A soft steel wire rope take-up device provided with a pressing assembly

By introducing a wire laying and extrusion mechanism into the soft steel wire rope take-up device, the problem of the existing device lacking a wire laying function is solved, achieving uniform winding and cleaning of the soft steel wire rope, and improving take-up efficiency and stability.

CN224590409UActive Publication Date: 2026-08-04DELEIKE (SUZHOU) TRANSMISSION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DELEIKE (SUZHOU) TRANSMISSION TECHNOLOGY CO LTD
Filing Date
2025-07-15
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing soft steel wire rope take-up devices do not have a wire laying function, resulting in uneven take-up and reduced take-up efficiency.

Method used

A soft steel wire rope take-up device with a compression component was designed, including a wire laying mechanism and a compression mechanism. The active gear and the driven gear are driven by a positive and negative motor to make the adjusting block move up and down on the guide rod. In conjunction with the exhaust fan, negative pressure or airflow is generated to achieve uniform distribution and compression of the soft steel wire rope and avoid rope tangling.

Benefits of technology

It achieves uniform winding of soft steel wire rope, improves winding efficiency, and reduces the impact of dust and impurities through negative pressure dust suction and airflow dust blowing, thereby improving the stability and practicality of winding.

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Abstract

This utility model discloses a soft steel wire rope take-up device with an extrusion assembly, relating to the field of soft steel wire rope. It includes a movable base, a support frame, and a take-up roller. A support frame is welded to one side of the top of the movable base, and a take-up roller is slidably mounted on the top of the movable base. A take-up motor is embedded inside the movable base, and a take-up shaft is fixed to the top of the take-up motor. One end of the take-up shaft is fixedly connected to the take-up roller. Guide blocks are fixed to both sides of the bottom of the take-up roller, and guide grooves are provided on the outer sides of the guide blocks. This utility model utilizes a forward and reverse motor, which, under the action of the fixed shaft, causes the drive gear to rotate in both directions. Under the action of the driven gear and driven shaft, the adjusting block performs a reciprocating motion on the guide rod, thereby causing the wire guide block to move synchronously. Through this operation, the soft steel wire rope can be evenly wound onto the take-up roller, thus improving the efficiency of soft steel wire rope take-up.
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Description

Technical Field

[0001] This utility model relates to the field of soft steel wire rope technology, and in particular to a soft steel wire rope take-up device equipped with an extrusion assembly. Background Technology

[0002] As the name suggests, soft steel wire rope is a type of steel wire rope with good flexibility. Compared with ordinary steel wire rope, it maintains a certain strength while paying more attention to flexibility, so that it can play a better role in some specific scenarios. After processing soft steel wire rope, a winding device is needed to facilitate the winding of the processed soft steel wire rope, which in turn facilitates subsequent operations.

[0003] A wire rope take-up device with announcement number CN212174098U includes a take-up frame, an upper take-up plate, a lower take-up plate, and a take-up reel. The take-up reel is detachably connected to the take-up frame. A connecting shaft is provided below the upper take-up plate, and the top end of the connecting shaft passes through the upper take-up plate and extends into the interior of the upper take-up plate. A take-up motor is installed on one side inside the upper take-up plate, and the outer wall of the top end of the connecting shaft is connected to the take-up motor via a belt. A take-up seat is fixedly connected to the bottom end of the connecting shaft, and the take-up seat is located below the exterior of the upper take-up plate. A cross-shaped insertion groove is provided on the lower surface of the take-up seat, and a limit groove is provided above one side of the cross-shaped insertion groove. This utility model relates to the technical field of wire rope production equipment. This wire rope take-up device makes the disassembly and replacement of the take-up reel and the take-up device simpler and more convenient, and can take up take-up reels of different lengths and sizes. It is more stable during the take-up process, has a fast take-up speed, and is easy to operate.

[0004] However, the existing wire rope take-up devices still have the following drawbacks: The existing technology uses a take-up motor to rotate the take-up reel to perform the take-up operation. However, in actual use, the above operation does not have the function of arranging the wire, which means that the wire cannot be evenly distributed on the take-up reel during take-up, thereby reducing the take-up efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a soft steel wire rope take-up device with a compression component, so as to solve the problem mentioned in the background art that the existing soft steel wire rope take-up devices do not have a wire laying function during use.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a soft steel wire rope take-up device with an extrusion assembly, comprising a movable base, a support frame, and a take-up roller, wherein the support frame is welded to one side of the top of the movable base, and the take-up roller is slidably disposed on the top of the movable base;

[0007] The movable base has a take-up motor embedded inside, and a take-up shaft is fixed to the top of the take-up motor. One end of the take-up shaft is fixedly connected to the take-up roller. Guide blocks are fixed on both sides of the bottom end of the take-up roller, and guide grooves are provided on the outer side of the guide blocks. The guide grooves are opened inside the movable base. A pressing mechanism is provided on one side of the support frame. A blower is fixed to the top of the support frame, and a filter box is welded to the top of the support frame on the side of the blower. A fixing pipe is fixedly connected to one side of the filter box. A cable laying mechanism is provided inside the support frame.

