Rapid sampling device for chemical auxiliary agent detection

By designing a rapid sampling device that includes motor-driven stirring blades and a quantitative sensor, the problem of uneven sampling in the detection of chemical additives was solved, achieving uniform and accurate sampling, and facilitating cleaning.

CN224594252UActive Publication Date: 2026-08-04NICCA CHEM CHINA CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NICCA CHEM CHINA CO LTD
Filing Date
2025-08-18
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Uneven sampling is a problem in the testing of chemical additives, which affects the test results.

Method used

A rapid sampling device was designed, comprising a sampler, a motor, an electric actuator, a stirring blade, and a quantitative sensor. The motor drives the stirring blade to homogenize the additive, the electric actuator and piston plate are used to achieve sealed sampling, and the quantitative sensor is used for precise control.

Benefits of technology

It enables uniform and accurate sampling of chemical additives, and facilitates the disassembly and cleaning of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of chemical auxiliary agent detection discloses a quick sampling device for chemical auxiliary agent detection, including sampler and handle, the inside fixed mounting of handle has the motor, the output fixed connection of motor has the connecting shaft, the sampler fixed mounting is at the bottom of connecting shaft, the inside of sampler is provided with the reserved slot, the top fixed mounting of inside reserved slot has the second electric push rod, the output fixed connection of second electric push rod has the adjusting plate, the bottom detachable mounting of adjusting plate has the sampling tube. This quick sampling device for chemical auxiliary agent detection can improve the sealing property of insertion sampling through the sealing washer, then the second electric push rod pushes down the adjusting plate, when the adjusting plate moves down, the strut can open two groups of stirring blades, then the motor drives the sampler to rotate at a constant speed before sampling to fully stir the chemical reagent, and the sampling tube can sample the uniformly mixed chemical reagent after stirring, solve the problem that sampling is uneven.
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Description

Technical Field

[0001] This utility model relates to the field of chemical additive testing technology, specifically a rapid sampling device for chemical additive testing. Background Technology

[0002] Chemical auxiliaries refer to auxiliary chemicals added in industrial production to improve production processes, increase product quality and yield, or endow products with specific properties. They optimize production processes, improve production efficiency, and endow products with specific functions. They generally include metal processing auxiliaries, plastic auxiliaries, papermaking auxiliaries, construction auxiliaries, water treatment auxiliaries, etc., and play an important role in fields such as leather, papermaking, pesticides, electroplating, oil fields, and water treatment.

[0003] Chemical auxiliaries testing requires the use of sampling equipment to take samples of the auxiliaries to be tested for convenient testing. Sampling devices can be divided into solid samplers and liquid samplers according to the form of chemical auxiliaries. Some chemical auxiliaries are prone to precipitation when stored, and direct sampling will result in uneven sampling, which will affect the test results.

[0004] There is an urgent need for a rapid sampling device for the detection of chemical additives to address the technical deficiencies mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a rapid sampling device for the detection of chemical auxiliaries, so as to solve the problem of uneven sampling mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rapid sampling device for detecting chemical auxiliaries, comprising a sampler and a handle. A motor is fixedly installed inside the handle, and a connecting shaft is fixedly connected to the output end of the motor. The sampler is fixedly installed at the bottom end of the connecting shaft. A reserved slot is provided inside the sampler, and a second electric push rod is fixedly installed at the top end of the reserved slot. An adjusting plate is fixedly connected to the output end of the second electric push rod. A sampling tube is detachably installed at the bottom end of the adjusting plate. A first electric push rod is fixedly installed at the top end inside the sampling tube, and a piston plate is fixedly connected to the bottom end of the first electric push rod. Quantitative sensors are installed at equal intervals on both sides inside the sampling tube. Fixed rods are fixedly connected to both sides of the bottom end of the adjusting plate, and a support rod is movably hinged to the bottom end of the fixed rod. Blade slots are provided on both sides of the sampler, and stirring blades are movably installed inside the blade slots. A PLC controller is fixedly installed on the left side of the handle.

[0007] As a further technical solution of this utility model, the first electric actuator, the second electric actuator, the motor and the quantitative sensor are all electrically connected to the PLC controller.

[0008] As a further technical solution of this utility model, the stirring blades are provided in two sets, and the support rod is movably hinged to the stirring blades.

