A punching and pasting integrated mechanism

By designing a punching and bonding integrated mechanism, the radar bracket can be processed synchronously at a single station, solving the problem of low efficiency in traditional step-by-step processing, improving processing accuracy and efficiency, and saving space.

CN224586748UActive Publication Date: 2026-08-04CHANGSHA GACC-TONG YANG AUTOMOBILE COMPONENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-24
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

In the traditional radar bracket assembly process, punching and pasting operations are completed in separate steps, resulting in low processing efficiency, large footprint, poor precision, and complex operation, making it difficult to meet production needs.

Method used

Design a punching and bonding integrated mechanism to achieve simultaneous punching and bonding operations in a single station. Utilize a cylinder to drive the sliding plate and passive seat, and integrate slide rail and dovetail rail structures to ensure processing accuracy and efficient use of equipment space.

Benefits of technology

It significantly shortens the processing cycle, saves factory workshop space resources, improves processing accuracy and efficiency, and reduces assembly deviations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mechanism of punching and pasting integration, the utility model relates to punching and pasting technical field, the utility model discloses a support frame, the outer wall fixedly connected with auxiliary device of support plate, through setting up auxiliary device, this mechanism realizes the synchronous operation of punching and pasting through single station, eliminates station conversion and process waiting time, and the processing period of single support is greatly shortened, and the punching and pasting function is integrated in single station, reduces the installation space of equipment required through structural optimization and integration, can effectively save the site resource of factory workshop, realizes the three in one of upper and lower movement, support positioning and pasting function through lower knife base connecting rod mechanism, before upper knife punching, lower knife base is contacted with the skin through connecting rod linkage and rises, and two operations are completed synchronously under the punching pressure, ensure that the support and the skin are processed in the same station, same positioning datum, greatly reduce the purpose of assembly deviation.
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Description

Technical Field

[0001] This utility model relates to the field of punching and bonding technology, specifically a punching and bonding integrated mechanism. Background Technology

[0002] In the field of radar manufacturing, the assembly process of radar brackets has a significant impact on the overall performance and production efficiency of radar.

[0003] In the traditional radar bracket assembly process, punching and pasting operations usually need to be completed at two separate workstations. This step-by-step processing method has many drawbacks and has become a bottleneck restricting the improvement of production efficiency and product quality. In terms of processing efficiency, since the process needs to be transferred between different workstations, workstation switching and process waiting time are inevitable. Every time the material is transferred from the punching workstation to the pasting workstation, it is accompanied by the start-up and shutdown of the equipment, material handling and repositioning. These links not only consume a lot of time, but also increase the labor operation cost, resulting in a long processing cycle for a single bracket, which is difficult to meet the ever-increasing production demand. Utility Model Content

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a punching and bonding integrated mechanism, which solves the problems of low processing efficiency, large footprint, poor precision, and complex operation of traditional processes.

[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a punching and bonding integrated mechanism, comprising: a support frame, an auxiliary device fixedly connected to the outer wall of the support plate, the auxiliary device being movable by sliding, a bonding device fixedly connected to the top of the auxiliary device, the auxiliary device including a base plate, a slide rail fixedly connected to the top of the base plate, a moving plate slidably connected to the outer wall of the slide rail, and a cylinder fixedly connected to the side wall of the moving plate. This mechanism achieves simultaneous punching and bonding operations in a single station, eliminating station switching and process waiting time, and significantly shortening the processing cycle of a single support.

[0006] Preferably, the bottom end of the base plate is fixedly connected to the outer wall of the support frame, and the end of the cylinder away from the moving plate is fixedly connected to an external fixing device.

[0007] Preferably, the sidewall of the movable plate is symmetrically rotatably connected to a connecting rod, and the end of the connecting rod away from the movable plate is rotatably connected to a passive seat, the outer wall of the passive seat being slidably connected to the outer wall of the support frame.

[0008] Preferably, the inner wall of the passive seat is symmetrically slidably connected with a dovetail rail, and the end of the dovetail rail away from the passive seat is fixedly connected to the outer wall of the support frame. The punching and pasting functions are integrated into a single workstation. Through structural optimization and integration, the installation space required for the equipment is reduced, which can effectively save the space resources of the factory workshop.

