A bridge structure surface crack detection device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA STATE RAILWAY GRP CO LTD
- Filing Date
- 2025-09-02
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]随着道路交通的发展,越来越多的桥梁建筑成为了交通运输搭建体系中不可或缺的一部分,桥梁建筑在施工完成和后期运行过程中裂纹的产生对交通运输的安全性有致关重要的作用,对于桥梁裂纹的检测也成为质量控制的关键项目,有相关现有技术研发出了桥梁结构检测的自动化设备,但现有技术在检测过程中会影响桥梁上车辆的运行,在实际的运维过程中存在诸多不便
本实用新型通过设置升降部件可以将顶面板的高度提升至合适的位置,在检测过程中不影响下方车辆的正常运行,配合行走部件可以使装置沿桥梁的长度方向进行行进,并且配合摄像头的可移动,可以将桥梁的整个顶面进行全方位的扫描检测,利用摄像头将图像传递至图像分析装置,将拍摄到的图像进行分析处理检测出有裂纹的位置,及时进行修补。
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Figure CN224608961U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bridge inspection auxiliary devices, specifically to a bridge structure surface crack detection device. Background Technology
[0002] With the development of road transportation, more and more bridges have become an indispensable part of the transportation system. The occurrence of cracks in bridges during construction and operation has a crucial impact on the safety of transportation. Crack detection in bridges has become a key project in quality control. Some existing technologies have developed automated equipment for bridge structure detection, but these technologies can affect the operation of vehicles on the bridge during the detection process, causing many inconveniences in actual operation and maintenance. Utility Model Content
[0003] The purpose of this invention is to provide a bridge structure surface crack detection device to solve the above-mentioned problems. Through the improvement of the detection device, the normal operation of the bridge can be guaranteed during the operation of the device.
[0004] To achieve the above objectives, this utility model provides the following solution: A bridge structure surface crack detection device includes a top panel with telescopic function, a movable block slidably disposed on the bottom surface of the top panel, a camera mounted on the bottom surface of the movable block, lifting components mounted at the four corners of the bottom surface of the top panel, a walking component mounted at the bottom end of the lifting components, and a moving drive component pulsatorically connected to the movable block, the moving drive component being mounted on the top panel.
[0005] Preferably, the moving drive component includes a lead screw, one end of which is rotatably connected to a first mounting block, and the other end of which is rotatably connected to a second mounting block. A movable block drive motor is shaft-connected to the lead screw, and the movable block drive motor is mounted on the second mounting block. The external thread of the lead screw is rotatably connected to the first mounting block, and the movable block is threadedly engaged with the lead screw.
[0006] Preferably, the top panel includes a first top plate, a second top plate is horizontally slidably inserted into the first top plate, a first mounting block is fixedly connected to the bottom edge of the second top plate, and the second mounting block is fixedly connected to the bottom edge of the first top plate.
[0007] Preferably, the lifting component includes lifting rods, which are vertically arranged. The movable ends of two lifting rods are fixedly connected to the bottom edge of the second top plate, and the other two lifting rods are fixedly connected to the bottom edge of the first top plate. The traveling component is installed at the bottom end of the lifting rods.
[0008] Preferably, the walking component includes a walking leg installed at the bottom end of the lifting rod. A first gear, a second gear, and a third gear are rotatably connected inside the walking leg. The first gear meshes with the second gear, and the second gear meshes with the third gear. A walking motor is connected to the shaft of the first gear, and the walking motor is fixedly connected to the walking leg. A walking wheel is connected to the shaft of the third gear.
[0009] Preferably, the first top plate and the second top plate are connected by several horizontal plates, and the side wall of each horizontal plate is fixedly connected with a first dovetail key. The side wall of the adjacent horizontal plates is provided with a dovetail groove, and the dovetail groove is slidably engaged with the first dovetail key.
[0010] Preferably, an unfolding motor is installed on the horizontal plate located at the edge, and the unfolding motor is shaft-connected to a fourth gear. The fourth gear is rotatably connected to the corresponding horizontal plate and meshes with the corresponding first dovetail key.