[0009] As a further technical solution of this utility model, a threaded block is fixedly connected to the top end of the sampling tube, and a threaded groove is provided inside the adjusting plate, with the threaded block embedded inside the threaded groove in a threaded connection.

[0010] As a further technical solution of this utility model, the two sides of the reserved groove are fixedly connected to the limiting slide, the two sides of the adjusting plate are slidably connected to the outside of the limiting slide, and the top of the sampling tube is provided with an exhaust port.

[0011] As a further technical solution of this utility model, an anti-slip pad is fixedly connected to the top of the handle, and a sealing ring is fixedly connected to the bottom of the handle, with the sealing ring located outside the connecting shaft.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the rapid sampling device for chemical additive testing not only realizes the function of improving sampling uniformity and facilitating accurate sampling, but also realizes the function of easy disassembly and cleaning.

[0013] (1) By setting up a sampler, a fixed rod, stirring blades, a sampling tube, a support rod, a second electric push rod, a sealing ring and a motor, when sampling, the sampler is inserted into the chemical auxiliary agent storage tank from the sampling port. The sealing ring at the bottom of the handle can improve the sealing of the insertion sampling. Then the second electric push rod pushes the adjustment plate down. When the adjustment plate moves down, the support rod can open the two sets of stirring blades. Then before sampling, the motor drives the sampler to rotate at a uniform speed to fully stir the chemical reagent. After stirring, the sampling tube can sample the uniformly mixed chemical reagent. This structure realizes the function of improving the sampling uniformity.

[0014] (2) By setting up a sampling tube, piston plate, quantitative sensor, first electric push rod and PLC controller, after the sampling tube is inserted into the chemical auxiliary agent storage tank, the first electric push rod can pull the piston plate upward. The air pressure difference formed during the upward movement of the piston plate can draw the chemical auxiliary agent liquid into the sampling tube to achieve sampling. The quantitative sensor inside the sampling tube is distributed in groups of 5ml. The quantitative sensor can detect the extracted chemical auxiliary agent in real time. The detected data is fed back to the PLC controller. The PLC controller can control the start and stop of the first electric push rod to achieve accurate sampling. This structure realizes the function of easy automatic and accurate sampling.

[0015] (3) By setting up a sampling tube, an adjustment plate, a threaded groove and a threaded block, the sampling tube is connected to the adjustment plate through the threaded block. The threaded block at the top of the sampling tube is embedded in the threaded groove of the adjustment plate and then screwed in. The threaded block is inserted into the threaded groove and fixedly connected by threads. When disassembling, it is only necessary to rotate the sampling tube in the opposite direction and the threaded block at the top of the sampling tube is moved out from the threaded groove to complete the disassembly. After disassembly, it is convenient to clean the inside of the sampler and the sampling tube. This structure realizes the function of easy disassembly and cleaning. Attached Figure Description

[0016] Figure 1 This is a frontal cross-sectional view of the present invention.

[0017] Figure 2 This is a front view sectional view of the unfolded structure of this utility model;

[0018] Figure 3 This is a schematic diagram of a partial cross-sectional view of the sampling tube of this utility model.

[0019] Figure 4 This is a front view structural diagram of the handle of this utility model.

[0020] In the diagram: 1. Sampler; 2. Reserved slot; 3. Adjusting plate; 4. Limiting slide; 5. Fixing rod; 6. Stirring blade; 7. Sampling tube; 8. Piston plate; 9. Quantitative sensor; 10. Support rod; 11. First electric actuator; 12. Second electric actuator; 13. Sealing ring; 14. Handle; 15. Anti-slip pad; 16. Motor; 17. PLC controller; 18. Blade groove; 19. Connecting shaft; 20. Threaded groove; 21. Threaded block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please refer to Figure 4. One embodiment of this utility model provides a rapid sampling device for detecting chemical auxiliaries, comprising a sampler 1 and a handle 14. A motor 16 is fixedly installed inside the handle 14, and a connecting shaft 19 is fixedly connected to the output end of the motor 16. The sampler 1 is fixedly installed at the bottom end of the connecting shaft 19. A reserved groove 2 is provided inside the sampler 1. A second electric push rod 12 is fixedly installed at the top end of the reserved groove 2. An adjusting plate 3 is fixedly connected to the output end of the second electric push rod 12. A sampling tube 7 is detachably installed at the bottom end of the adjusting plate 3. A first... The first electric push rod 11 has a piston plate 8 fixedly connected to its bottom end. Quantitative sensors 9 are installed at equal intervals on both sides inside the sampling tube 7. Fixed rods 5 are fixedly connected to both sides at the bottom end of the adjusting plate 3. A support rod 10 is movably hinged to the bottom end of the fixed rod 5. Blade grooves 18 are opened on both sides of the sampler 1. Stirring blades 6 are movably installed inside the blade grooves 18. A PLC controller 17 is fixedly installed on the left side of the handle 14. An anti-slip pad 15 is fixedly connected to the top of the handle 14. A sealing ring 13 is fixedly connected to the bottom end of the handle 14, and the sealing ring 13 is located outside the connecting shaft 19.

