A cashmere integrated fabric

Abstract

This application provides a brocade-wool integrated fabric, belonging to the field of textile technology. The brocade-wool integrated fabric is a double-layered fabric woven from two or more sets of warp and weft threads, including a front, a back, and a pile integrally formed with the back. The weft threads include weft type A, weft type B, weft type C, and weft type D, with a weft ratio of 1:1:1:2-3. Weft type A is a color-developing weft, and weft type D is wool. The warp threads include warp type A and warp type B. Warp type A is spun mulberry silk, and warp type B is raw mulberry silk, with a warp ratio of 3:1. The double-layered fabric structure includes a face structure, a backing structure, and a weaving structure. The face structure is selected from 3-6 end warp twill weave or 5-8 end warp satin weave. The backing structure uses 3 end weft twill, 5 end warp satin, or plain weave. The weaving structure uses 3 end weft twill weave. This application combines brocade and pile to form a double-sided fabric with a traditional brocade front and a soft pile feel on the back.

Description

Technical Field

[0001] This application relates to a wool-nylon blend fabric, belonging to the field of textile technology. Background Technology

[0002] Brocade is a type of silk fabric woven with colored warp and weft threads to create exquisite patterns. Chinese brocade weaving techniques can be traced back to at least the Western Zhou Dynasty. From warp brocade with patterns on the warp during the Warring States period, to weft brocade with patterns on the weft during the Tang Dynasty, and then to Song brocade, double-sided brocade, and Yun brocade with patterns on both warp and weft threads, brocade weaving techniques have undergone repeated changes. Many traditional brocade weaving techniques have been gradually lost with the development of the times. In order to protect my country's precious silk culture, against the backdrop of rapid development of textile technology and diversified and personalized consumer demands in the textile market, brocade weaving is at a critical period of transformation and upgrading.

[0003] However, brocade fabrics are generally thin, and the common brocade density on the market is only about 120 threads / cm. The low density means that its application in clothing is mostly in spring and autumn garments. If it is to be used in winter clothing, it needs to be paired with down, fleece or fur. Down and fleece are too bulky and troublesome to make, while fur does not meet environmental protection requirements. Utility Model Content

[0004] In view of this, this application provides a brocade and wool integrated fabric, which combines brocade and wool to form a double-sided brocade fabric with a traditional brocade front and a soft wool feel on the back.

[0005] Specifically, this application is implemented through the following scheme: A wool-nylon blend fabric, wherein the wool-nylon blend fabric is a double-layered fabric woven from two or more sets of warp and weft threads, including a front and a back. The front side has a brocade weave, while the back side has a one-piece molded pile. The weft lines include weft A, weft B, weft C, and weft D, with a weft ratio of 1:1:1:2 to 3. Weft A is the color-developing weft, and weft D is wool. The warp includes warp A and warp B, where warp A is molten mulberry silk and warp B is raw mulberry silk, with a warp ratio of 3:1; The double-layer fabric is composed of a face weave, a backing weave, and a webbing weave. The face weave is selected from 3-6 warp twill weave or 5-8 warp satin weave. The backing weave is a 3-weft twill weave, a 5-warp satin weave, or a plain weave. The webbing weave is a 3-weft twill weave. The face weave and the webbing weave together form the brocade weave. The backing weave and the webbing weave together form the back side and the pile.

[0006] Furthermore, as a preferred option: The warp density of the wool-nylon blend fabric is 160-200 threads / cm, and the weft density is 88-150 threads / cm.

[0007] The fabric weave consists of three warp twill weaves, three weft twill weaves, or weft floats; the weaving weave consists of three weft twill weaves; and the backing weave consists of five warp satin weaves or plain weaves.

[0008] If the front of the wool-nylon blend fabric is light-colored, the corresponding face fabric is a three-end warp twill weave with a backing warp float; if the front of the wool-nylon blend fabric is medium-colored, the face fabric is a three-end weft twill weave with a backing warp float; if the front of the wool-nylon blend fabric is dark-colored, the face fabric is a weft float with a backing warp float.

