4 can be adjusted according to the width of the amorphous ribbon. First, hold the anti-slip sleeve 8 and rotate it, causing the threaded sleeve 5 to rotate. Since the square rod 7 matches the screw 6, it can limit the screw 6, allowing the screw 6 to move vertically upward. When the screw 6 disengages from the open clamp 2, the guide plate 4 is no longer restricted, and the guide plate 4 can then be moved horizontally. When the distance between the guide plate 4 and the push plate 9 is at an appropriate length, it can be reversed. Rotating the anti-slip sleeve 8 causes the threaded sleeve 5 to rotate in the opposite direction, and the guide plate 4 is repositioned by the screw 6. Then, the positions of the two guide frames 11 can be adjusted. First, the amorphous ribbon is passed through the inside of the two guide frames 11. The two guide frames 11 can limit the amorphous ribbon. The inside of the guide frame 11 has a high smoothness and slides very smoothly. Then, the amorphous ribbon is passed through the gap between the clamps, and the motor 3 is started. By driving the open clamp 2 to rotate, the amorphous ribbon is wound around the outside of the open clamp 2.
[0036] After winding is completed, the guide plate 4 can be removed first, and then the two electric push rods 10 can be activated to push the amorphous ribbon outside the open clamp 2 through the push plate 9, so that the amorphous ribbon falls into the collection frame 13 for rapid collection.
[0037] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An adjustable amorphous ribbon winding device, comprising a frame (1), characterized in that: The frame (1) is provided with a winding mechanism on the outside, and the winding mechanism extends into the frame (1); The winding mechanism includes an open clamp (2), which is embedded inside the frame (1). A motor (3) is fixedly connected to the inner wall of one side of the frame (1). The output shaft of the motor (3) is fixedly connected to one end of the open clamp (2). Multiple slots are provided at the top and bottom of the open clamp (2). The multiple slots are evenly distributed in a straight line. A guide plate (4) is sleeved on the outside of the open clamp (2). A threaded sleeve (5) is embedded inside the guide plate (4). A screw (6) is threaded into the threaded sleeve (5). A square rod (7) is embedded on the inner side of the top of the screw (6). The top of the square rod (7) is fixedly connected to the open clamp (2). The bottom end of the screw (6) extends into one of the slots. A connecting component is provided on the outside of the threaded sleeve (5).
2. The adjustable amorphous ribbon winding device according to claim 1, characterized in that: The connecting component includes an anti-slip sleeve (8), which is fixedly sleeved on the outside of the threaded sleeve (5). The threaded sleeve (5) and the guide plate (4) are connected by a bearing.
3. The adjustable amorphous ribbon winding device according to claim 1, characterized in that: A push plate (9) is movably sleeved on the outside of the opening clip (2). Two electric push rods (10) are fixedly connected to one side of the push plate (9). One end of each of the two electric push rods (10) extends into the frame (1) and is fixedly connected to the inner wall of the other side of the frame (1).
4. The adjustable amorphous ribbon winding device according to claim 1, characterized in that: The frame (1) is movably embedded with two guide frames (11). The outer sides of the two guide frames (11) are made of anti-slip material. The bottom of the two guide frames (11) is provided with a support plate (12). The two support plates (12) are fixedly embedded inside the frame (1).
5. An adjustable amorphous ribbon winding device according to claim 1, characterized in that: The bottom of the guide plate (4) is provided with a collection frame (13), and a fixing frame (14) is sleeved on the outside of the collection frame (13).
6. An adjustable amorphous ribbon winding device according to claim 5, characterized in that: The fixing frame (14) is fixedly embedded inside the frame (1), and the opening clip (2) is movably connected to the frame (1) through a bearing.