[0008] When using a soft steel wire rope take-up device with an extrusion assembly according to this technical solution, the wire laying mechanism facilitates the laying of the soft steel wire rope during take-up, ensuring that it is evenly distributed on the take-up roller, thereby improving the take-up efficiency of the soft steel wire rope.

[0009] Furthermore, the extrusion mechanism includes a hollow fixed column, which is disposed on one side of the support frame. A return spring is fixed inside the hollow fixed column, and a damping plate is disposed on one side of the return spring. A telescopic column is fixed on one side of the damping plate, and a fixed frame is welded to one side of the telescopic column. An extrusion roller is rotatably connected to one side of the fixed frame, and a damping block is adhered to the inner wall of the hollow fixed column.

[0010] Furthermore, three return springs are provided, all of which are in a stretched state inside the hollow fixed column, and all three return springs are made of stainless steel.

[0011] Furthermore, three damping blocks are provided, which are distributed at equal intervals, and the cross-section of each of the three damping blocks is annular.

[0012] Furthermore, the wiring mechanism includes a forward and reverse motor, which is located at the top of the exhaust fan. A fixed shaft is fixed to the bottom of the forward and reverse motor, and a drive gear is fixed to the outside of the fixed shaft. A driven gear meshes with one side of the drive gear, and a driven shaft passes through the inside of the driven gear. An adjusting block is sleeved on the outside of the driven shaft, and a wiring block is welded to one side of the adjusting block. A guide rod passes through the inside of the other side of the adjusting block.

[0013] Furthermore, one end of the fixed shaft extends through the interior of the exhaust fan, and a rotating impeller is provided inside the exhaust fan. The outer side of the fixed shaft is fixedly connected to the rotating impeller inside the exhaust fan.

[0014] Furthermore, the cross-section of the cable block is rectangular, and the inside of the cable block has cable holes, with protective pads adhered inside the cable holes.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the soft steel wire rope take-up device equipped with the extrusion component not only has the function of wire laying, but also has the function of extrusion;

[0016] 1. By starting the forward and reverse motors, the driving gear rotates in both directions under the action of the fixed shaft. Under the action of the driven gear and the driven shaft, the adjusting block moves up and down on the guide rod, thereby making the wire guide block move synchronously. Through the above operation, the soft steel wire rope can be evenly wound on the take-up roller, thereby improving the take-up efficiency of the soft steel wire rope.

[0017] By starting the positive and negative motors, the rotating impeller inside the exhaust fan rotates in both directions under the action of the fixed shaft. With the action of the filter box, negative pressure or airflow is generated inside the fixed tube, thereby achieving the purpose of negative pressure dust suction and airflow dust blowing, thereby reducing the impact of dust impurities on the soft steel wire rope and improving its practicality.

[0018] 2. The damping plate is pushed to move horizontally by the reset spring, and under the action of the telescopic column and the fixed frame, one side of the extrusion roller and one side of the soft steel wire rope are brought into contact with each other. The above operation facilitates the extrusion of the soft steel wire rope, avoids the phenomenon of rope tangling, and thus improves the winding effect. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0021] Figure 2 This is a side view of the structure of this utility model;

[0022] Figure 3 This is a top view cross-sectional structural diagram of the present invention;

[0023] Figure 4 This is a three-dimensional structural diagram of the extrusion mechanism of this utility model;

[0024] Figure 5 This is a three-dimensional structural diagram of the wiring mechanism of this utility model.

[0025] The following are the annotations in the diagram: 1. Movable base; 2. Guide block; 3. Take-up motor; 4. Take-up shaft; 5. Guide groove; 6. Extrusion mechanism; 601. Hollow fixed column; 602. Telescopic column; 603. Extrusion roller; 604. Return spring; 605. Fixed frame; 606. Damping plate; 607. Damping block; 7. Support frame; 8. Take-up roller; 9. Exhaust fan; 10. Cable laying mechanism; 1001. Forward and reverse motor; 1002. Fixed shaft; 1003. Drive gear; 1004. Driven shaft; 1005. Cable laying block; 1006. Guide rod; 1007. Adjusting block; 1008. Driven gear; 11. Filter box; 12. Fixed tube. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] Please see Figures 1-5 The present invention provides an embodiment of a soft steel wire rope take-up device with an extrusion component, comprising a movable base 1, a support frame 7, and a take-up roller 8. The support frame 7 is welded to one side of the top of the movable base 1, and the take-up roller 8 is slidably disposed on the top of the movable base 1. A take-up motor 3 is embedded inside the movable base 1, and a take-up shaft 4 is fixed to the top of the take-up motor 3. One end of the take-up shaft 4 is fixedly connected to the take-up roller 8. Guide blocks 2 are fixed on both sides of the bottom end of the take-up roller 8, and guide grooves 5 are provided on the outer side of the guide blocks 2. The guide grooves 5 are opened inside the movable base 1, and an extrusion mechanism 6 is provided on one side of the support frame 7.

