An electric welding vehicle
By designing the lifting device, electric drive system, and modular storage structure of the electric welding machine, the shortcomings of traditional welding equipment in terms of handling, integration, and safe operation have been solved, achieving convenient movement, stable fixation, and safe storage, thereby improving the efficiency and safety of welding operations.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SANLLY CONTAINER SERVICES CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-08-04
AI Technical Summary
Traditional welding equipment suffers from inefficiency, inconvenience, and safety hazards in terms of handling, integration, convenient relocation, and safe operation. It is particularly difficult to move in narrow or complex environments and lacks effective gas cylinder securing and equipment storage design.
An electric welding vehicle was designed, which adopts a lifting device, an electric drive walking system, a modular storage structure and safety protection measures. It includes lifting gas cylinders, electric drive movement, integrated tool storage and safety protection design. The gas cylinders are stably fixed through pulley blocks, winches and locking holes. The electric drive system allows for convenient movement. The open storage compartment and racks allow for safe storage of tools. The casters and handrails ensure flexible steering. The wire feeder can adjust its direction 360°.
It improves the efficiency and safety of welding operations, reduces labor intensity, ensures the stability and safety of equipment, adapts to different working scenarios, reduces the burden of scattered equipment placement and manual pushing and pulling, and improves tool retrieval efficiency and welding quality.
Smart Images

Figure CN224587166U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of welding equipment technology, and specifically relates to an electric welding machine vehicle. Background Technology
[0002] The statements in this section are merely background information related to this utility model and do not necessarily constitute prior art.
[0003] In welding operations, welders typically need to carry various equipment and tools, such as welding machines, gas cylinders, welding wire, fire extinguishers, and auxiliary tools. Traditional methods of transporting welding equipment are often decentralized, with gas cylinders and welding machines carried separately. This is not only inefficient but also difficult to move in confined or complex working environments, increasing labor intensity and operational risks. Furthermore, the welding process requires frequent adjustments to the position of gas cylinders and the direction of wire feed; traditional equipment lacks integrated design, leading to inconvenience in operation and impacting work efficiency. Currently, some welding trolleys exist on the market, but most are simply designed and have limited functionality, failing to meet the demands of welding operations for equipment integration, convenient mobility, and safe operation. For example, some welding trolleys lack effective lifting devices, making gas cylinder handling and securing difficult; their electric drive systems are inadequate, hindering movement and steering; tools and equipment are cluttered and inefficiently stored; and the wire feeder's direction adjustment is inflexible, easily interfering with other components. Furthermore, existing equipment also lacks safety features, such as the absence of fire extinguisher storage and cable protection designs, increasing operational hazards. Utility Model Content To address the aforementioned problems, this utility model provides an electric welding machine that solves the difficulties in transporting and securing gas cylinders, as well as the problems of cluttered equipment and tools storage and wire feeding machine entanglement.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: This utility model provides an electric welding machine vehicle, comprising: a frame, a closed partition at the front end of the frame, a lifting device on the outside of the closed partition, and a gas cylinder placed on the lifting device; the lifting device includes a pulley block, a winch drum, and a telescopic bracket; the upper end of the telescopic bracket and the pulley block are fixed to the closed partition, the lower end of the telescopic bracket is provided with a wire rope, the wire rope is connected to the winch drum through the pulley block, the winch drum is driven by a winch handle, the telescopic bracket is provided with a locking hole, and a locking pin is used to lock the telescopic bracket at different telescopic lengths; the bottom of the frame is provided with an electric drive walking system for driving the welding machine vehicle to move.
[0005] As a further implementation, the enclosed partition is also provided with two open storage compartments, which are respectively located on both sides of the lifting device. The open storage compartments are used to store fire extinguishers and steel materials. The winch drum is fixed inside the open storage compartment by bearings, and the winch handle is located on the outside of the open storage compartment.
[0006] As a further implementation, each of the open storage compartments is also provided with a hanging rack, which consists of a triangular support and a vertical rod. One side of the triangular support is connected to the closed partition by fasteners, and the end of the triangular support away from the frame is fixedly connected to the vertical rod. A hollow ball is provided at the top of the vertical rod, and the two hanging racks are used to store gas pipes.
