Intelligent early warning anti-collision generator set device
By equipping generator sets with smoke sensors, fire extinguishing mechanisms, and buffer structures, the fire hazards and susceptibility to damage of traditional generator sets have been solved, achieving automatic fire extinguishing and impact protection, thus improving safety and reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG LIUMAI CONSTR ENG CO LTD
- Filing Date
- 2025-08-07
- Publication Date
- 2026-08-04
AI Technical Summary
Traditional generator sets lack advanced fire monitoring systems, rely on manual inspections, making it difficult to detect fire hazards in a timely manner. They are also susceptible to damage from external impacts, resulting in insufficient safety and reliability.
An intelligent early warning and anti-collision generator set device was designed, equipped with a smoke sensor, fire extinguishing mechanism, alarm mechanism, U-shaped foam board buffer structure and cooling system, to achieve automatic fire extinguishing, alarm and buffer protection.
It enables timely fire detection and automatic fire suppression, reduces oxygen content, buffers external impacts, extends equipment life, and improves safety and reliability.
Smart Images

Figure CN224596308U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of generator set technology, and in particular to an intelligent early warning and anti-collision generator set device. Background Technology
[0002] A generator set is a device that converts mechanical energy into electrical energy. It typically consists of an engine and a generator. The engine provides mechanical power, while the generator converts mechanical energy into electrical energy. With the continuous growth of global energy demand, generator sets, as important power production equipment, are widely used in various fields such as industry, commerce, and homes. However, traditional generator sets often face various potential safety hazards during operation, especially in harsh environments or crowded places. Their safety and reliability urgently need to be improved. Therefore, an intelligent early warning and anti-collision generator set device is needed.
[0003] Traditional generator sets are typically not equipped with advanced intelligent fire monitoring systems, relying instead on manual periodic inspections and maintenance. This makes it difficult to detect fire hazards in a timely manner during equipment operation, especially under conditions of high temperature and high load. Once a fire occurs, it may spread rapidly, causing serious damage to the equipment and huge economic losses, and even threatening the safety of surrounding personnel. In addition, traditional generator sets are usually not designed and manufactured with the risk of external impacts and collisions in mind. This makes the generator sets highly susceptible to damage when encountering accidental collisions, mechanical failures, or other external impacts, reducing the practicality of the device. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an intelligent early warning and anti-collision generator set device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A smart early warning and anti-collision generator set device includes an outer casing. A first door is rotatably connected to one side of the outer casing. A first U-shaped plate is fixed to the inner side wall of the outer casing near the bottom. A second U-shaped plate is fixed to the inner side wall of the first U-shaped plate. An inner casing is fixed to the inner side wall of the first U-shaped plate. A smoke sensor is installed at the top of the inner casing. A second U-shaped plate is fixed to the outer side wall of the inner casing. A base is fixed to the bottom of the inner casing. The generator set body is installed on the top of the base. Two symmetrical outer side walls of the inner casing each have a first window, both located below a U-shaped foam board. A U-shaped foam board is fixed to the outer side wall of the inner casing, positioned between the first and second U-shaped plates. Two symmetrical outer side walls of the inner casing each have a second window, both located above the U-shaped foam board. A first housing and a second housing are fixed to the top of the outer casing. A first connecting pipe runs through one side of the housing and connects to a second housing. A fan is fixed to the top of the outer housing, and the fan's outlet is connected to the first housing. The first housing contains an air filtration mechanism, and the second housing contains a cooling mechanism for cooling the air. An alarm mechanism is located on the top of the outer housing, and a fire extinguishing mechanism is located on the outer wall of the other end of the outer housing. During use, the device monitors the smoke level inside the inner housing in real time using a smoke sensor. In the event of a fire, the fire extinguishing mechanism automatically releases extinguishing agent to effectively reduce the oxygen content and extinguish the fire. The alarm mechanism sends out an alarm signal, greatly improving the safety of the device. A U-shaped foam board is installed on the outside of the inner housing, and the outer housing is fixed to the outside of the U-shaped foam board, which effectively buffers external impacts and collisions, protects the generator set, and reduces the risk of equipment damage.
[0006] Preferably, the filtration mechanism includes multiple filter layers, all of which are fixed to the inner side wall of the first housing and located between the fan and the first connecting pipe. Through the multiple filter layers, dust, moisture and other impurities in the air can be filtered to ensure that the air entering the generator set is dry and clean, and to prevent short circuits and other phenomena from occurring in the main body of the generator set.