[0028] The extrusion mechanism 6 includes a hollow fixed column 601, which is disposed on one side of the support frame 7. A return spring 604 is fixed inside the hollow fixed column 601, and a damping plate 606 is disposed on one side of the return spring 604. A telescopic column 602 is fixed on one side of the damping plate 606, and a fixed frame 605 is welded to one side of the telescopic column 602. An extrusion roller 603 is rotatably connected to one side of the fixed frame 605. A damping block 607 is adhered to the inner wall of the hollow fixed column 601.

[0029] There are three return springs 604. All three return springs 604 are in a stretched state inside the hollow fixed column 601, and all three return springs 604 are made of stainless steel.

[0030] Three damping blocks 607 are provided, and the three damping blocks 607 are distributed at equal intervals, and the cross-section of the three damping blocks 607 is annular.

[0031] Specifically, such as Figure 1 , Figure 3 , Figure 4 As shown, during use, the damping plate 606 is pushed horizontally by the reset spring 604, which in turn causes the telescopic column 602 to push the fixed frame 605 to move horizontally, thereby causing one side of the extrusion roller 603 to extrude the soft steel wire rope to reduce the risk of rope tangling.

[0032] A fan 9 is fixed to the top of the support frame 7, and a filter box 11 is welded to the top of the support frame 7 on one side of the fan 9. A fixing pipe 12 is fixedly connected to one side of the filter box 11, and a wiring mechanism 10 is provided inside the support frame 7.

[0033] The wiring mechanism 10 includes a forward and reverse motor 1001, which is located at the top of the exhaust fan 9. A fixed shaft 1002 is fixed at the bottom of the forward and reverse motor 1001, and a drive gear 1003 is fixed on the outside of the fixed shaft 1002. A driven gear 1008 meshes with one side of the drive gear 1003, and a driven shaft 1004 passes through the inside of the driven gear 1008. An adjusting block 1007 is sleeved on the outside of the driven shaft 1004, and a wiring block 1005 is welded to one side of the adjusting block 1007. A guide rod 1006 passes through the inside of the other side of the adjusting block 1007.

[0034] One end of the fixed shaft 1002 passes through the interior of the exhaust fan 9. A rotating impeller is installed inside the exhaust fan 9. The outer side of the fixed shaft 1002 is fixedly connected to the rotating impeller inside the exhaust fan 9.

[0035] The cross-section of the ribbon cable block 1005 is rectangular, and the ribbon cable block 1005 has a ribbon cable hole inside, with a protective pad adhering to the inside of the ribbon cable hole;

[0036] Specifically, such as Figure 1 , Figure 2 , Figure 3 , Figure 5 As shown, during use, by starting the forward and reverse motor 1001, under the action of the fixed shaft 1002, the exhaust fan 9 generates suction or blowing force, thereby using the filter box 11 and the fixed pipe 12 to perform negative pressure suction or airflow to clean the dust on the soft steel wire rope. On the other hand, under the action of the drive gear 1003, the driven gear 1008 and the driven shaft 1004, the adjusting block 1007 moves up and down and reciprocates on the guide rod 1006, thereby causing the wire laying block 1005 to move synchronously, so that the soft steel wire rope is evenly distributed on the take-up roller 8, thus improving its practicality.

[0037] Working Principle: When using this invention, firstly, when it is necessary to take in the soft steel wire rope, one end of the soft steel wire rope is passed through the cable tray 1005, and the pressing roller 603 is pushed to make the fixed frame 605 move horizontally. At the same time, the fixed frame 605 moves horizontally and pushes the telescopic column 602 to move horizontally, so that the damping plate 606 slides inside the hollow fixed column 601, and then presses the return spring 604, so that the return spring 604 is compressed by the pressing force until one end of the soft steel wire rope is wrapped around the take-up roller 8, so that the return spring 604 returns to its original position and generates a thrust to make the damping plate 606 move horizontally, and then the telescopic column 602 moves horizontally. At the same time, the telescopic column 602 moves horizontally and the fixed frame 605 moves synchronously, so that the pressing roller 603 presses the soft steel wire rope. Through the above operation, the soft steel wire rope is always in close contact with the surface of the take-up roller 8 to reduce the risk of rope tangling and improve the stability of take-up.