[0007] As a further implementation, the tops of the two open storage compartments are also equipped with gas cylinder protective covers, and the telescopic bracket is also equipped with multiple straps, which are used to fix the telescopic bracket to the gas cylinder.
[0008] As a further implementation, the electric drive system includes a drive battery, drive wheels, and casters; there are two drive wheels, each located at the front end of the bottom of the frame; the casters are located at the rear end of the bottom of the frame, facilitating the turning of the welding machine.
[0009] As a further implementation, welding machine compartments are provided on both sides of the vehicle frame; the welding machine compartments are equipped with a drive battery, a welding machine battery, and a controller; the welding machine compartments include a body and a door; the body is fixedly connected to the vehicle frame, and the door is connected to the body via a hinge and locked by a triangular lock.
[0010] As a further implementation, a side toolbox is provided at the top of the welding machine compartment. The side toolbox is equipped with a leakage current protector. The side toolbox includes a box body and a door. The box body and the door are connected by a pin hinge. The door is equipped with a flat lock.
[0011] As a further implementation, the top of the frame is provided with a welding wire reel, a wire winding bar, and a wire feeder; the welding wire reel and the wire winding bar are fixedly mounted on the frame, and the wire feeder is connected to the frame via a seated bearing, and a slewing bearing is also provided between the seated bearing and the wire feeder.
[0012] As a further implementation, a handrail is provided at the rear end of the vehicle frame; the handrail is provided with a cable fixing bracket and a travel switch.
[0013] As a further implementation, the rear end of the vehicle frame is also provided with a charging base, a start knob, and a display; the charging base is used to charge the drive battery and the welding machine battery, the start knob is used to power the entire vehicle, and the display is used to display the battery level.
[0014] Compared with the prior art, the advantages and positive effects of this utility model are: This invention utilizes a lifting device to smoothly raise and lower gas cylinders, reducing the labor intensity of manual handling, improving operational efficiency, and minimizing safety hazards. The telescopic support is equipped with locking holes and locking pins to fix the gas cylinder position at different telescopic heights, ensuring stability during transport or operation and preventing accidental slippage or tipping. A closed partition at the front of the frame protects the internal structure and serves as a fixed support point for the lifting device, optimizing space utilization and enhancing overall safety. An electric drive system at the bottom of the frame allows the welding machine to move autonomously, adapting to different work scenarios, reducing the burden of manual pushing and pulling, and improving operational convenience. A pulley system and winch drum, combined with a wire rope, achieve mechanical transmission, controlled by a manual winch handle. The structure is simple, reliable, and easy to maintain, making it suitable for industrial site use. This utility model utilizes a modular layout with welding machine compartments on both sides of the chassis, a wire reel at the top, and a toolbox on the side. This centralized storage of welding equipment, power systems, controllers, and auxiliary tools reduces the need for scattered equipment placement on-site, improving the tidiness of the workspace and the efficiency of tool retrieval. The open storage compartments and rack design ensure the safe storage of gas pipelines, preventing tangling or wear. A double-fixed design, including a gas cylinder protective cover and telescopic bracket straps, ensures the stability of gas cylinder transportation. The electric drive system uses a combination of drive wheels and casters, along with a handrail travel switch, enabling flexible movement and precise steering of the welding machine vehicle, reducing the effort required for manual pushing. The integrated charging base and display simplify battery management, and real-time power monitoring prevents work interruptions. The wire feeder can be adjusted 360° via a slewing bearing to adapt to multi-angle welding needs, reducing the risk of wire interference and improving wire feeding smoothness and welding quality. The welding machine compartment uses a sealed structure with a triangular lock and hinges, and the side toolbox is equipped with a leakage protector and a flat lock, enhancing the equipment's protection level. The hollow ball design of the cable fixing bracket prevents cable scratches and extends cable life. The expandable racks and open storage compartments support the carrying of diverse materials such as fire extinguishers and steel, meeting the needs of complex construction sites; the integrated design of the welding wire reel and wire bar optimizes the efficiency of welding wire management. Attached Figure Description
[0015] The accompanying drawings, which form part of this specification, are used to provide a further understanding of this utility model. The illustrative embodiments of this utility model and their descriptions are used to explain this utility model and do not constitute an improper limitation of this utility model.
[0016] Figure 1 This is a schematic diagram of the electric welding machine vehicle of the present invention.