[0023] The first electric push rod 11, the second electric push rod 12, the motor 16 and the quantitative sensor 9 are all electrically connected to the PLC controller 17. The stirring blade 6 is provided with two sets, and the support rod 10 is movably hinged to the stirring blade 6.

[0024] Specifically, such as Figure 1 and Figure 2 As shown, during sampling, the sampler 1 is inserted into the chemical auxiliary agent storage tank through the sampling port. The sealing ring 13 at the bottom of the handle 14 can improve the sealing of the insertion sampling. Then, the second electric push rod 12 pushes the adjustment plate 3 downward. When the adjustment plate 3 moves down, the support rod 10 can open the two sets of stirring blades 6. Then, before sampling, the motor 16 drives the sampler 1 to rotate at a uniform speed to fully stir the chemical reagent. After stirring, the sampling tube 7 can sample the uniformly mixed chemical reagent.

[0025] The top end of the sampling tube 7 is fixedly connected to a threaded block 21, and the inside of the adjusting plate 3 is provided with a threaded groove 20. The threaded block 21 is embedded in the inside of the threaded groove 20 in a threaded connection.

[0026] Specifically, such as Figure 1 and Figure 3 As shown, the sampling tube 7 is connected to the adjusting plate 3 via a threaded block 21. The threaded block 21 at the top of the sampling tube 7 is inserted into the threaded groove 20 of the adjusting plate 3 and then screwed in. The threaded block 21 is inserted into the threaded groove 20 and fixedly connected by threads. When disassembling, it is only necessary to rotate the sampling tube 7 in the opposite direction and remove the threaded block 21 at the top of the sampling tube 7 from the threaded groove 20 to complete the disassembly. After disassembly, it is convenient to clean the inside of the sampler 1 and the sampling tube 7.

[0027] The two sides of the reserved groove 2 are fixedly connected to the limiting slide 4. The two sides of the adjusting plate 3 are slidably connected to the outside of the limiting slide 4. The top of the sampling tube 7 is provided with an exhaust port.

[0028] Specifically, such as Figure 1 and Figure 4 As shown, after the sampling tube 7 is inserted into the chemical auxiliary agent storage tank, the first electric push rod 11 can pull the piston plate 8 upward. The air pressure difference formed during the upward movement of the piston plate 8 can draw the chemical auxiliary agent liquid into the sampling tube 7 to achieve sampling. The quantitative sensors 9 inside the sampling tube 7 are distributed in groups of 5ml. The quantitative sensors 9 can detect the extracted chemical auxiliary agent in real time. The detected data is fed back to the PLC controller 17. The PLC controller 17 can control the start and stop of the first electric push rod 11 to achieve accurate sampling.

[0029] Working principle: During sampling, the sampler 1 is inserted into the chemical auxiliary agent storage tank through the sampling port. The sealing ring 13 at the bottom of the handle 14 improves the sealing of the insertion sampling. Then, the second electric push rod 12 pushes the adjusting plate 3 downward. When the adjusting plate 3 moves down, the support rod 10 can open the two sets of stirring blades 6. Then, before sampling, the motor 16 drives the sampler 1 to rotate at a uniform speed to fully stir the chemical reagent. After stirring, the sampling tube 7 can sample the uniformly mixed chemical reagent. The first electric push rod 11 can pull the piston plate 8 upward. The air pressure difference formed during the upward movement of the piston plate 8 can draw the chemical auxiliary agent liquid into the sampling tube 7 to achieve sampling. The quantitative sensor 9 inside the sampling tube 7 is distributed at 5ml intervals. The quantitative sensor 9 can detect the extracted chemical additives in real time, and the detected data is fed back to the PLC controller 17. The PLC controller 17 can control the start and stop of the first electric push rod 11 to achieve accurate sampling. The sampling tube 7 is connected to the adjustment plate 3 through the threaded block 21. The threaded block 21 at the top of the sampling tube 7 is embedded in the threaded groove 20 of the adjustment plate 3 and then screwed in. The threaded block 21 is inserted into the threaded groove 20 and fixedly connected by threads. When disassembling, it is only necessary to rotate the sampling tube 7 in the opposite direction and remove the threaded block 21 at the top of the sampling tube 7 from the threaded groove 20 to complete the disassembly. After disassembly, it is convenient to clean the inside of the sampler 1 and the sampling tube 7. This structure realizes the function of easy disassembly and cleaning.