[0009] Preferably, the bonding device includes a lower blade holder, on the top of which a skin is placed. The lower blade holder linkage mechanism realizes the three functions of up-and-down movement, bracket positioning, and bonding. Before the upper blade punches a hole, the lower blade holder rises and contacts the skin through the linkage. Under the punching pressure, the two operations are completed simultaneously, ensuring that the bracket and the skin are processed in the same station and under the same positioning reference, which greatly reduces assembly deviation.

[0010] Preferably, the bottom end of the lower blade holder is fixedly connected to the top end of the passive seat.

[0011] Beneficial effects This utility model provides a punching and bonding integrated mechanism. It has the following beneficial effects: This utility model, by setting an auxiliary device, enables the simultaneous operation of punching and pasting in a single station, eliminating station switching and process waiting time, and significantly shortening the processing cycle of a single bracket. By integrating punching and pasting functions into a single station and optimizing the structure, the installation space required for the equipment is reduced, effectively saving factory workshop space resources. The lower cutter holder linkage mechanism realizes the three-in-one function of up-and-down movement, bracket positioning, and pasting. Before the upper cutter punches, the lower cutter holder rises and contacts the skin through linkage, completing the two operations simultaneously under punching pressure, ensuring that the bracket and skin are processed in the same station and under the same positioning reference, greatly reducing assembly deviation. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a schematic diagram of the passive seat of this utility model.

[0013] In the diagram: 1. Support frame; 2. Auxiliary device; 20. Base plate; 21. Slide rail; 22. Moving plate; 23. Cylinder; 24. Connecting rod; 25. Passive seat; 26. Dovetail rail; 3. Adhesive device; 30. Lower cutter holder; 31. Skin. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Example Please see Figure 1-3 This utility model provides a technical solution: a punching and bonding integrated mechanism, comprising: The support frame 1 and the outer wall of the support plate 1 are fixedly connected to an auxiliary device 2. The auxiliary device 2 moves by sliding. The top of the auxiliary device 2 is fixedly connected to an adhesive device 3. Based on the support frame 1, this mechanism integrates the traditionally separate punching and adhesive processes into a single workstation through the mechanical linkage between the auxiliary device 2 and the adhesive device 3. The auxiliary device 2 includes a base plate 20, a slide rail 21 fixedly connected to the top of the base plate 20, a movable plate 22 slidably connected to the outer wall of the slide rail 21, a cylinder 23 fixedly connected to the side wall of the movable plate 22, the bottom end of the base plate 20 fixedly connected to the outer wall of the support frame 1, and the end of the cylinder 23 away from the movable plate 22 fixedly connected to an external fixing device. First, after the mechanism is started, the cylinder 23 in the auxiliary device 2 serves as a power source. When it starts working, the cylinder 23 generates thrust, which pushes the movable plate 22 to slide smoothly on the slide rail 21. The slide rail 21 is fixed and limited by the base plate 20 at the bottom end. Due to the symmetrically rotating connecting rod 24 connected to the side wall of the movable plate 22, the connecting rod 24 plays a transmission role during the sliding of the movable plate 22, driving the passive seat 25 to slide along the outer wall of the support frame 1. A connecting rod 24 is symmetrically rotatably connected to the side wall of the movable plate 22. A passive seat 25 is rotatably connected to the end of the connecting rod 24 away from the movable plate 22. The outer wall of the passive seat 25 is slidably connected to the outer wall of the support frame 1. The inner wall of the passive seat 25 is symmetrically slidably connected with a dovetail rail 26. The end of the dovetail rail 26 away from the passive seat 25 is fixedly connected to the outer wall of the support frame 1. The passive seat 25 and the outer wall of the support frame 1 achieve sliding engagement through the dovetail rail 26. The unique structural design of the dovetail rail 26 ensures the stability and accuracy of the passive seat 25 when sliding, avoiding deviation or shaking, thus forming a stable transmission structure.