[0009] Furthermore, as a preferred option: Both weft B and weft C are color-coded wefts.

[0010] The weft yarns A, B, and C are made of polyester. More preferably, the weft yarns A, B, and C are made of polyester imitation mink cashmere yarn or rayon.

[0011] The cooked mulberry silk is interwoven with the colored weft, and the raw mulberry silk is sandwiched between the inner and outer weft threads.

[0012] The pattern on the front is butterflies and jasmine shadows, with a latitude ratio of 1:1:1:2. The corresponding warp lines are white, latitude A is green, latitude B is blue, and latitude C is yellow.

[0013] The pattern on the front is either "persimmons and jasmine" or "turquoise and jasmine," with a latitude ratio of 1:1:1:3. The corresponding warp lines are white, with latitude A being dark brown, latitude B being yellow, and latitude C being green.

[0014] This application presents a double-layered jacquard fabric, which is formed by two or more sets of warp and weft threads in a double-layered structure. The fabric's structure consists of three parts: the face fabric, the backing fabric, and the joining fabric. This ensures that the brocade pattern on the front is delicate and exquisite with a gorgeous color, while the pile fabric on the back does not expose the front pattern. The soft, fluffy back and its excellent heat-locking properties give the fabric a fur-like texture and warmth. The warp density can reach over 160 threads / cm. The long and tall pile and high density meet the daily warmth needs of cold seasons, breaking through the traditional limitations of brocade's thinness and filling the gap in brocade products for autumn and winter. This innovative design retains the cultural characteristics of brocade while expanding its functional applications, providing a feasible solution for the modern transformation of traditional craftsmanship. Attached Figure Description

[0015] Figure 1 This is a color scheme diagram of the pattern in this application. (a) Butterflies perch on jasmine shadows, (b) Persimmons bring good fortune, (c) Turquoise and jasmine; Figure 2 This is a layout diagram of the pattern in Example 1; Figure 3 This is the pattern design drawing from Example 1; Figure 4 The sample card diagram in Example 1 (omitting the repeated blue main pattern needle in the middle); Figure 5 This is the organization configuration table in Example 1; Figure 6 This refers to the weft yarn arrangement information in Example 1; Figure 7 The blue tissue surface in the front of Example 1; Figure 8 The dark blue tissue surface is shown on the front side in Example 1; Figure 9 The light green tissue surface is shown on the front side in Example 1; Figure 10 The green tissue surface in the front of Example 1; Figure 11 The dark green tissue surface is shown on the front side in Example 1; Figure 12 The light yellow tissue surface is shown on the front in Example 1; Figure 13 The yellow tissue surface is shown on the front in Example 1; Figure 14 The dark yellow tissue surface is shown on the front side in Example 1; Figure 15 The tissue table for the auxiliary needle in Example 1; Figure 16 This is a detailed view of the pattern plate in Example 1; Figure 17 This is the pattern design drawing from Example 2; Figure 18 This refers to the weft yarn arrangement information in Example 2; Figure 19 The grayish-yellow tissue surface is shown on the front side in Example 2; Figure 20 The gray tissue surface is shown on the front side in Example 2; Figure 21 The dark gray tissue surface is shown on the front side in Example 2; Figure 22 The light yellow tissue surface is shown on the front in Example 2; Figure 23 The yellow tissue surface is shown on the front side in Example 2; Figure 24 The orange-yellow tissue surface is shown on the front side in Example 2; Figure 25 The light green tissue surface is shown on the front side in Example 2; Figure 26 This is a detailed drawing of the pattern plate from Example 2; Figure 27This is the pattern design drawing for Example 3; Figure 28 The tissue table for the auxiliary needle in Example 3; Figure 29 This is a detailed drawing of the pattern plate from Example 3; Figure 30 These are clothing design drawings featuring the three patterns used in this application. (a) Butterflies perch on jasmine shadows, (b) Persimmons bring good fortune, (c) Turquoise and jasmine; Figure 31 This is a schematic diagram illustrating the effect of the product in this application. 1. Front, 2. Back, 21. Fluff. Detailed Implementation