[0011] This utility model has the following technical effects: This invention uses a lifting component to raise the top panel to a suitable position, ensuring that the normal operation of vehicles below is not affected during the inspection process. Combined with a traveling component, the device can move along the length of the bridge. Furthermore, the movable camera allows for a comprehensive scan of the entire top surface of the bridge. The camera transmits the images to an image analysis device, which analyzes and processes the images to detect cracks and facilitates timely repairs. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a top view of the structure of this utility model; Figure 3 for Figure 2 A schematic diagram of the cross-sectional structure of AA.
[0014] Among them, 1. First top plate; 2. Second top plate; 3. First mounting block; 4. Second mounting block; 5. Lead screw; 6. Movable block; 601. Movable block drive motor; 7. Camera; 8. Lifting rod; 9. Walking leg; 10. First gear; 11. Second gear; 12. Third gear; 13. Walking wheel; 14. Walking motor; 15. Fourth gear; 16. Deployment motor; 17. First dovetail key. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0017] Reference Figures 1 to 3 As shown, this embodiment provides a bridge structure surface crack detection device, including a top panel with telescopic function, a movable block 6 slidably disposed on the bottom surface of the top panel, a camera 7 installed on the bottom surface of the movable block 6, lifting components installed at the four corners of the bottom surface of the top panel, a walking component installed at the bottom end of the lifting component, and a moving drive component connected to the movable block 6, the moving drive component being installed on the top panel.
[0018] This invention uses a lifting component to raise the top panel to a suitable position, ensuring that the normal operation of vehicles below is not affected during the inspection process. Combined with a traveling component, the device can move along the length of the bridge. Furthermore, the movable camera allows for a comprehensive scan of the entire top surface of the bridge. The camera transmits the images to an image analysis device, which analyzes and processes the images to detect cracks and facilitates timely repairs.
[0019] The scheme is further optimized. The moving drive component includes a lead screw 5. One end of the lead screw 5 is rotatably connected to the first mounting block 3, and the other end of the lead screw 5 is rotatably connected to the second mounting block 4. The lead screw 5 is shaft-connected to a movable block drive motor 601, which is mounted on the second mounting block 4. The external thread of the lead screw 5 is rotatably connected to the first mounting block 3, and the movable block 6 is threadedly engaged with the lead screw 5.
[0020] By controlling the operation of the movable block drive motor 601, the movable block drive motor 601 drives the lead screw 5 to rotate, the lead screw 5 drives the movable block 6 to move, and the movable block 6 drives the camera 7 to move. When the device does not move, it can realize the image capture and detection of a certain area in one direction.
[0021] The scheme is further optimized. The top panel includes a first top plate 1, a second top plate 2 is horizontally slidably inserted into the first top plate 1, a first mounting block 3 is fixedly connected to the bottom edge of the second top plate 2, and a second mounting block 4 is fixedly connected to the bottom edge of the first top plate 1.
[0022] The way the first top plate 1 and the second top plate 2 are matched allows their top and bottom surfaces to be on the same plane, thus ensuring the smooth horizontal movement of the movable block 6.
[0023] The scheme is further optimized. The lifting component includes lifting rods 8, which are vertically arranged. The movable ends of two lifting rods 8 are fixedly connected to the bottom edge of the second top plate 2, and the other two lifting rods 8 are fixedly connected to the bottom edge of the first top plate 1. The walking component is installed at the bottom end of the lifting rods 8.
[0024] By controlling the synchronous raising and lowering of multiple lifting poles 8, the first roof plate 1 and the second roof plate 2 can be raised and lowered synchronously, providing clearance for vehicles operating below.
[0025] The design is further optimized so that the walking component includes a walking leg 9 installed at the bottom of the lifting rod 8. A first gear 10, a second gear 11, and a third gear 12 are rotatably connected inside the walking leg 9. The first gear 10 meshes with the second gear 11, and the second gear 11 meshes with the third gear 12. The first gear 10 is shaft-connected to a walking motor 14, which is fixedly connected to the walking leg 9. The third gear 12 is shaft-connected to a walking wheel 13.