[0017] In the diagram: 1. Frame; 2. Telescopic bracket; 3. Open storage compartment; 4. Hanging rack; 5. Gas cylinder; 6. Winch handle; 7. Gas cylinder protective cover; 8. Straps; 9. Fire extinguisher; 10. Welding machine compartment; 11. Drive wheel; 12. Caster wheel; 13. Handrail; 14. Cable fixing bracket; 15. Travel switch; 16. Charging base; 17. Welding wire reel; 18. Cable winding bar; 19. Wire feeder; 20. Bearing with seat. Detailed Implementation
[0018] It should be noted that the following detailed description is illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains.
[0019] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless otherwise expressly indicated by the present invention, the singular form is also intended to include the plural form. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof. In this embodiment, the present invention provides an electric welding vehicle, such as... Figure 1 As shown, the vehicle includes: a frame 1, with a closed partition at the front end of the frame 1, and a lifting device on the outside of the closed partition, on which a gas cylinder 5 is placed; the lifting device includes a pulley block, a winch drum, and a telescopic bracket 2; the upper end of the telescopic bracket 2 and the pulley block are fixed to the closed partition, and the lower end of the telescopic bracket 2 is provided with a wire rope, which is connected to the winch drum through the pulley block. The winch drum is driven by a winch handle 6. The telescopic bracket 2 is provided with a locking hole, and a locking pin is used to lock the telescopic bracket 2 at different telescopic lengths; the bottom of the frame 1 is provided with an electric drive walking system for driving the welding machine vehicle to move.
[0020] As a further implementation, the closed partition is also provided with two open storage compartments 3, which are respectively located on both sides of the lifting device. The open storage compartments 3 are used to place fire extinguishers 9 and steel materials. The winch drum is fixed inside the open storage compartments 3 by bearings, and the winch handle 6 is located on the outside of the open storage compartments 3.
[0021] As a further implementation, each of the open storage compartments 3 is also provided with a hanging rack 4, which consists of a triangular support and a vertical rod. One side of the triangular support is connected to the closed partition by a fastener, and the end of the triangular support away from the frame 1 is fixedly connected to the vertical rod. A hollow ball is provided at the top of the vertical rod, and the two hanging racks 4 are used to store gas pipes.
[0022] As a further implementation, the top of the two open storage compartments 3 is also provided with gas cylinder protective covers 7, and the telescopic bracket 2 is also provided with multiple straps 8, and the telescopic bracket 2 and the gas cylinder 5 are fixed together by the straps 8.
[0023] As a further implementation, the electric drive walking system includes a drive battery, drive wheels 11 and omnidirectional wheels 12; there are two drive wheels 11, which are respectively located at the front end of the bottom of the frame 1; the omnidirectional wheels 12 are located at the rear end of the bottom of the frame 1, which facilitates the welding machine vehicle to turn.
[0024] As a further implementation, welding machine compartments 10 are provided on both sides of the frame 1; the welding machine compartment is equipped with a drive battery, a welding machine battery and a controller; the welding machine compartment includes a body and a door; the body is fixedly connected to the frame 1, and the door is connected to the body by a hinge and locked by a triangular lock; the open space between the two welding machine compartments 10 can hold welding machines and other auxiliary materials, and can integrate welding-related tools and equipment on the same welding machine vehicle.
[0025] As a further implementation, a side toolbox is provided at the top of the welding machine compartment 10. The side toolbox is equipped with a leakage current protector. The side toolbox includes a box body and a door. The box body and the door are connected by a pin hinge. The door is equipped with a flat lock. The side toolbox can also hold other tools, such as hammers, grinding discs and wrenches commonly used in welding.
[0026] As a further implementation, the top of the frame 1 is provided with a welding wire reel 17, a wire winding bar 18, and a wire feeder 19; the welding wire reel 17 and the wire winding bar 18 are fixedly mounted on the frame 1, and the wire feeder 19 is connected to the frame 1 through a seated bearing 20. A slewing bearing is also provided between the seated bearing 20 and the wire feeder 19; the slewing bearing at the bottom of the wire feeder 19 serves to adjust the wire feeding direction in a timely manner when dealing with welding requirements in different directions, so as to avoid interference between the welding wire and other components, which would lead to obstructed wire feeding.