[0038] Then, by starting the take-up motor 3, the take-up shaft 4 rotates, and under the action of the guide block 2 and the guide groove 5, the take-up roller 8 rotates, thus facilitating the take-up of the soft steel wire rope. Simultaneously, by starting the forward and reverse motor 1001, the fixed shaft 1002 rotates in both directions. While the fixed shaft 1002 rotates in both directions, the rotating impeller inside the exhaust fan 9 moves synchronously, generating suction or blowing force. Under the action of the filter box 11, this suction or blowing force is easily guided into the fixed tube 12 and discharged through one side of the fixed tube 12. Through the above operations, the soft steel wire rope can be cleaned by negative pressure suction or airflow blowing, thus preventing long-term corrosion of the soft steel wire rope by adhering dust. While the fixed shaft 1002 rotates in both directions, it also causes the drive gear 1003 to rotate in both directions synchronously. Since one side of the drive gear 1003 and one side of the driven gear 1008 mesh with each other, the drive gear 1003 rotates in both directions simultaneously, causing the driven gear 1008 to rotate in both directions. This, in turn, causes the driven shaft 1004 to rotate in both directions, which in turn causes the adjusting block 1007 to move up and down reciprocatingly on the guide rod 1006. While the adjusting block 1007 is moving, it drives the cable laying block 1005 to move up and down reciprocatingly in sync. Through the above operation, the soft steel wire rope is evenly wound on the take-up roller 8, preventing the soft steel wire rope from piling up randomly on the take-up roller 8, thereby increasing the take-up density, optimizing space utilization, and improving its practicality.

[0039] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0040] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A soft steel wire rope take-up device with an extrusion assembly, comprising a movable base (1), a support frame (7), and a take-up roller (8), wherein the support frame (7) is welded to one side of the top of the movable base (1), and the take-up roller (8) is slidably disposed on the top of the movable base (1). Its features are: The movable base (1) is embedded with a take-up motor (3), and a take-up shaft (4) is fixed at the top of the take-up motor (3). One end of the take-up shaft (4) is fixedly connected to the take-up roller (8). Guide blocks (2) are fixed on both sides of the bottom end of the take-up roller (8), and a guide groove (5) is provided on the outer side of the guide block (2). The guide groove (5) is opened inside the movable base (1). A pressing mechanism (6) is provided on one side of the support frame (7). A blower (9) is fixed at the top of the support frame (7), and a filter box (11) is welded to the top of the support frame (7) on the side of the blower (9). A fixing pipe (12) is fixedly connected to one side of the filter box (11). A wire laying mechanism (10) is provided inside the support frame (7).

2. The soft steel wire rope take-up device with an extrusion assembly according to claim 1, characterized in that: The extrusion mechanism (6) includes a hollow fixed column (601), which is located on one side of the support frame (7). A return spring (604) is fixed inside the hollow fixed column (601), and a damping plate (606) is provided on one side of the return spring (604). A telescopic column (602) is fixed on one side of the damping plate (606), and a fixed frame (605) is welded to one side of the telescopic column (602). An extrusion roller (603) is rotatably connected to one side of the fixed frame (605), and a damping block (607) is adhered to the inner wall of the hollow fixed column (601).

3. A soft steel wire rope take-up device with an extrusion assembly according to claim 2, characterized in that: There are three reset springs (604), and all three reset springs (604) are in a stretched state inside the hollow fixed column (601), and all three reset springs (604) are made of stainless steel.

4. A soft steel wire rope take-up device with an extrusion assembly according to claim 2, characterized in that: The damping blocks (607) are provided in three parts, and the three damping blocks (607) are distributed at equal intervals, and the cross-section of the three damping blocks (607) is annular.

5. A soft steel wire rope take-up device with an extrusion assembly according to claim 1, characterized in that: The wiring mechanism (10) includes a forward and reverse motor (1001), which is located at the top of the exhaust fan (9). A fixed shaft (1002) is fixed at the bottom of the forward and reverse motor (1001), and a drive gear (1003) is fixed on the outside of the fixed shaft (1002). A driven gear (1008) meshes with one side of the drive gear (1003), and a driven shaft (1004) passes through the inside of the driven gear (1008). An adjusting block (1007) is sleeved on the outside of the driven shaft (1004), and a wiring block (1005) is welded to one side of the adjusting block (1007). A guide rod (1006) passes through the inside of the other side of the adjusting block (1007).

6. A soft steel wire rope take-up device with an extrusion assembly according to claim 5, characterized in that: One end of the fixed shaft (1002) passes through the interior of the exhaust fan (9), and a rotating impeller is provided inside the exhaust fan (9). The outer side of the fixed shaft (1002) and the rotating impeller inside the exhaust fan (9) are fixedly connected.

7. A soft steel wire rope take-up device with an extrusion assembly according to claim 5, characterized in that: The cross-section of the cable block (1005) is rectangular, and the inside of the cable block (1005) is provided with cable holes, and a protective pad is adhered inside the cable holes.