[0026] By controlling the operation of the walking motor 14, the walking motor 14 drives the first gear 10 to rotate, the first gear 10 drives the second gear 11 to rotate, the second gear 11 drives the third gear 12 to rotate, and the third gear 12 drives the walking wheel 13 to rotate, thereby realizing the function of the equipment moving on the bridge surface.
[0027] In a further optimized design, the first top plate 1 and the second top plate 2 are connected by several horizontal plates. The side wall of the horizontal plate is fixedly connected with a first dovetail key 17. The side wall of the adjacent horizontal plate is provided with a dovetail groove, and the dovetail groove slides in conjunction with the first dovetail key 17.
[0028] This configuration allows for relative movement between the first top plate 1 and the second top plate 2, enabling the overall width of the equipment to be increased or decreased to accommodate different bridge deck widths.
[0029] In a further optimized design, an unfolding motor 16 is installed on the horizontal plate at the edge. The shaft of the unfolding motor 16 is connected to a fourth gear 15. The fourth gear 15 is rotatably connected to the corresponding horizontal plate and meshes with the corresponding first dovetail key 17.
[0030] By controlling the operation of the unfolding motor 16, the unfolding motor 16 drives the fourth gear 15 to rotate, and the fourth gear 15 drives the first dovetail key 17 to move, so that the first top plate 1 and the second top plate 2 can unfold or retract with each other.
[0031] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. A bridge structure surface crack detection device, characterized in that, The device includes a telescopic top panel, a movable block (6) slidably disposed on the bottom surface of the top panel, a camera (7) mounted on the bottom surface of the movable block (6), lifting components mounted at the four corners of the bottom surface of the top panel, a walking component mounted at the bottom end of the lifting component, a moving drive component connected to the movable block (6) via a transmission, and the moving drive component mounted on the top panel.
2. The bridge structure surface crack detection equipment according to claim 1, characterized in that, The moving drive component includes a lead screw (5), one end of which is rotatably connected to a first mounting block (3), and the other end of which is rotatably connected to a second mounting block (4). A movable block drive motor (601) is axially connected to the lead screw (5), and the movable block drive motor (601) is mounted on the second mounting block (4). The external thread of the lead screw (5) is rotatably connected to the first mounting block (3), and the movable block (6) is threadedly engaged with the lead screw (5).
3. The bridge structure surface crack detection equipment according to claim 2, characterized in that, The top panel includes a first top plate (1), a second top plate (2) is horizontally slidably inserted into the first top plate (1), a first mounting block (3) is fixedly connected to the bottom edge of the second top plate (2), and a second mounting block (4) is fixedly connected to the bottom edge of the first top plate (1).
4. The bridge structure surface crack detection equipment according to claim 3, characterized in that, The lifting component includes lifting rods (8), which are vertically arranged. The movable ends of two lifting rods (8) are fixedly connected to the bottom edge of the second top plate (2), and the other two lifting rods (8) are fixedly connected to the bottom edge of the first top plate (1). The walking component is installed at the bottom end of the lifting rods (8).
5. The bridge structure surface crack detection equipment according to claim 4, characterized in that, The walking component includes a walking leg (9) installed at the bottom of the lifting rod (8). A first gear (10), a second gear (11), and a third gear (12) are rotatably connected inside the walking leg (9). The first gear (10) meshes with the second gear (11), and the second gear (11) meshes with the third gear (12). The first gear (10) is shaft-connected to a walking motor (14), and the walking motor (14) is fixedly connected to the walking leg (9). The third gear (12) is shaft-connected to a walking wheel (13).
6. The bridge structure surface crack detection equipment according to claim 3, characterized in that, The first top plate (1) and the second top plate (2) are connected by several horizontal plates. The side wall of the horizontal plate is fixedly connected with a first dovetail key (17). The side wall of the adjacent horizontal plate is provided with a dovetail groove, and the dovetail groove is slidably engaged with the first dovetail key (17).
7. The bridge structure surface crack detection device according to claim 6, characterized in that, An unfolding motor (16) is installed on the horizontal plate located at the edge. The unfolding motor (16) is shaft-connected to a fourth gear (15). The fourth gear (15) is rotatably connected to the corresponding horizontal plate. The fourth gear (15) meshes with the corresponding first dovetail key (17).