[0016] This design concept is "The Charm of Nature," using natural elements—jasmine, butterflies, and persimmons—to construct a visual symbol system. Three patterns were designed: Butterfly Perching on Jasmine, Persimmons for Good Fortune, and Turquoise and Jasmine. The jasmine flowers use a yellow gradient scheme, with the gradient direction following the natural growth pattern of the petals. The changes in brightness effectively enhance the three-dimensional sense of depth. The leaves are a standard leaf green, and the main body of the butterfly is in blue tones. This color scheme uses a yellow gradient to enhance the volume of the petals, green leaves to establish visual stability, and blue butterflies to create color contrast. The Persimmons for Good Fortune and Turquoise and Jasmine use warm colors such as orange and dark brown. The gray and turquoise colors, combined with yellow accents, create a warm and vibrant spark in winter.

[0017] The color schemes of the three design drawings are shown in Figure 1.

[0018] The above patterns will be described in detail below.

[0019] Example 1 This embodiment is a brocade and wool fabric with a butterfly and jasmine shadow pattern. The pattern mainly includes three elements: jasmine, butterfly, and intertwined branches. The preparation process is as follows: 1. Pattern Design: The design primarily features jasmine flowers, adorned with butterflies, and uses a floral pattern as the background. The color scheme employs yellow, blue, and green tones. The overall layout and design are shown below. Figure 2 , Figure 3 As shown.

[0020] 2. Warp specifications: Two sets of warp threads, with a warp density of 160 threads / cm. The warp threads are white. Warp A is 2 / 20 / 22D (4.67tex) undried silk, and warp B is one 1 / 20 / 22D (2.33tex) raw silk. The ratio of warp A to warp B is 3:1.

[0021] 3. Create sample cards: Total stitches: 10192; main body: 9840 stitches; stitches 193 to 10032; shuttle stitches 1 to 8; stop stitch 24; left side stitches 33 to 192; right side stitches 10033 to 10192. Sample card file as follows: Figure 4 As shown.

[0022] 4. Organizational Structure: The color rendering principle of brocade mainly relies on the covering effect of long colored wefts on short colored wefts. With the assistance of weft-beating force, the short colored wefts can be effectively embedded between the long colored wefts. This special structural design and weaving process ensures that the fabric surface can accurately present rich color gradations.

[0023] Based on the analysis of the sample fabrics and the combined effects of different weave structures, this study ultimately decided to use three-end warp twill, three-end weft twill, or weft floats as the backing warp floats for the front weave, according to the light, medium, and dark colors of the color-developing weft threads. Three-end weft twill was selected as the joining structure, and five-end warp satin or plain weave was chosen as the wool backing structure. This is currently the best combination of wool and nylon weave structures. Specific configurations are as follows: Figure 5 As shown.

[0024] The weave design is as follows: Two sets of warp threads, one set being warp A, interwoven with the colored weft, and the other set being warp B, sandwiched between the front and back weft threads. If the front is light-colored, the surface weave is three-end warp skew, and the backing warp float is long; if the front is medium-colored, the surface weave is three-end weft skew, and the backing warp float is long; if the front is dark-colored, the surface weave is long weft float, and the backing warp float is long; warp B interweaves with other weft threads to form three-end weft skew, and the wool weft thread interweaves with warp B to form a plain weave.

[0025] 5. Weft yarn specifications: In the CAD software for pattern design, the pattern was divided into eight colors, with two shades of blue and three shades of blue and yellow. The depth of color was represented by variations in the number of interlacing operations of the warp and weft yarns.