[0007] Preferably, the cooling mechanism includes a thermoelectric cooler. The top of the second housing has a mounting hole, and the thermoelectric cooler is fixed to the side wall of the mounting hole. Multiple second fins are equidistantly fixed to the cold end of the thermoelectric cooler, and multiple first fins are equidistantly fixed to the hot end of the thermoelectric cooler. Second connecting pipes are provided through both symmetrical outer walls of the second housing, and one end of each of the two first fins extends through the inner wall of the outer housing, with one end of each first fin located below a U-shaped foam board. Air vents are provided on both symmetrical outer walls of the outer housing, and each air vent communicates with two second windows. Dustproof nets are fixed to the inner walls of both air vents. When the thermoelectric cooler is energized, its cold end temperature drops rapidly, thereby... This causes the surface temperature of multiple second fins to drop rapidly, driving the fan to draw outside air into the first housing for filtration. The filtered dry air then enters the second housing through the first connecting pipe and comes into contact with the surfaces of the multiple second fins for cooling. The cooled, dry air then enters the channel formed by the outer and inner housings through two second connecting pipes. Under the action of the U-shaped foam board and the first U-shaped board, the cold air enters the inner housing through two first windows and blows onto the surface of the generator set body. Under the shielding of the U-shaped foam board, the air is discharged to the outside of the outer housing through two second windows and two air outlets. In this way, the heat generated by the generator set body during operation can be carried out of the outer housing, achieving the purpose of cooling and extending the service life of the generator set body.
[0008] Preferably, the alarm mechanism includes an alarm fixed to the top of the outer casing, and the fire extinguishing mechanism includes a storage box fixed to the other end of the outer wall of the outer casing. Multiple high-pressure gas cylinders are fixed to the bottom of the storage box, and branch pipes are fixed to the outlets of each of the multiple high-pressure gas cylinders. One end of each of the branch pipes is fixed to the same third connecting pipe, and the third connecting pipe is connected to all the branch pipes. A fourth connecting pipe is fixed to the outer wall of the third connecting pipe, and one end of the fourth connecting pipe is connected to the third connecting pipe. A solenoid valve is installed on the outer wall of the fourth connecting pipe, and the other end of the fourth connecting pipe passes through the inner wall of the inner casing. A second door is installed on one side of the storage box. When the thermoelectric cooler is energized, its cold end temperature drops rapidly, allowing the contents to enter the casing. This causes the surface temperature of multiple second fins to drop rapidly, driving the fan to draw outside air into the first housing for filtration. The filtered dry air then enters the second housing through the first connecting pipe and comes into contact with the surfaces of the multiple second fins for cooling. The cooled, dry air then enters the channel formed by the outer and inner housings through two second connecting pipes. Under the action of the U-shaped foam board and the first U-shaped board, the cold air enters the inner housing through two first windows and blows onto the surface of the generator set body. Under the shielding of the U-shaped foam board, the air is discharged to the outside of the outer housing through two second windows and two air outlets. In this way, the heat generated by the generator set body during operation can be carried out of the outer housing, achieving the purpose of cooling and extending the service life of the generator set body.
[0009] The beneficial effects of this utility model are as follows: 1. During use, this device can monitor the smoke level inside the inner chamber in real time through a smoke sensor. In the event of a fire, the fire extinguishing mechanism can quickly and automatically release the extinguishing agent to effectively reduce the oxygen content and achieve the purpose of extinguishing the fire. The alarm mechanism will issue an alarm signal, which greatly improves the safety of this device.
[0010] 2. The inner box is equipped with a U-shaped foam board on the outside, and the outer box is fixed on the outside of the U-shaped foam board. This can effectively buffer external impacts and collisions, protect the main body of the generator set, and reduce the risk of equipment damage.
[0011] 3. Through the design of the fan and cooling mechanism, the heat generated by the generator set during operation can be effectively removed, achieving the purpose of cooling, preventing overheating, and extending the service life of the generator set. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of an intelligent early warning and anti-collision generator set device proposed in this utility model; Figure 2 This is a schematic diagram of the interior of the outer casing of an intelligent early warning and anti-collision generator set device proposed in this utility model; Figure 3 This is a cross-sectional schematic diagram of the first and second housings of an intelligent early warning and anti-collision generator set device proposed in this utility model. Figure 4 This is a cross-sectional view of the storage box and the second box door of an intelligent early warning and anti-collision generator set device proposed in this utility model; Figure 5 This is a schematic cross-sectional view of the outer casing of an intelligent early warning and anti-collision generator set device proposed in this utility model; Figure 6 This is a schematic cross-sectional view of the inner casing of an intelligent early warning and anti-collision generator set device proposed in this utility model.