[0030] The computer software involved in the hardware carriers such as the PLC controller 17 in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. The computer software portion of the technical solution is an essential technical feature for solving the aforementioned technical problem; that is, it constitutes a necessary technical feature for solving the technical problem in this application. However, it is not a differentiating technical feature for solving the technical problem, nor is it a point of technical improvement. The applicant has not made any technical improvements to the computer software portion involved in the aforementioned related hardware carriers, nor is it a key technical point of the invention.

[0031] Therefore, the "PLC controller 17" and other components involved in this application are all physical functional modules that combine existing computer software programs or protocols with the hardware carrier of this application. The computer software programs involved in these physical functional modules are technologies known to those skilled in the art and are not improvements of this application. The improvements of this application should be the interaction relationships between the various physical functional modules, that is, improvements to the overall structure of this application, in order to solve the corresponding technical problems to be solved by this application.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A rapid sampling device for detecting chemical auxiliaries, comprising a sampler (1) and a handle (14), characterized in that: A motor (16) is fixedly installed inside the handle (14). The output end of the motor (16) is fixedly connected to a connecting shaft (19). The sampler (1) is fixedly installed at the bottom end of the connecting shaft (19). A reserved slot (2) is provided inside the sampler (1). A second electric push rod (12) is fixedly installed at the top end of the reserved slot (2). An adjusting plate (3) is fixedly connected to the output end of the second electric push rod (12). A sampling tube (7) is detachably installed at the bottom end of the adjusting plate (3). A sampling tube (7) is fixedly installed at the top end of the sampling tube (7). There is a first electric push rod (11), and a piston plate (8) is fixedly connected to the bottom end of the first electric push rod (11). Quantitative sensors (9) are installed at equal intervals on both sides inside the sampling tube (7). Fixed rods (5) are fixedly connected to both sides at the bottom end of the adjusting plate (3). A support rod (10) is movably hinged to the bottom end of the fixed rod (5). Blade grooves (18) are opened on both sides of the sampler (1). Stirring blades (6) are movably installed inside the blade grooves (18). A PLC controller (17) is fixedly installed on the left side of the handle (14).

2. The rapid sampling device for detection of chemical adjuvants according to claim 1, characterized in that: The first electric actuator (11), the second electric actuator (12), the motor (16) and the quantitative sensor (9) are all electrically connected to the PLC controller (17).

3. The rapid sampling device for detection of chemical adjuvants according to claim 1, characterized in that: The stirring blades (6) are provided in two sets, and the support rod (10) is movably hinged to the stirring blades (6).

4. The rapid sampling device for detection of chemical adjuvants according to claim 1, characterized in that: The top end of the sampling tube (7) is fixedly connected to a threaded block (21), and the inside of the adjusting plate (3) is provided with a threaded groove (20). The threaded block (21) is embedded in the inside of the threaded groove (20) in a threaded connection.

5. The rapid sampling device for detection of chemical adjuvants according to claim 1, characterized in that: The two sides of the reserved groove (2) are fixedly connected to the limiting slide (4), and the two sides of the adjusting plate (3) are slidably connected to the outside of the limiting slide (4). The top of the sampling tube (7) is provided with an exhaust port.

6. The rapid sampling device for detection of chemical adjuvants according to claim 1, characterized in that: An anti-slip pad (15) is fixedly connected to the top of the handle (14), and a sealing ring (13) is fixedly connected to the bottom of the handle (14), and the sealing ring (13) is located outside the connecting shaft (19).