[0026] 1) Latitude specification A The four weft groups have a total weft density of 93.75 threads / cm. The first three weft groups use 1 / 120D (13.33tex) rayon, mainly for displaying the patterns and colors on the surface of the brocade. The colors are green for weft A, blue for weft B, and yellow for weft C. Weft D uses 4 / 100NM (40tex) wool to create the pile effect. To achieve a superior pile effect, the ratio of weft A, B, C, and D is 1:1:1:2.

[0027] 2) Weft yarn arrangement information A There are four sets of weft yarns, and the ratio of weft A:weft B:weft C:weft D is 1:1:1:2. During the design process, an unfolded weft arrangement was used. The weft yarn arrangement information is as follows: Figure 6As shown.

[0028] 3) Explanation of the main thread pinning method A (1) Blue on the front The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft B to form three weft slants; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacs with other weft threads to form three weft slants. Weft D interlacs with warp B to form a plain weave. The specific weave details are as follows: Figure 7 As shown.

[0029] (2) Dark blue on the front The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft B to form a weft float; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms three weft slants. Weft D interlacing with warp B forms a plain weave. Specific weave details are as follows: Figure 8 As shown.

[0030] (3) Light green on the front The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft A to form three warp slants; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms three weft slants. Weft D interlacing with warp B forms a plain weave. The specific weave details are as follows: Figure 9 As shown.

[0031] (4) Green on the front The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft A to form three weft obliques; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms three weft obliques. Weft D interlacing with warp B forms a plain weave. The specific weave details are as follows: Figure 10 As shown.

[0032] (5) Dark green on the front The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft A to form a long weft float; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms three weft slants. Weft D interlacing with warp B forms a plain weave. The specific weave details are as follows: Figure 11 As shown.

[0033] (6) Light yellow on the front The weave design is as follows: Two sets of warp threads, one set being warp A, interlaced with weft C to form three warp slants; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlaced with other weft threads to form three weft slants. Weft D interlaced with warp B to form a plain weave. The specific weave details are as follows: Figure 12 As shown.

[0034] (7) Front medium yellow The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft C to form three weft obliques; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacs with other weft threads to form three weft obliques. Weft D interlacs with warp B to form a plain weave. The specific weave details are as follows: Figure 13 As shown.

[0035] (8) Dark yellow on the front The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft C to form a long weft float; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms three weft slants. Weft D interlacing with warp B forms a plain weave. The specific weave details are as follows: Figure 14 As shown.

[0036] 4) Explanation of Auxiliary Stitching Method A There are a total of eight weft selection needles, with weft needles A, B, C, and D occupying the first, second, third, and fourth needles respectively. There are no stop needles, no small edge needles, and the large edge needles are arranged in a six-up, six-down diagonal pattern. Specific auxiliary needle structures are as follows... Figure 15 As shown.

[0037] 6. Generate pattern: After setting the main and auxiliary stitches, the weave needs to be laid out to the corresponding color number, and an EP file needs to be generated in the weave CAD software. Open the EP file and check it, mainly checking for problems with the weft arrangement, edge stitches, and the coordination of the pattern and ground weave. This check ensures that errors are minimized during actual weaving, thus avoiding yarn waste. Specific details are as follows... Figure 16 As shown.

[0038] 7. Loom weaving: During weaving, the initial weft density was changed to 45 threads / cm to allow the machine a transition period. A reverse weaving method was also adopted to reduce the number of warp lifts. Once the weaving was smooth, the initial weft density was gradually changed to 93.75 threads / cm.

[0039] 8. Lapping: After finishing the machine, six layers of roughening are applied. Before and after photos are shown below. Figure 31 As shown, the fabric after weaving only has the natural fuzziness of wool, but without obvious nap; after brushing 1-2 times, it becomes... Figure 31 In the first stage, the fabric surface has only a small amount of nap, about 2-3mm in length; after napping 3-4 times, it becomes... Figure 31 In the second stage, although the length of the fluff remains unchanged at 2-3mm, the amount of fluff increases; after 5-6 rounds of brushing, it presents a... Figure 31 In the third stage, the front 1 is still brocade, while the length of the pile 21 on the back 2 is increased to 3~4mm, and the number of piles is also significantly improved, so as to obtain the best pile density and pile feel.