[0013] In the diagram: 1. Outer casing; 2. First door; 3. Storage box; 4. Alarm; 5. Fan; 6. First housing; 7. First connecting pipe; 8. Second housing; 9. Second connecting pipe; 10. Air outlet; 11. Inner casing; 12. First U-shaped plate; 13. Second U-shaped plate; 14. U-shaped foam board; 15. Base; 16. Generator set body; 17. Filter layer; 18. Semiconductor cooling chip; 19. First fin; 20. Second fin; 21. Second door; 22. High-pressure gas cylinder; 23. Third connecting pipe; 24. Branch pipe; 25. Fourth connecting pipe; 26. Solenoid valve; 27. First window; 28. Second window; 29. Smoke sensor. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] Reference Figures 1-6 A smart early warning and anti-collision generator set device includes an outer casing 1, with a first door 2 rotatably connected to the outer side wall of one end of the outer casing 1. A first U-shaped plate 12 is fixed to the inner side wall of the outer casing 1 near the bottom. An inner casing 11 is fixed to the inner side wall of the first U-shaped plate 12. A smoke sensor 29 is installed at the top inside the inner casing 11. A second U-shaped plate 13 is fixed to the outer side wall of the inner casing 11. A base 15 is fixed to the bottom inside the inner casing 11. The inner casing 11 is equipped with a generator set body 16. Two first windows 27 are symmetrically located on the outer side walls of the inner casing 11, both below a U-shaped foam board 14. A U-shaped foam board 14 is fixed to the outer side wall of the inner casing 11, positioned between a first U-shaped board 12 and a second U-shaped board 13. Two second windows 28 are symmetrically located on the outer side walls of the inner casing 11, both above the U-shaped foam board 14. A first housing is fixed to the top of the outer casing 1. The first box 6 has a first connecting pipe 7 running through one side, and the first connecting pipe 7 is connected to the second box 8. The top of the outer box 1 is fixed with a fan 5, and the air outlet of the fan 5 is connected to the first box 6. The first box 6 is equipped with a filter mechanism for filtering air, and the second box 8 is equipped with a cooling mechanism for cooling air. The top of the outer box 1 is equipped with an alarm mechanism, and the other side of the outer wall of the outer box 1 is equipped with a fire extinguishing mechanism. During use, the smoke sensor 29 can monitor the smoke in the inner box 11 in real time. In the event of a fire, the fire extinguishing mechanism can quickly and automatically release the extinguishing agent to effectively reduce the oxygen content and achieve the purpose of extinguishing the fire. The alarm mechanism will issue an alarm signal, which greatly improves the safety of the device. The outer box 1 is fixed to the outer side of the inner box 11 by a U-shaped foam board 14, which can effectively buffer external impacts and collisions, protect the generator set body 16, and reduce the risk of equipment damage.
[0016] Furthermore, the filtration mechanism includes multiple filter layers 17, all of which are fixed on the inner side wall of the first housing 6 and are located between the fan 5 and the first connecting pipe 7. Through the multiple filter layers 17, dust and moisture and other impurities in the air can be filtered to ensure that the air entering the generator set is dry and clean, and to prevent short circuits and other phenomena from occurring in the generator set body 16.
[0017] Furthermore, the cooling mechanism includes a thermoelectric cooler 18. A mounting hole is provided on the top of the second housing 8, and the thermoelectric cooler 18 is fixed to the side wall of the mounting hole. Multiple second fins 20 are fixed at equal intervals on the cold end of the thermoelectric cooler 18, and multiple first fins 19 are fixed at equal intervals on the hot end of the thermoelectric cooler 18. Second connecting pipes 9 are provided through both symmetrical outer walls of the second housing 8, and one end of each of the two first fins 19 extends through the inner wall of the outer housing 1, with one end of each first fin 19 located below the U-shaped foam board 14. Air vents 10 are provided on both symmetrical outer walls of the outer housing 1, and each air vent 10 is connected to two second windows 28. Dustproof nets are fixed to the inner walls of both air vents 10. When the thermoelectric cooler 18 is energized, its cold end temperature drops rapidly, thereby causing the multiple second fins... The surface temperature of the fins 20 drops rapidly, and the drive fan 5 draws outside air into the first housing 6 for filtration. The filtered dry air enters the second housing 8 through the first connecting pipe 7 and comes into contact with the surfaces of the multiple second fins 20 for cooling. The cooled dry air enters the channel formed by the outer housing 1 and the inner housing 11 through the two second connecting pipes 9. Under the action of the U-shaped foam board 14 and the first U-shaped board 12, the cold air enters the inner housing 11 through the two first windows 27 and blows towards the surface of the generator set body 16. Under the shielding of the U-shaped foam board 14, the air is discharged outside the outer housing 1 through the two second windows 28 and the two air outlets 10. In this way, the heat generated by the generator set body 16 during operation can be carried out of the outer housing 1, achieving the purpose of cooling and extending the service life of the generator set body 16.