[0016] The bonding device 3 includes a lower cutter holder 30, with a skin 31 placed on its top. The bottom of the lower cutter holder 30 is fixedly connected to the top of the passive seat 25. The lower cutter holder 30 is fixedly connected to the top of the passive seat 25 in the bonding device 3. When the passive seat 25 slides upward, the lower cutter holder 30 rises accordingly to contact the skin 31 placed on its top. During this process, the linkage mechanism of the lower cutter holder 30 performs a three-in-one function, not only realizing its own up and down movement, but also completing the bracket positioning and bonding preparation work. When the external upper cutter performs a punching operation, under the action of punching pressure, the lower cutter holder 30, while maintaining contact with the skin 31, simultaneously completes the bonding operation between the skin 31 and the bracket. This design allows the bracket and the skin 31 to be processed in the same station and under the same positioning reference, effectively avoiding the cumulative error caused by multiple positioning in traditional step-by-step positioning, ensuring the accuracy of bonding and the high precision of the assembly of the bracket and the skin 31.

[0017] In use, this mechanism is based on the support frame 1, and through the mechanical linkage of the auxiliary device 2 and the pasting device 3, it integrates the traditionally separate punching and pasting processes into a single workstation; First, after the mechanism is started, the cylinder 23 in the auxiliary device 2 serves as the power source. When it starts working, the cylinder 23 generates thrust, which pushes the moving plate 22 to slide smoothly on the slide rail 21. The slide rail 21 is fixed and limited by the bottom plate 20 at the bottom end. Since the connecting rod 24 is symmetrically rotated and connected to the side wall of the moving plate 22, the connecting rod 24 plays a transmission role during the sliding of the moving plate 22, which drives the passive seat 25 to slide along the outer wall of the support frame 1. The passive seat 25 and the outer wall of the support frame 1 are slidably engaged through the dovetail rail 26. The unique structural design of the dovetail rail 26 ensures the stability and accuracy of the passive seat 25 during sliding, avoiding deviation or shaking, thus forming a stable transmission structure.

[0018] The passive seat 25 in the pasting device 3 is fixedly connected to the lower cutter seat 30 at its top. When the passive seat 25 slides up, the lower cutter seat 30 rises accordingly to contact the skin 31 placed on its top. During this process, the linkage mechanism of the lower cutter seat 30 performs a three-in-one function, not only realizing its own up and down movement, but also completing the bracket positioning and pasting preparation work. When the external upper cutter performs punching operation, under the action of punching pressure, the lower cutter seat 30, while maintaining contact with the skin 31, simultaneously completes the pasting operation between the skin 31 and the bracket. This design allows the bracket and skin 31 to be processed in the same station and under the same positioning reference, effectively avoiding the cumulative error caused by multiple positioning in traditional step-by-step positioning, ensuring the accuracy of pasting and the high precision of the assembly of the bracket and skin 31.

[0019] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A punch and stick integrated mechanism, comprising: The support frame (1) is characterized by: An auxiliary device (2) is fixedly connected to the outer wall of the support frame (1). The auxiliary device (2) moves by sliding. An adhesive device (3) is fixedly connected to the top of the auxiliary device (2). The auxiliary device (2) includes a base plate (20), a slide rail (21) is fixedly connected to the top of the base plate (20), a movable plate (22) is slidably connected to the outer wall of the slide rail (21), and a cylinder (23) is fixedly connected to the side wall of the movable plate (22).

2. The punch and attach integrated mechanism according to claim 1, wherein: The bottom end of the base plate (20) is fixedly connected to the outer wall of the support frame (1), and the end of the cylinder (23) away from the moving plate (22) is fixedly connected to an external fixing device.

3. The punch and attach integrated mechanism of claim 1, wherein: The side wall of the movable plate (22) is symmetrically connected to a connecting rod (24), and the end of the connecting rod (24) away from the movable plate (22) is rotatably connected to a passive seat (25). The outer wall of the passive seat (25) is slidably connected to the outer wall of the support frame (1).

4. The punch and attach integrated mechanism according to claim 3, wherein: The inner wall of the passive seat (25) is symmetrically slidably connected with a dovetail rail (26), and the end of the dovetail rail (26) away from the passive seat (25) is fixedly connected to the outer wall of the support frame (1).

5. The punch and attach integrated mechanism of claim 1, wherein: The adhesive device (3) includes a lower blade holder (30), and a skin (31) is placed on the top of the lower blade holder (30).

6. The punch and attach integrated mechanism of claim 5, wherein: The bottom end of the lower tool holder (30) is fixedly connected to the top end of the passive seat (25).