[0040] Example 2 This example features a wool-nylon blend fabric with a persimmon and jasmine pattern. The pattern primarily incorporates two elements: persimmon and jasmine. Figure 17As shown. The preparation process and parameter settings are the same as in Example 1, except that: 1) Latitude specification B The weft has four groups, with a total weft density of 112.5 threads / cm. The first three weft groups use 1 / 120D (13.33tex) rayon, mainly for displaying the patterns and colors on the surface of the brocade. The colors are black tea for weft A, yellow for weft B, and green for weft C. Weft D uses 4 / 100NM (40tex) wool to create the pile effect. To achieve a superior pile effect, the ratio of weft A, B, C, and D is 1:1:1:3. 2) Weft yarn arrangement information B There are four sets of weft yarns, and the ratio of weft A:weft B:weft C:weft D is 1:1:1:3. During the design process, an unfolded weft arrangement was used. The weft yarn arrangement information is as follows: Figure 18 As shown.

[0041] 3) Explanation of the main thread stitching method B (1) Grayish-yellow front The weave design is as follows: Two sets of warp threads, one set being warp A, interwoven with weft A to form a three-warp oblique pattern; the other set being warp B, sandwiched between the inner and outer weft threads. Weft D interweaves with warp B to form a five-warp satin pattern. The specific weave is as follows... Figure 19 As shown.

[0042] (2) Medium gray on the front The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft A to form three weft obliques; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms three weft obliques. Weft D interlacing with warp B forms five warp threads. The specific weave is as follows... Figure 20 As shown.

[0043] (3) Dark gray on the front The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft A to form a weft float; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms a three-weft slant. Weft D interlacing with warp B forms a five-warp satin. The specific weave is as follows: Figure 21 As shown.

[0044] (4) The front is light yellow The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft B to form three weft obliques; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms three weft obliques. Weft D interlacing with warp B forms five warp threads. The specific weave is as follows... Figure 22 As shown.

[0045] (5) Positive medium yellow The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft B to form a weft float; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms a three-weft slant. Weft D interlacing with warp B forms a five-warp satin. The specific weave is as follows: Figure 23 As shown.

[0046] (7) Orange-yellow front The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft B to form a weft float; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms a three-weft slant. Weft D interlacing with warp B forms a five-warp satin. The specific weave is as follows: Figure 24 As shown.

[0047] (8) Light green on the front The weave design is as follows: Two sets of warp threads, one set being warp A, interlacing with weft C to form three weft obliques; the other set being warp B, sandwiched between the inner and outer weft threads. Warp B interlacing with other weft threads forms three weft obliques. Weft D interlacing with warp B forms five warp threads. The specific weave is as follows... Figure 25 As shown.

[0048] After setting the main and auxiliary stitches, generate an EP file of the "Persimmon Blossom" design in the weaving CAD software. Open the EP file and check it, mainly focusing on the coordination of the weft arrangement, edge stitches, and the weave of the pattern and ground. This check ensures that errors are minimized during actual weaving, thus avoiding yarn waste. The detailed pattern drawing is shown below. Figure 26 As shown.