[0018] Furthermore, the alarm mechanism includes an alarm 4, which is fixed to the top of the outer casing 1. The fire extinguishing mechanism includes a storage box 3, which is fixed to the other end of the outer wall of the outer casing 1. Multiple high-pressure gas cylinders 22 are fixed to the bottom of the storage box 3. Each high-pressure gas cylinder 22 has a branch pipe 24 fixed to its outlet. One end of each branch pipe 24 is fixed to the same third connecting pipe 23, and the third connecting pipe 23 is connected to all branch pipes 24. A fourth connecting pipe 25 is fixed to the outer wall of the third connecting pipe 23. One end of the fourth connecting pipe 25 is connected to the third connecting pipe 23. A solenoid valve 26 is installed on the outer wall of the fourth connecting pipe 25. The other end of the fourth connecting pipe 25 passes through the inner wall of the inner casing 11. A second door 21 is installed on one side of the storage box 3. Due to the electric smoke sensor 29... The generator set is connected to a controller. When a short circuit occurs in the main body 16 of the generator set and a fire breaks out, a large amount of smoke will be generated inside the inner box 11. At this time, the smoke sensor 29 generates a signal and transmits it to the controller. After receiving the signal, the controller opens the power switch of the solenoid valve 26 and the alarm 4. When the solenoid valve 26 is energized, the fourth connecting pipe 25 is in a connected state. At this time, carbon dioxide gas inside multiple high-pressure gas cylinders 22 enters the third connecting pipe 23 through multiple branch pipes 24, and enters the inner box 11 through the fourth connecting pipe 25. As carbon dioxide gradually fills the inner box 11, the air inside the inner box 11 is gradually discharged to the outside of the outer box 1, reducing the oxygen content inside the inner box 11 and achieving the fire extinguishing effect. When the alarm 4 is turned on, it will sound an alarm.
[0019] Working Principle: During use, the generator set body 16 is fixed on top of the base 15, and the first housing door 2 is closed. When the generator set body 16 is working, the power switches of the fan 5 and the semiconductor cooling chip 18 are connected. When the semiconductor cooling chip 18 is energized, its cold end temperature drops rapidly, which in turn causes the surface temperature of the multiple second fins 20 to drop rapidly. This drives the fan 5 to draw outside air into the first housing 6, where it is filtered through multiple filter layers 17 to remove dust, moisture, and other impurities. The filtered dry air then enters the second housing 8 through the first connecting pipe 7. The internal components and multiple second fins 20 are in contact with each other for cooling. The cooled, dry air enters the channel formed by the outer casing 1 and the inner casing 11 through two second connecting pipes 9. Under the action of the U-shaped foam board 14 and the first U-shaped board 12, the cold air enters the interior of the inner casing 11 through two first windows 27 and blows towards the surface of the generator set body 16. Under the shielding of the U-shaped foam board 14, the air is discharged outside the outer casing 1 through two second windows 28 and two air outlets 10. In this way, the heat generated by the generator set body 16 during operation can be carried out of the outer casing 1, achieving the purpose of cooling. To extend the service life of the generator set body 16, since the smoke sensor 29 is electrically connected to the controller, when a short circuit occurs in the generator set body 16 and a fire breaks out, a large amount of smoke will be generated inside the inner box 11. At this time, the smoke sensor 29 generates a signal and transmits it to the controller. After receiving the signal, the controller opens the power switch of the solenoid valve 26 and the alarm 4. When the solenoid valve 26 is energized, the fourth connecting pipe 25 is in a connected state. At this time, carbon dioxide gas inside multiple high-pressure gas cylinders 22 enters the third connecting pipe 23 through multiple branch pipes 24 and then passes through the fourth connecting pipe 25. Upon entering the inner chamber 11, as carbon dioxide gradually fills the inner chamber 11, the air inside the inner chamber 11 is gradually expelled from the outer chamber 1, reducing the oxygen content inside the inner chamber 11 and achieving a fire extinguishing effect. When the alarm 4 is activated, it will sound an alarm. Since the generator set body 16 is installed inside the inner chamber 11, and the outer wall of the inner chamber 11 is fixed with a U-shaped foam board 14, the outer wall of the U-shaped foam board 14 is fixed with the inner chamber 11, which can effectively buffer and protect against external impacts and collisions, reduce the damage to the generator set body 16, and improve the practicality of this device.
