Durable electrical connector with anti-pullout impact structure

By introducing a pin buffer structure and a threaded locking mechanism into the electrical connector, the stability problem of traditional electrical connectors under insertion/removal and vibration environments is solved, achieving the effects of resisting insertion/removal impacts and preventing loosening, thus ensuring signal continuity.

CN224554896UActive Publication Date: 2026-07-24ZHEJIANG ZHONGHANG NEW ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG ZHONGHANG NEW ENERGY CO LTD
Filing Date
2025-08-15
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Traditional electrical connectors are prone to pin bending, socket deformation, plating wear, and signal interruption under frequent plugging and unplugging and vibration environments. Furthermore, the housing is easily cracked or the pins break, making them unable to effectively resist plugging and unplugging impacts.

Method used

A pin buffer structure and a threaded locking mechanism were designed. The pin buffer structure absorbs mechanical stress, and the threaded connecting rod achieves a stable connection to prevent loosening. The protective sleeve and guide structure prevent the pin from being inserted backwards.

Benefits of technology

It effectively absorbs mechanical stress during the insertion and removal process, improves connection stability, prevents connector loosening and damage, and ensures stable signal transmission.

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Abstract

The utility model discloses a durable electric connector with anti-pulling and anti-impact structure, including connector plug and connector socket, be provided with the connecting pin on the connector plug, be provided with the connecting jack on the connector socket, and be provided with the pin buffer structure in the connecting jack, when the connector plug is connected with the connector socket, and the connecting pin is inserted into the connecting jack, and is contacted with the pin buffer structure, and the function of anti-pulling and anti-impact is realized through the pin buffer structure. The utility model directly absorbs the mechanical stress in the process of plugging through the pin buffer structure, avoids the deformation or damage of the connecting pin / jack because of instantaneous impact.
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Description

Technical Field

[0001] This utility model relates to an electrical connector, specifically a durable electrical connector with an anti-plugging impact structure. Background Technology

[0002] In industrial equipment, transportation vehicles, and mobile electronic devices, electrical connectors require frequent plugging and unplugging and must withstand mechanical vibration and impact. Traditional electrical connectors suffer from the following drawbacks: the pins and sockets make rigid contact without any cushioning structure. The instantaneous impact force generated by repeated plugging and unplugging can easily cause the pins to bend, the sockets to deform, or the plating to wear off, leading to poor contact or even electrical failure. Traditional snap-fit ​​or friction locking methods are prone to loosening under vibration (such as in bumpy vehicle conditions), causing signal interruption and, in severe cases, equipment shutdown. Furthermore, the precision terminals inside the connector are directly exposed to the path of external force, and lateral impacts can easily cause the shell to crack or the pins to break collectively. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a durable electrical connector with an anti-plugging impact structure, so as to solve the problems existing in the background art.

[0004] The durable electrical connector with an anti-plug-in impact structure of this utility model is achieved through the following technical solution, including a connector plug and a connector socket; The connector plug is provided with a connecting pin, and the connector socket is provided with a connecting hole, and a pin buffer structure is provided in the connecting hole; when the connector plug is connected to the connector socket, the connecting pin is inserted into the connecting hole and contacts the pin buffer structure, thereby achieving the function of resisting insertion and removal impact through the pin buffer structure.

[0005] As a preferred technical solution, the connector plug is provided with a plug baffle, and the connector socket is provided with a socket baffle; The plug baffle is fixed with connecting rods by bearings on all four sides, and the ends of the connecting rods are provided with threaded heads. The socket baffle is provided with threaded holes around its perimeter, and the threaded holes correspond to the threaded heads at the ends of the connecting rods. When the connector plug and connector socket are inserted, the threaded heads are threaded into the threaded holes, thereby achieving a stable connection between the connector plug and connector socket and preventing them from loosening. The connecting rod is placed on the outside of the connector plug and connector socket. When subjected to external impact, the connecting rod first bears the impact, further protecting the connector plug and connector socket.

[0006] As a preferred technical solution, the pin buffer structure includes a compression spring disposed at the bottom of the connection socket and a connecting plate; The connecting plate guide is located at the bottom of the connecting socket, and the compression spring is placed between the connecting plate and the connecting socket; the connecting plate is connected to the main board of the connector socket through the spring wire, thereby achieving the effect of conduction.

[0007] As a preferred technical solution, a protective sleeve is provided on the outside of the connector plug, and the protective sleeve is placed on the connector socket when the connector plug is connected to the connector socket.

[0008] As a preferred technical solution, a guide block is provided on the inner side of the protective sleeve, and a guide groove is provided on the connector socket; When the protective sleeve is placed on the connector socket, it is guided by the guide block and guide groove to prevent the connecting pins from being inserted into the connecting socket in reverse.

[0009] The beneficial effects of this utility model are: This invention directly absorbs the mechanical stress during the insertion and removal process through a pin buffer structure, preventing the connection pins / holes from deforming or being damaged by instantaneous impact.

[0010] This invention achieves rigid locking through a threaded locking mechanism and a connecting rod fixed by bearings around the perimeter, significantly improving the stability of the plug-socket connection and preventing accidental loosening caused by vibration or external force. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 and Figure 3 This is a schematic diagram of the exploded structure of this utility model; Figure 4 This is a schematic diagram of the pin buffer structure of this utility model.