[0049] Example 3 This example uses a turquoise and jasmine patterned wool-nylon blend fabric. The pattern design is shown in the image below. Figure 27 As shown. Its weft specifications and color-developing principle are consistent with the persimmon-like pattern in Example 2. The colors used for surface brocade color development are: weft A - military green, weft B - gray, and weft C - yellow. The turquoise green on the front is formed by three weft skews interlaced with warp A and weft A; the military green on the front is formed by weft floats interlaced with warp A and weft A; the gray on the front is formed by three warp skews interlaced with warp A and weft B; the light yellow on the front is formed by three weft skews interlaced with warp A and weft C; the medium yellow on the front is formed by weft floats interlaced with warp A and weft C; other weave structures are consistent with the persimmon-like pattern in Example 2. However, the auxiliary needle-pressing method is explained below: There are a total of eight weft selection needles, with weft needles A, B, C, and D occupying the first, second, third, and fourth needles respectively. There are no stop needles, no small edge needles, and the large edge needles are arranged in a 14-up, 14-down twill pattern. Specific auxiliary needle weave details are as follows... Figure 28 As shown.

[0050] After setting the main and auxiliary stitches, generate a turquoise and jasmine EP file in the weaving CAD software. Open the EP file and check it, mainly checking for problems with the weft arrangement, edge stitches, and the coordination of the pattern and ground areas. See the detailed pattern diagram below. Figure 29 As shown.

[0051] When the fabric obtained in the above embodiments is applied to a brocade coat, the effect is as follows: Figure 30 As shown.

Claims

1. A suiting one-piece fabric, characterized in that: The brocade-wool integrated fabric is a double-layered fabric woven from two or more sets of warp and weft threads, including a front side, a back side, and pile integrally formed with the back side. The front side has a brocade weave. The weft lines include weft A, weft B, weft C, and weft D, with a weft ratio of 1:1:1:2 to 3. Weft A is the color-developing weft, and weft D is wool. The warp includes warp A and warp B, where warp A is molten mulberry silk and warp B is raw mulberry silk, with a warp ratio of 3:1; The double-layer fabric is composed of a face weave, a backing weave, and a webbing weave. The face weave is selected from 3-6 warp twill weave or 5-8 warp satin weave. The backing weave is a 3-weft twill weave, a 5-warp satin weave, or a plain weave. The webbing weave is a 3-weft twill weave. The face weave and the webbing weave together form the brocade weave. The backing weave and the webbing weave together form the back side and the pile.

2. The mixed fur integrated fabric according to claim 1, characterized in that: The warp density of the wool-nylon blend fabric is 160-200 threads / cm, and the weft density is 88-150 threads / cm.

3. The fabric according to claim 1, wherein: The fabric weave consists of three warp twill weaves, three weft twill weaves, or weft floats; the weaving weave consists of three weft twill weaves; and the backing weave consists of five warp satin weaves or plain weaves.

4. The fabric according to claim 1, wherein: If the front of the wool-nylon blend fabric is light-colored, the corresponding face fabric is a three-end warp twill weave with a backing warp float; or, if the front of the wool-nylon blend fabric is medium-colored, the face fabric is a three-end weft twill weave with a backing warp float; or, if the front of the wool-nylon blend fabric is dark-colored, the face fabric is a weft float with a backing warp float.

5. The fabric of claim 1, wherein: Both weft B and weft C are color-coded wefts.

6. The fabric of claim 1, wherein: The cooked mulberry silk is interwoven with the colored weft, and the raw mulberry silk is sandwiched between the inner and outer weft threads.

7. The fabric of claim 1, wherein: The weft fibers A, B, and C are made of polyester.

8. The mixed fur integrated fabric according to claim 1, characterized in that: The weft yarns A, B, and C are polyester imitation mink cashmere yarn or rayon.

9. The mixed wool integrated fabric according to any one of claims 1-8, characterized in that: The pattern on the front is butterflies and jasmine shadows, with a latitude ratio of 1:1:1:

2. The corresponding warp lines are white, latitude A is green, latitude B is blue, and latitude C is yellow.

10. The mixed wool integrated fabric according to any one of claims 1-8, characterized in that: The pattern on the front is either "persimmons and jasmine" or "turquoise and jasmine," with a latitude ratio of 1:1:1:

3. The corresponding warp lines are white, with latitude A being dark brown, latitude B being yellow, and latitude C being green.

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