[0020] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A smart early warning anti-collision generator set device, comprising an outer box (1), characterized in that, The outer casing (1) is rotatably connected to a first door (2) on one side wall. A first U-shaped plate (12) is fixed near the bottom of the inner wall of the outer casing (1). The inner wall of the first U-shaped plate (12) is fixed with a first U-shaped plate (12). An inner casing (11) is fixed to the inner wall of the first U-shaped plate (12). A smoke sensor (29) is installed on the top of the inner casing (11). A second U-shaped plate (13) is fixed to the outer wall of the inner casing (11). A base (15) is fixed to the bottom of the inner casing (11). A generator set body (16) is installed on the top of the base (15). A first window (27) is opened on both symmetrical outer walls of the inner casing (11). Both first windows (27) are located below a U-shaped foam board (14). A U-shaped foam board (14) is fixed to the outer wall of the inner casing (11). 4) The inner box (11) located between the first U-shaped plate (12) and the second U-shaped plate (13) has two symmetrical second windows (28) on its two outer side walls, and both second windows (28) are located above the U-shaped foam board (14). The top of the outer box (1) is fixed with a first box body (6) and a second box body (8). A first connecting pipe (7) is provided through one side of the first box body (6), and the first connecting pipe (7) is connected to the second box body (8). A fan (5) is fixed on the top of the outer box (1), and the air outlet of the fan (5) is connected to the first box body (6). The first box body (6) is provided with a filter mechanism for filtering air, and the second box body (8) is provided with a cooling mechanism for cooling air. An alarm mechanism is provided on the top of the outer box (1), and a fire extinguishing mechanism is provided on the other side of the outer box (1).
2. The intelligent early warning anti-collision generator set device according to claim 1, characterized in that, The filtration mechanism includes multiple filter layers (17), all of which are fixed on the inner side wall of the first housing (6), and all of which are located between the fan (5) and the first connecting pipe (7).
3. The intelligent pre-warning anti-collision generator set device according to claim 1, characterized in that, The cooling mechanism includes a semiconductor cooling chip (18). The top of the second housing (8) is provided with an installation hole. The semiconductor cooling chip (18) is fixed on the side wall of the installation hole. Multiple second fins (20) are fixed at equal distances on the cold end of the semiconductor cooling chip (18). Multiple first fins (19) are fixed at equal distances on the hot end of the semiconductor cooling chip (18). A second connecting pipe (9) is provided through both of the two symmetrical outer side walls of the second housing (8). One end of each of the two first fins (19) is through the inner side wall of the outer housing (1). One end of each of the two first fins (19) is located below the U-shaped foam board (14).
4. The intelligent pre-warning anti-collision generator set device according to claim 1, characterized in that, The outer casing (1) has air vents (10) on both symmetrical outer side walls, and the two air vents (10) are connected to the two second windows (28) respectively. The inner side walls of the two air vents (10) are fixed with dustproof nets.
5. The intelligent pre-warning anti-collision generator set device according to claim 1, characterized in that, The alarm mechanism includes an alarm (4), which is fixed to the top of the outer casing (1).
6. The intelligent pre-warning anti-collision generator set device according to claim 1, characterized in that, The fire extinguishing mechanism includes a storage box (3), which is fixed to the other end of the outer wall of the outer box (1). Multiple high-pressure gas cylinders (22) are fixed at the bottom of the storage box (3). Each of the multiple high-pressure gas cylinders (22) has a branch pipe (24) fixed at its outlet. One end of each of the multiple branch pipes (24) is fixed with the same third connecting pipe (23), and the third connecting pipe (23) and the multiple branch pipes (24) are connected. A fourth connecting pipe (25) is fixed to the outer wall of the third connecting pipe (23). One end of the fourth connecting pipe (25) is connected to the third connecting pipe (23). A solenoid valve (26) is installed on the outer wall of the fourth connecting pipe (25). The other end of the fourth connecting pipe (25) passes through the inner wall of the inner box (11). A second box door (21) is installed on one side of the storage box (3).