[0013] Explanation of reference numerals in the attached figures

[0014] 1. Connector plug; 2. Connector socket; 3. Connecting pin; 4. Connecting socket; 5. Plug cover; 6. Socket cover; 7. Connecting rod; 9. Threaded head; 10. Threaded hole; 11. Compression spring; 12. Connecting plate; 13. Protective sleeve; 14. Guide block; 15. Guide groove. Detailed Implementation

[0015] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.

[0016] like Figures 1-2 As shown, the present invention provides a durable electrical connector with an anti-plugging impact structure, comprising a connector plug 1 and a connector socket 2. The connector plug 1 is provided with a connecting pin 3, and the connector socket 2 is provided with a connecting hole 4, and a pin buffer structure is provided in the connecting hole 4; when the connector plug 1 is connected to the connector socket 2, the connecting pin 3 is inserted into the connecting hole 4 and contacts the pin buffer structure, thereby achieving the function of resisting insertion and removal impact through the pin buffer structure.

[0017] The connector plug 1 is provided with a plug baffle 5, and the connector socket 2 is provided with a socket baffle 6. The plug baffle 5 is fixed with connecting rods 7 around its perimeter by bearings, and the end of the connecting rod 7 is provided with a threaded head 9. The socket baffle 6 is provided with threaded holes 10 around its perimeter, and the threaded holes 10 correspond to the threaded head 9 at the end of the connecting rod 7. When the connector plug 1 is inserted into the connector socket 2, the threaded head 9 is threaded into the threaded hole 10, thereby achieving a stable connection between the connector plug 1 and the connector socket 2 and preventing them from loosening. The connecting rod 7 is placed on the outside of the connector plug 1 and the connector socket 2. When subjected to external impact, the connecting rod 7 first bears the impact, further protecting the connector plug 1 and the connector socket 2.

[0018] The pin buffer structure includes a compression spring 11 and a connecting plate 12 disposed at the bottom of the connection socket 4; The connecting plate 12 is guided and positioned at the bottom of the connecting socket 4, and the compression spring 11 is placed between the connecting plate 12 and the connecting socket 4; the connecting plate 12 is connected to the main board of the connector socket 2 through the spring wire, thereby achieving the effect of conduction.

[0019] In order to provide protection, in this embodiment, a protective sleeve 13 is provided on the outside of the connector plug 1. When the connector plug 1 is connected to the connector socket 2, the protective sleeve 13 is fitted onto the connector socket 2.

[0020] In order to achieve the effect of insertion guidance, in this embodiment, a guide block 14 is provided on the inner side of the protective sleeve 13, and a guide groove 15 is provided on the connector socket 2; When the protective sleeve 13 is placed on the connector socket 2, it is guided by the guide block 14 and the guide groove 15, thereby preventing the connecting pin 3 from being inserted into the connecting socket 4 in reverse.

[0021] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. A durable electrical connector with an anti-plugging impact structure, characterized in that, Includes a connector plug (1) and a connector socket (2); The connector plug (1) is provided with a connecting pin (3), and the connector socket (2) is provided with a connecting hole (4), and a pin buffer structure is provided in the connecting hole (4); when the connector plug (1) is connected to the connector socket (2), the connecting pin (3) is inserted into the connecting hole (4) and contacts the pin buffer structure, thereby achieving the function of resisting insertion and removal impact through the pin buffer structure; The pin buffer structure includes a compression spring (11) disposed at the bottom of the connection socket (4) and a connecting plate (12); The connecting plate (12) is guided and positioned at the bottom of the connecting socket (4), and the compression spring (11) is positioned between the connecting plate (12) and the connecting socket (4); The connecting plate (12) is connected to the main board of the connector socket (2) via a spring wire, thereby achieving the effect of conduction.

2. The durable electrical connector with an anti-plugging impact structure according to claim 1, characterized in that: The connector plug (1) is provided with a plug baffle (5), and the connector socket (2) is provided with a socket baffle (6); The plug baffle (5) is fixed with connecting rods (7) by bearings on all four sides, and the end of the connecting rod (7) is provided with a threaded head (9).

3. The durable electrical connector with an anti-plugging impact structure according to claim 2, characterized in that: The socket baffle (6) is provided with threaded holes (10) around its perimeter, and the threaded holes (10) correspond to the threaded head (9) at the end of the connecting rod (7). When the connector plug (1) is inserted into the connector socket (2), the threaded head (9) is threaded into the threaded hole (10), thereby achieving a stable connection between the connector plug (1) and the connector socket (2) and preventing them from coming loose.

4. The durable electrical connector with an anti-plugging impact structure according to claim 3, characterized in that: The connecting rod (7) is placed outside the connector plug (1) and the connector socket (2). When subjected to external impact, the connecting rod (7) first bears the impact, further protecting the connector plug (1) and the connector socket (2).

5. The durable electrical connector with an anti-plugging impact structure according to claim 1, characterized in that: A protective sleeve (13) is provided on the outside of the connector plug (1). When the connector plug (1) is connected to the connector socket (2), the protective sleeve (13) is fitted onto the connector socket (2).

6. The durable electrical connector with an anti-plugging impact structure according to claim 5, characterized in that: The inner side of the protective sleeve (13) is provided with a guide block (14), and the connector socket (2) is provided with a guide groove (15); When the protective sleeve (13) is placed on the connector socket (2), it is guided by the guide block (14) and the guide groove (15) to prevent the connecting pin (3) from being inserted into the connecting socket (4) in reverse.