[0027] As a further implementation, a handrail 13 is provided at the rear end of the frame 1 and connected by fasteners; a cable fixing bracket 14 and a travel switch 15 are provided on the handrail 13. The cable fixing bracket 14 is U-shaped and has a hollow ball at the top to prevent the end of the bracket from scratching the cable sheath when the cable is stored; the travel switch 15 is used to control the forward and backward movement of the welding machine.
[0028] As a further implementation, the rear end of the vehicle frame 1 is also provided with a charging base 16, a start knob, and a display; the charging base 16 is used to charge the drive battery and the welding machine battery, the start knob is used to power the entire vehicle, and the display is used to display the battery level. Although the specific embodiments of this utility model have been described above in conjunction with the accompanying drawings, this is not intended to limit the scope of protection of this utility model. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art without creative effort based on the technical solution of this utility model are still within the scope of protection of this utility model.
Claims
1. An electric welding machine vehicle, characterized in that, include: The vehicle frame has a closed partition at its front end, and a lifting device is located on the outside of the closed partition. A gas cylinder is placed on the lifting device. The lifting device includes a pulley block, a winch drum, and a telescopic support. The upper end of the telescopic support and the pulley block are fixed to the closed partition. A steel wire rope is installed at the lower end of the telescopic support. The steel wire rope is connected to the winch drum through the pulley block. The winch drum is driven by a winch handle. The telescopic support has locking holes, and locking pins are used to lock the telescopic support at different telescopic lengths. An electric drive system is installed at the bottom of the vehicle frame to drive the welding machine vehicle to move.
2. The electric welding vehicle as described in claim 1, characterized in that, The enclosed partition is also provided with two open storage compartments, which are respectively located on both sides of the lifting device. The open storage compartments are used to store fire extinguishers and steel materials. The winch drum is fixed inside the open storage compartment by bearings, and the winch handle is located on the outside of the open storage compartment.
3. The electric welding vehicle as described in claim 2, characterized in that, Each of the open storage compartments is also equipped with a hanging rack, which consists of a triangular support and a vertical rod. One side of the triangular support is connected to the closed partition by fasteners, and the end of the triangular support away from the frame is fixedly connected to the vertical rod. A hollow ball is provided at the top of the vertical rod, and the two hanging racks are used to store gas pipes.
4. An electric welding vehicle as described in claim 2, characterized in that, The tops of the two open storage compartments are also equipped with gas cylinder protective covers, and the telescopic brackets are also equipped with multiple straps, which are used to secure the telescopic brackets to the gas cylinders.
5. An electric welding vehicle as described in claim 1, characterized in that, The electric drive system includes a drive battery, drive wheels, and casters; there are two drive wheels, which are respectively located at the front end of the bottom of the frame; the casters are located at the rear end of the bottom of the frame to facilitate the turning of the welding machine.
6. An electric welding vehicle as described in claim 1, characterized in that, Welding machine compartments are provided on both sides of the vehicle frame; the welding machine compartments are equipped with a drive battery, a welding machine battery and a controller; the welding machine compartments include a body and a door; the body is fixedly connected to the vehicle frame, and the door is connected to the body via a hinge and locked by a triangular lock.
7. An electric welding vehicle as described in claim 6, characterized in that, A side toolbox is provided at the top of the welding machine compartment. The side toolbox is equipped with a leakage current protector. The side toolbox includes a box body and a door. The box body and the door are connected by a pin hinge. The door is equipped with a flat lock.
8. An electric welding vehicle as described in claim 1, characterized in that, The top of the frame is provided with a welding wire reel, a wire winding bar, and a wire feeder; the welding wire reel and the wire winding bar are fixedly mounted on the frame, and the wire feeder is connected to the frame via a seated bearing, and a slewing bearing is also provided between the seated bearing and the wire feeder.
9. An electric welding vehicle as described in claim 1, characterized in that, The rear end of the vehicle frame is equipped with a handrail; the handrail is equipped with a cable fixing bracket and a travel switch.
10. An electric welding vehicle as described in claim 7, characterized in that, The rear end of the vehicle frame is also equipped with a charging base, a start knob, and a display; the charging base is used to charge the drive battery and the welding machine battery, the start knob is used to power the entire vehicle, and the display is used to show the battery level.